Patents by Inventor Yasuyuki Hayakawa

Yasuyuki Hayakawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230097969
    Abstract: A method for producing a phosphate diester or a phosphate triester is provided in which the phosphate diester or the phosphate triester can be produced from phosphoric acid and a hydroxy compound. Phosphoric acid and a phenol, which is used in excess with respect to the phosphoric acid, are subjected to dehydrating condensation with heating and refluxing. Water released during this dehydrating condensation is adsorbed onto a dehydrating material, which is an adsorbent derived from concrete sludge, disposed somewhere in the refluxing channel, thereby producing a phosphate diester or a phosphate triester.
    Type: Application
    Filed: October 1, 2020
    Publication date: March 30, 2023
    Applicants: SAGA UNIVERSITY, NIPPON CONCRETE INDUSTRIES CO., LTD.
    Inventors: Shin-ichi KAWAGUCHI, Takeshi SASAKI, Yasuyuki HAYAKAWA
  • Publication number: 20230045475
    Abstract: Provided is a method for manufacturing a grain-oriented electrical steel sheet. A steel slab having a specific chemical composition is heated and hot rolled. A hot-rolled steel sheet thus obtained is subjected to hot band annealing to obtain a cold-rolled steel sheet, which is then subjected to primary recrystallization annealing to obtain a primary recrystallized steel sheet. An annealing separator is applied to the primary recrystallized steel sheet, which is then coiled. The coil is subjected to secondary recrystallization annealing to obtain a grain-oriented electrical steel sheet having an average value of a deviation angle (?2+?2)1/2 calculated from a deviation angle ? from ideal Goss orientation around an ND rotation axis and a deviation angle ? from ideal Goss orientation around a TD rotation axis of 4.5° or less, and an area ratio R? of crystal grains with ??0.50° of 15% or less.
    Type: Application
    Filed: October 5, 2022
    Publication date: February 9, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Yasuyuki HAYAKAWA, Masanori TAKENAKA, Takeshi IMAMURA
  • Patent number: 11560603
    Abstract: Provided is a grain-oriented electrical steel sheet that has excellent magnetic properties and can be manufactured by secondary recrystallization orientation control using coil annealing with high productivity. A grain-oriented electrical steel sheet comprises a specific chemical composition, wherein an average value of a deviation angle (?2+?2)1/2 calculated from a deviation angle ? from ideal Goss orientation around an ND rotation axis and a deviation angle ? from ideal Goss orientation around a TD rotation axis is 5.0° or less, and an area ratio R? of crystal grains with ??0.50° is 20% or less.
    Type: Grant
    Filed: September 21, 2017
    Date of Patent: January 24, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Yasuyuki Hayakawa, Masanori Takenaka, Takeshi Imamura
  • Patent number: 11459629
    Abstract: To improve and stabilize magnetic properties, a steel sheet is soaked in a temperature range of 1000° C. or more and 1120° C. or less for 200 sec or less and then soaked in a temperature range of 650° C. or more and 1000° C. or less for 200 sec or less in annealing before final cold rolling, and the amount of Al in precipitates after the annealing before the final cold rolling is limited to 50% or more of the total amount of Al contained in the steel slab.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: October 4, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Yasuyuki Hayakawa, Yuiko Ehashi, Masanori Takenaka
  • Patent number: 11332801
    Abstract: To provide a grain-oriented electrical steel sheet that has better magnetic property than conventional ones without requiring high-temperature slab heating, in the case of not performing intermediate annealing, the hot rolled steel sheet obtained by a predetermined step is subjected to hot band annealing, and, in a heating process in the hot band annealing, heating is performed at a heating rate of 10° C./s or less for 10 sec or more and 120 sec or less in a temperature range of 700° C. or more and 950° C. or less, and in the case of performing the intermediate annealing, in a heating process in final intermediate annealing, heating is performed at a heating rate of 10° C./s or less for 10 sec or more and 120 sec or less in a temperature range of 700° C. or more and 950° C. or less.
    Type: Grant
    Filed: March 9, 2017
    Date of Patent: May 17, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Yuiko Ehashi, Masanori Takenaka, Yasuyuki Hayakawa, Minoru Takashima, Takeshi Imamura
  • Patent number: 11198917
    Abstract: Provided is a method for nitriding a grain-oriented electrical steel sheet which is very useful in obtaining excellent magnetic properties with no variation, that enables generating glow discharge between positive electrodes and negative electrodes disposed in a nitriding zone and irradiating the generated plasma to a strip to perform appropriate nitriding.
    Type: Grant
    Filed: December 17, 2018
    Date of Patent: December 14, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Hiroshi Matsuda, Hideyuki Takahashi, Hiroi Yamaguchi, Yasuyuki Hayakawa, Yukihiro Shingaki, Takashi Terashima
  • Patent number: 11091842
    Abstract: Provided are: an oriented electromagnetic steel sheet with outstanding coating adhesion and magnetic properties after stress relief annealing; and a method for manufacturing the oriented electromagnetic steel sheet. The oriented electromagnetic steel sheet comprises: a steel sheet; a non-oxide ceramic coating disposed on the steel sheet and containing a non-oxide; and an insulating tensile coating disposed on the non-oxide ceramic coating and containing an oxide. The thickness of the non-oxide ceramic coating is 0.020-0.400 ?m. The thickness of the insulating tensile coating is at least 1.0 ?m. The chromium content on the steel plate side of the non-oxide ceramic coating is less than 25 atomic %, and the chromium content on the insulating tensile coating side of the non-oxide ceramic coating is at least 25 atomic %.
    Type: Grant
    Filed: October 17, 2017
    Date of Patent: August 17, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Takumi Umada, Shigehiro Takajo, Takashi Terashima, Minoru Takashima, Yasuyuki Hayakawa
  • Patent number: 11066722
    Abstract: To provide a grain-oriented electrical steel sheet that has better magnetic property than conventional ones, in hot band annealing of the hot rolled steel sheet obtained by a predetermined step, an average heating rate from ordinary temperature to 400° C. is set to 50° C./s or more, and a time to reach 900° C. from 400° C. is set to 100 sec or less.
    Type: Grant
    Filed: March 7, 2017
    Date of Patent: July 20, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Imamura, Minoru Takashima, Yuiko Ehashi, Yasuyuki Hayakawa
  • Patent number: 10844452
    Abstract: The disclosure contains, in mass % or mass ppm: C: 0.005% or less, Si: 2.0% to 5.0%, Mn: 0.01% to 0.5%, sol.Al: 10 ppm or less, N: 15 ppm or less, S and Se: each 10 ppm or less, and three or more selected from Sn, Sb, Cr, P, Mo and B whose contents satisfy a relational expression of 0.16?[% Sn]+[% Sb]+[% Cr]+2×[% P]+[% Mo]+[% B]?0.50, the balance being Fe and inevitable impurities, where a number of times of repeated bending in a bend test is 10 or more.
    Type: Grant
    Filed: June 9, 2016
    Date of Patent: November 24, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Yukihiro Shingaki, Yasuyuki Hayakawa, Masanori Takenaka
  • Patent number: 10428403
    Abstract: Disclosed is a method for manufacturing a grain-oriented electrical steel sheet using an inhibitor-less technique, in which cold rolling includes final cold rolling with a total cold rolling reduction being set to 85% or more and a rolling reduction per pass being set to 32% or more. The final cold rolling includes one or more passes and a final pass succeeding the one or more passes and uses work rolls having a surface roughness Ra of 0.25 ?m or less in at least one of the one or more passes other than the final pass. According to this method, it is possible to stably manufacture a grain-oriented electrical steel sheet exhibiting excellent magnetic properties at low cost.
    Type: Grant
    Filed: November 26, 2015
    Date of Patent: October 1, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Yasuyuki Hayakawa, Masayasu Ueno
  • Publication number: 20190271054
    Abstract: To provide a grain-oriented electrical steel sheet that has better magnetic property than conventional ones without requiring high-temperature slab heating, in the case of not performing intermediate annealing, the hot rolled steel sheet obtained by a predetermined step is subjected to hot band annealing, and, in a heating process in the hot band annealing, heating is performed at a heating rate of 10° C./s or less for 10 sec or more and 120 sec or less in a temperature range of 700° C. or more and 950° C. or less, and in the case of performing the intermediate annealing, in a heating process in final intermediate annealing, heating is performed at a heating rate of 10° C./s or less for 10 sec or more and 120 sec or less in a temperature range of 700° C. or more and 950° C. or less.
    Type: Application
    Filed: March 9, 2017
    Publication date: September 5, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Yuiko EHASHI, Masanori TAKENAKA, Yasuyuki HAYAKAWA, Minoru TAKASHIMA, Takeshi IMAMURA
  • Publication number: 20190256985
    Abstract: Provided are: an oriented electromagnetic steel sheet with outstanding coating adhesion and magnetic properties after stress relief annealing; and a method for manufacturing the oriented electromagnetic steel sheet. The oriented electromagnetic steel sheet comprises: a steel sheet; a non-oxide ceramic coating disposed on the steel sheet and containing a non-oxide; and an insulating tensile coating disposed on the non-oxide ceramic coating and containing an oxide. The thickness of the non-oxide ceramic coating is 0.020-0.400 ?m. The thickness of the insulating tensile coating is at least 1.0 ?m. The chromium content on the steel plate side of the non-oxide ceramic coating is less than 25 atomic %, and the chromium content on the insulating tensile coating side of the non-oxide ceramic coating is at least 25 atomic %.
    Type: Application
    Filed: October 17, 2017
    Publication date: August 22, 2019
    Applicant: JFE Steel Corporation
    Inventors: Takumi Umada, Shigehiro Takajo, Takashi Terashima, Minoru Takashima, Yasuyuki Hayakawa
  • Publication number: 20190233914
    Abstract: Provided is a grain-oriented electrical steel sheet that has excellent magnetic properties and can be manufactured by secondary recrystallization orientation control using coil annealing with high productivity. A grain-oriented electrical steel sheet comprises a specific chemical composition, wherein an average value of a deviation angle (?2+?2)1/2 calculated from a deviation angle ? from ideal Goss orientation around an ND rotation axis and a deviation angle ? from ideal Goss orientation around a TD rotation axis is 5.0° or less, and an area ratio R? of crystal grains with ??0.50° is 20% or less.
    Type: Application
    Filed: September 21, 2017
    Publication date: August 1, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Yasuyuki HAYAKAWA, Masanori TAKENAKA, Takeshi IMAMURA
  • Publication number: 20190119773
    Abstract: Provided is a method for nitriding a grain-oriented electrical steel sheet which is very useful in obtaining excellent magnetic properties with no variation, that enables generating glow discharge between positive electrodes and negative electrodes disposed in a nitriding zone and irradiating the generated plasma to a strip to perform appropriate nitriding.
    Type: Application
    Filed: December 17, 2018
    Publication date: April 25, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Hiroshi MATSUDA, Hideyuki TAKAHASHI, Hiroi YAMAGUCHI, Yasuyuki HAYAKAWA, Yukihiro SHINGAKI, Takashi TERASHIMA
  • Publication number: 20190112685
    Abstract: A grain-oriented electrical steel sheet has magnetic properties improved over conventional grain-oriented electrical steel sheets. A method of producing a grain-oriented electrical steel sheet comprises: heating a steel slab at 1300° C. or less, the steel slab having a chemical composition containing C, Si, Mn, acid-soluble Al, S and/or Se, Sn and/or Sb, N, and a balance being Fe and inevitable impurities; subjecting the steel slab to hot rolling to obtain a hot rolled steel sheet; subjecting the hot rolled steel sheet to cold rolling once, or twice or more with intermediate annealing performed therebetween, to obtain a cold rolled steel sheet with a final sheet thickness; subjecting the cold rolled steel sheet to primary recrystallization annealing; applying an annealing separator to a surface of the cold rolled steel sheet after the primary recrystallization annealing; and then subjecting the cold rolled steel sheet to secondary recrystallization annealing.
    Type: Application
    Filed: November 30, 2016
    Publication date: April 18, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Masanori TAKENAKA, Yasuyuki HAYAKAWA, Takeshi IMAMURA, Yuiko EHASHI
  • Publication number: 20190085423
    Abstract: To improve and stabilize magnetic properties, a steel sheet is soaked in a temperature range of 1000° C. or more and 1120° C. or less for 200 sec or less and then soaked in a temperature range of 650° C. or more and 1000° C. or less for 200 sec or less in annealing before final cold rolling, and the amount of Al in precipitates after the annealing before the final cold rolling is limited to 50% or more of the total amount of Al contained in the steel slab.
    Type: Application
    Filed: February 16, 2017
    Publication date: March 21, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Yasuyuki HAYAKAWA, Yuiko EHASHI, Masanori TAKENAKA
  • Patent number: 10214793
    Abstract: Provided is a method for nitriding a grain-oriented electrical steel sheet which is very useful in obtaining excellent magnetic properties with no variation by immersing a strip in a molten salt bath after cold rolling and before secondary recrystallization annealing during a production process of a grain-oriented electrical steel sheet, to subject the strip to continuous nitriding to uniformly disperse inhibitor forming elements over the full length and full width of the strip.
    Type: Grant
    Filed: February 18, 2014
    Date of Patent: February 26, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Hiroshi Matsuda, Hideyuki Takahashi, Hiroi Yamaguchi, Yukihiro Shingaki, Yasuyuki Hayakawa, Takashi Terashima
  • Publication number: 20190055619
    Abstract: To provide a grain-oriented electrical steel sheet that has better magnetic property than conventional ones, in hot band annealing of the hot rolled steel sheet obtained by a predetermined step, an average heating rate from ordinary temperature to 400° C. is set to 50° C./s or more, and a time to reach 900° C. from 400° C. is set to 100 sec or less.
    Type: Application
    Filed: March 7, 2017
    Publication date: February 21, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi IMAMURA, Minoru TAKASHIMA, Yuiko EHASHI, Yasuyuki HAYAKAWA
  • Patent number: 10066286
    Abstract: Provided is an apparatus for continuously nitriding a strip continuously being fed after cold rolling and before secondary recrystallization annealing in a production line of a grain-oriented electrical steel sheet, comprising: a nitriding zone for nitriding the strip; a cooling zone for cooling the strip; and an optional heating zone provided upstream of the nitriding zone for heating the strip, wherein, the nitriding zone is provided with glow discharge electrodes, and by plasma nitriding the strip by glow discharge with the glow discharge electrodes functioning as positive electrodes and the strip functioning as a negative electrode, inhibitor forming elements are uniformly dispersed over the full length and full width of the strip and a grain-oriented electrical steel sheet with excellent magnetic properties with no variation is obtained.
    Type: Grant
    Filed: February 18, 2014
    Date of Patent: September 4, 2018
    Assignee: JFE STEEL CORPORATION
    Inventors: Hiroshi Matsuda, Hideyuki Takahashi, Hiroi Yamaguchi, Yasuyuki Hayakawa, Takashi Terashima, Yuiko Wakisaka
  • Publication number: 20180171425
    Abstract: The disclosure contains, in mass % or mass ppm: C: 0.005% or less, Si: 2.0% to 5.0%, Mn: 0.01% to 0.5%, sol.Al: 10 ppm or less, N: 15 ppm or less, S and Se: each 10 ppm or less, and three or more selected from Sn, Sb, Cr, P, Mo and B whose contents satisfy a relational expression of 0.16?[% Sn]+[% Sb]+[% Cr]+2×[% P]+[% Mo]+[% B]?0.50, the balance being Fe and inevitable impurities, where a number of times of repeated bending in a bend test is 10 or more.
    Type: Application
    Filed: June 9, 2016
    Publication date: June 21, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Yukihiro SHINGAKI, Yasuyuki HAYAKAWA, Masanori TAKENAKA