Abstract: By combining crimping fixing and laser welding, a collector attached to a substrate of an electrode assembly is fixed to a terminal. A negative electrode terminal 19A has a terminal portion formed on one side of a flange portion, and a cylindrical crimping member 19b on the other side. The cylindrical crimping member 19b is inserted through openings formed in a first insulating member, a sealing plate, a second insulating member, and a negative electrode collector 18a. The cylindrical crimping member 19b is crimped in a diameter-increasing direction, and is mechanically fixed in a countersunk hole 18c of the negative electrode collector 18a. A peripheral portion of a thin-walled portion 19d having a thickness smaller than those of other portions formed at the tip end portion of the cylindrical crimping member 19b is thoroughly adhered and welded by a high energy beam to the edge of the countersunk hole 18c.

Abstract: A sealed battery including: an electrode assembly 11 having multiple positive electrode substrates exposed at one end and negative electrode substrates exposed at the other end; and collectors 181 and collector receiving parts 183 that are resistance-welded on both sides of the multiple positive or the multiple negative electrode substrates or both, grooves 23 being formed around the resistance-welded portion of at least one of the collector 181 and the collector receiving part 183. Due to the spattered particles 26 generated during the resistance-welding being captured within the grooves 23, few particles burst into the inside of the electrode assembly 11 or into the outside.

Abstract: The present invention aims to provide a method for insulatively covering the side surfaces and bottom of a prismatic outer can in a simple manner. This can be realized by adopting the following configuration: a prismatic cell including a prismatic outer can having an opening at the top thereof; a sealing body for sealing the opening; and positive and negative electrode external terminals that are protruded from and insulated from the sealing body, wherein the prismatic outer can is covered on the side surfaces and entire bottom with a piece of folded insulation sheet. Preferably, the bottom of the prismatic outer can is covered with only one piece of the insulating sheet, and all edges of the insulating sheet is positioned above the bottom of the outer can.

Abstract: A sealed battery including an electrode assembly 11 having multiple positive electrode substrates exposed at one end and negative electrode substrates exposed at the other end; and collectors 18 and collector receiving parts 19 that are resistance-welded on both sides of the multiple positive or the multiple negative electrode substrates or both, a through-hole 30 being formed in at least one of the collectors 18 and the collector receiving parts 19, and the resistance welding being performed at the rim of the through-hole 30. With such sealed battery, the spattered particles 26 generated during the resistance welding are captured in the through-hole 30, and will rarely enter the interior of the electrode assembly 11 or splash out to the exterior.

Abstract: A sealed battery including: an electrode assembly 11 having multiple positive electrode substrates exposed at one end and negative electrode substrates exposed at the other end; and collectors 181 and collector receiving parts 183 that are resistance-welded on both sides of the multiple positive or the multiple negative electrode substrates or both, grooves 23 being formed around the resistance-welded portion of at least one of the collector 181 and the collector receiving part 183. Due to the spattered particles 26 generated during the resistance-welding being captured within the grooves 23, few particles burst into the inside of the electrode assembly 11 or into the outside.

Abstract: By combining crimping fixing and laser welding, a collector attached to a substrate of an electrode assembly is fixed to a terminal. A negative electrode terminal 19A has a terminal portion formed on one side of a flange portion, and a cylindrical crimping member 19b on the other side. The cylindrical crimping member 19b is inserted through openings formed in a first insulating member, a sealing plate, a second insulating member, and a negative electrode collector 18a. The cylindrical crimping member 19b is crimped in a diameter-increasing direction, and is mechanically fixed in a countersunk hole 18c of the negative electrode collector 18a. A peripheral portion of a thin-walled portion 19d having a thickness smaller than those of other portions formed at the tip end portion of the cylindrical crimping member 19b is thoroughly adhered and welded by a high energy beam to the edge of the countersunk hole 18c.

Abstract: A sealed battery including: an electrode assembly 11 having multiple positive electrode substrates exposed at one end and negative electrode substrates exposed at the other end; and collectors 181 and collector receiving parts 183 that are resistance-welded on both sides of the multiple positive or the multiple negative electrode substrates or both, grooves 23 being formed around the resistance-welded portion of at least one of the collector 181 and the collector receiving part 183. Due to the spattered particles 26 generated during the resistance-welding being captured within the grooves 23, few particles burst into the inside of the electrode assembly 11 or into the outside.

Abstract: By combining crimping fixing and laser welding, a collector attached to a substrate of an electrode assembly is fixed to a terminal. A negative electrode terminal 19A has a terminal portion formed on one side of a flange portion, and a cylindrical crimping member 19b on the other side. The cylindrical crimping member 19b is inserted through openings formed in a first insulating member, a sealing plate, a second insulating member, and a negative electrode collector 18a. The cylindrical crimping member 19b is crimped in a diameter-increasing direction, and is mechanically fixed in a countersunk hole 18c of the negative electrode collector 18a. A peripheral portion of a thin-walled portion 19d having a thickness smaller than those of other portions formed at the tip end portion of the cylindrical crimping member 19b is thoroughly adhered and welded by a high energy beam to the edge of the countersunk hole 18c.

Abstract: The invention provides a secondary battery having positive electrode plates 14 and negative electrode plates, with insulating tapes 22A, 22B affixed to the cut end portions 14d, including an active material layer 14b portion thereof, of either the positive electrode plates 14 or the negative electrode plates, or both. These electrode plates are stacked or rolled alternately, with separators 23 interposed, into an electrode group that is sealed, together with electrolyte, inside a battery case. The insulating tapes 22A, 22B have an adhesive application area L2 and a nonadhesive application area L1, and are affixed in such a manner that the nonadhesive application area L1 is positioned centrally on the active material layer 14b of the electrode plate 14, and moreover so that part of the adhesive application area L2 is positioned on the active material layer 14b at the cut end portion 14d.

Abstract: A sealed battery includes an ultrasonic fusion process whereby layers of a positive electrode substrate exposed portion are ultrasonically fused to form a positive electrode fused portion at the positive electrode substrate exposed portion, and layers of a negative electrode substrate exposed portion are ultrasonically fused to form a negative electrode fused portion at the negative electrode substrate exposed portion; and an electrode body formation process whereby a high-energy beam is directed at the positive electrode fused portion to weld a positive electrode collector to the positive electrode fused portion, and a high-energy beam is directed at the negative electrode fused portion to weld a negative electrode collector to the negative electrode fused portion, thus forming an electrode body in which a positive electrode collector is welded to one end of the electrode group and a negative electrode collector is welded to the other end.

Abstract: The present invention aims to provide a method for insulatively covering the side surfaces and bottom of a prismatic outer can in a simple manner. This can be realized by adopting the following configuration: a prismatic cell including a prismatic outer can having an opening at the top thereof; a sealing body for sealing the opening; and positive and negative electrode external terminals that are protruded from and insulated from the sealing body, wherein the prismatic outer can is covered on the side surfaces and entire bottom with a piece of folded insulation sheet. Preferably, the bottom of the prismatic outer can is covered with only one piece of the insulating sheet, and all edges of the insulating sheet is positioned above the bottom of the outer can.

Abstract: By combining crimping fixing and laser welding, a collector attached to a substrate of an electrode assembly is fixed to a terminal. A negative electrode terminal 19A has a terminal portion formed on one side of a flange portion, and a cylindrical crimping member 19b on the other side. The cylindrical crimping member 19b is inserted through openings formed in a first insulating member, a sealing plate, a second insulating member, and a negative electrode collector 18a. The cylindrical crimping member 19b is crimped in a diameter-increasing direction, and is mechanically fixed in a countersunk hole 18c of the negative electrode collector 18a. A peripheral portion of a thin-walled portion 19d having a thickness smaller than those of other portions formed at the tip end portion of the cylindrical crimping member 19b is thoroughly adhered and welded by a high energy beam to the edge of the countersunk hole 18c.

Abstract: The present invention's manufacturing method for a sealed battery includes: a process whereby a sealed battery application electrode assembly 11 is formed that has multiple positive electrode substrate exposed portions 14 at one end and multiple negative electrode substrate exposed portions 15 at the other end; a process whereby the negative electrode collector 181 and negative electrode collector receiving part 183 are brought against both surfaces of the part to be welded on at least the negative electrode substrate exposed portions 15, with tape 23a constituted of thermodeposited resin and having an opening 231 in the center being interposed; and a process whereby resistance welding is effected by passing current between the negative electrode collector 181 and negative electrode collector receiving part 183 positioned at the two sides.

Abstract: The sealed battery of the present invention includes: an electrode assembly 11 having multiple positive electrode substrates exposed at one end and negative electrode substrates exposed at the other end; and collectors 18 and collector receiving parts 19 that are resistance-welded on both sides of the multiple positive or the multiple negative electrode substrates or both, a through-hole 30 being formed in at least one of the collectors 18 and the collector receiving parts 19, and the resistance welding being performed at the rim of the through-hole 30. With such sealed battery, the spattered particles 26 generated during the resistance welding are captured in the through-hole 30, and will rarely enter the interior of the electrode assembly 11 or splash out to the exterior.

Abstract: An object of the present invention is to provide a high-output prismatic secondary cell that excels in current collecting efficiency and provides for reliable and highly productive welding with a lower welding current at the time of resistive welding of a current collecting plate onto a core exposed portion of a flat electrode assembly having at both ends a positive electrode core and a negative electrode core.

Abstract: The invention provides a secondary battery having positive electrode plates 14 and negative electrode plates, with insulating tapes 22A, 22B affixed to the cut end portions 14d, including an active material layer 14b portion thereof, of either the positive electrode plates 14 or the negative electrode plates, or both. These electrode plates are stacked or rolled alternately, with separators 23 interposed, into an electrode group that is sealed, together with electrolyte, inside a battery case. The insulating tapes 22A, 22B have an adhesive application area L2 and a nonadhesive application area L1, and are affixed in such a manner that the nonadhesive application area L1 is positioned centrally on the active material layer 14b of the electrode plate 14, and moreover so that part of the adhesive application area L2 is positioned on the active material layer 14b at the cut end portion 14d.

Abstract: A sealed battery including: an electrode assembly 11 having multiple positive electrode substrates exposed at one end and negative electrode substrates exposed at the other end; and collectors 181 and collector receiving parts 183 that are resistance-welded on both sides of the multiple positive or the multiple negative electrode substrates or both, grooves 23 being formed around the resistance-welded portion of at least one of the collector 181 and the collector receiving part 183. Due to the spattered particles 26 generated during the resistance-welding being captured within the grooves 23, few particles burst into the inside of the electrode assembly 11 or into the outside.

Abstract: The present invention's manufacturing method for a sealed battery includes: a process whereby a sealed battery application electrode assembly 11 is formed that has multiple positive electrode substrate exposed portions 14 at one end and multiple negative electrode substrate exposed portions 15 at the other end; a process whereby the negative electrode collector 181 and negative electrode collector receiving part 183 are brought against both surfaces of the part to be welded on at least the negative electrode substrate exposed portions 15, with tape 23a constituted of thermodeposited resin and having an opening 231 in the center being interposed; and a process whereby resistance welding is effected by passing current between the negative electrode collector 181 and negative electrode collector receiving part 183 positioned at the two sides.

Abstract: A prismatic nonaqueous electrolyte secondary battery of the invention includes a process whereby a cylindrical electrode roll is produced by spirally rolling negative electrode plates made of elongated sheet-like negative electrode substrates to which is applied a negative electrode mixture containing negative electrode active material, and positive electrode plates made of elongated sheet-like positive electrode substrates to which is applied a positive electrode mixture containing positive electrode active material, insulated from each other by separators; and then the cylindrical electrode roll is crushed to be formed into a flattened electrode roll; the process of crushing the cylindrical electrode roll to form a flattened electrode roll being controlled so that, in the flattened electrode roll the ratio of change in the separator gas permeability between the winding start and the winding end is 55% or less of the gas permeability at the winding start.

Abstract: The method for manufacturing a sealed battery of the invention includes an ultrasonic fusion process whereby layers of a positive electrode substrate exposed portion 11 are ultrasonically fused to form a positive electrode fused portion 11a at the positive electrode substrate exposed portion 11, and layers of a negative electrode substrate exposed portion 12 are ultrasonically fused to form a negative electrode fused portion 12a at the negative electrode substrate exposed portion 12; and an electrode body formation process whereby a high-energy beam is directed at the positive electrode fused portion 11a to weld a positive electrode collector to the positive electrode fused portion 11a, and a high-energy beam is directed at the negative electrode fused portion 12a to weld a negative electrode collector to the negative electrode fused portion 12a, thus forming an electrode body in which a positive electrode collector is welded to one end of the electrode group and a negative electrode collector is welded to th