Patents by Inventor Yi-Cheng Chao

Yi-Cheng Chao has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190252539
    Abstract: A method for forming a semiconductor device structure is provided. The method includes forming a dielectric layer over a substrate. The dielectric layer has a trench passing through the dielectric layer. The method includes forming a gate stack in the trench. The method includes performing a hydrogen-containing plasma process over the gate stack. The method includes removing a top portion of the gate stack to form a first recess surrounded by the gate stack and the dielectric layer. The method includes forming a cap layer in the first recess to fill the first recess.
    Type: Application
    Filed: April 22, 2019
    Publication date: August 15, 2019
    Inventors: Po-Chi Wu, Chai-Wei Chang, Jung-Jui Li, Ya-Lan Chang, Yi-Cheng Chao
  • Patent number: 10312149
    Abstract: A fin field effect transistor (FinFET) device structure is provided. The FinFET structure includes a substrate, and the substrate includes a first region and a second region. The FinFET structure includes a first plurality of fin structures formed on the first region and a second plurality of fin structures formed on the second region. A density of the first plurality of fin structures is greater than a density of the second plurality of fin structures. The FinFET structure also includes a plurality of protruding structures between two adjacent second plurality of fin structures in the second region and an isolation structure formed on the substrate. The isolation structure has a gap height between the first plurality of fin structures and the second plurality of fin structures.
    Type: Grant
    Filed: November 13, 2017
    Date of Patent: June 4, 2019
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD
    Inventors: Yi-Cheng Chao, Chai-Wei Chang, Po-Chi Wu, Jung-Jui Li
  • Publication number: 20190148241
    Abstract: A fin field effect transistor (FinFET) device structure is provided. The FinFET structure includes a substrate, and the substrate includes a first region and a second region. The FinFET structure includes a first plurality of fin structures formed on the first region and a second plurality of fin structures formed on the second region. A density of the first plurality of fin structures is greater than a density of the second plurality of fin structures. The FinFET structure also includes a plurality of protruding structures between two adjacent second plurality of fin structures in the second region and an isolation structure formed on the substrate. The isolation structure has a gap height between the first plurality of fin structures and the second plurality of fin structures.
    Type: Application
    Filed: November 13, 2017
    Publication date: May 16, 2019
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD
    Inventors: Yi-Cheng CHAO, Chai-Wei CHANG, Po-Chi WU, Jung-Jui LI
  • Patent number: 10269963
    Abstract: A method for forming a semiconductor device structure is provided. The method includes forming a dielectric layer over a substrate. The dielectric layer has a trench passing through the dielectric layer. The method includes forming a gate stack in the trench. The method includes performing a hydrogen-containing plasma process over the gate stack. The method includes removing a top portion of the gate stack to form a first recess surrounded by the gate stack and the dielectric layer. The method includes forming a cap layer in the first recess to fill the first recess.
    Type: Grant
    Filed: May 22, 2017
    Date of Patent: April 23, 2019
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Po-Chi Wu, Chai-wei Chang, Jung-Jui Li, Ya-Lan Chang, Yi-Cheng Chao
  • Publication number: 20180337246
    Abstract: A method for fabricating a semiconductor component includes forming an interlayer dielectric (ILD) layer on a substrate, forming a trench in the interlayer dielectric layer, forming a metal gate in the trench, removing a portion of the metal gate protruding from the ILD layer, reacting a reducing gas with the metal gate, and removing a top portion of the metal gate.
    Type: Application
    Filed: July 31, 2018
    Publication date: November 22, 2018
    Inventors: Po-Chi Wu, Chai-Wei Chang, Jung-Jui Li, Ya-Lan Chang, Yi-Cheng Chao
  • Patent number: 10090396
    Abstract: A method for fabricating a semiconductor component includes forming an interlayer dielectric (ILD) layer on a substrate, forming a trench in the interlayer dielectric layer, forming a metal gate in the trench, removing a portion of the metal gate protruding from the ILD layer, reacting a reducing gas with the metal gate, and removing a top portion of the metal gate.
    Type: Grant
    Filed: August 20, 2015
    Date of Patent: October 2, 2018
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Po-Chi Wu, Chai-Wei Chang, Jung-Jui Li, Ya-Lan Chang, Yi-Cheng Chao
  • Patent number: 9978652
    Abstract: A method includes forming trenches on a semiconductor substrate, thereby defining regions for forming semiconductor devices; extracting a profile of the regions; determining an etch recipe based on at least the profile of the regions; filling in the trenches with a dielectric material; and performing an etching process to the dielectric material using the etch recipe.
    Type: Grant
    Filed: June 2, 2017
    Date of Patent: May 22, 2018
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Yi-Cheng Chao, Che-Cheng Chang, Po-Chi Wu, Jung-Jui Li
  • Publication number: 20180069095
    Abstract: Semiconductor structures are provided. The semiconductor structure includes a fin structure formed over a substrate and a gate structure formed across the fin structure. In addition, the gate structure includes a gate dielectric layer formed over the substrate and a work function metal layer formed over a portion of the gate dielectric layer. The gate structure further includes a gate electrode layer formed over a portion of the work function metal layer. In addition, a top surface of the gate electrode layer is located at a position that is higher than that of a top surface of the gate dielectric layer, and the top surface of the gate dielectric layer is located at a position that is higher than that of a top surface of the work function layer.
    Type: Application
    Filed: November 9, 2017
    Publication date: March 8, 2018
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Chai-Wei CHANG, Che-Cheng CHANG, Po-Chi WU, Yi-Cheng CHAO
  • Patent number: 9818648
    Abstract: Methods for forming the fin field effect transistor (FinFET) device structure are provided. The method includes forming first fin structures and second fin structures on a first region and a second region of a substrate, respectively, and a number of the first fin structures is greater than a number of the second fin structures. The method also includes forming a sacrificial layer on the first fin structures and the second fin structures and performing an etching process to the sacrificial layer to form an isolation structure on the substrate.
    Type: Grant
    Filed: August 15, 2016
    Date of Patent: November 14, 2017
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Yi-Cheng Chao, Chai-Wei Chang, Po-Chi Wu, Jung-Jui Li
  • Patent number: 9818841
    Abstract: A semiconductor structure and a method for forming the same are provided. The semiconductor structure includes a fin structure formed over a substrate and a gate structure formed across the fin structure. In addition, the gate structure includes a gate dielectric layer formed over the substrate and a work function metal layer formed over the gate dielectric layer. The gate structure further includes a gate electrode layer formed over the work function metal layer. In addition, a top surface of the gate electrode layer is located at a position that is higher than that of a top surface of the gate dielectric layer, and the top surface of the gate dielectric layer is located at a position that is higher than that of a top surface of the work function layer.
    Type: Grant
    Filed: May 15, 2015
    Date of Patent: November 14, 2017
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Chai-Wei Chang, Che-Cheng Chang, Po-Chi Wu, Yi-Cheng Chao
  • Publication number: 20170309526
    Abstract: A method includes forming trenches on a semiconductor substrate, thereby defining regions for forming semiconductor devices; extracting a profile of the regions; determining an etch recipe based on at least the profile of the regions; filling in the trenches with a dielectric material; and performing an etching process to the dielectric material using the etch recipe.
    Type: Application
    Filed: June 2, 2017
    Publication date: October 26, 2017
    Inventors: Yi-Cheng Chao, Che-Cheng Chang, Po-Chi Wu, Jung-Jui Li
  • Publication number: 20170256640
    Abstract: A method for forming a semiconductor device structure is provided. The method includes forming a dielectric layer over a substrate. The dielectric layer has a trench passing through the dielectric layer. The method includes forming a gate stack in the trench. The method includes performing a hydrogen-containing plasma process over the gate stack. The method includes removing a top portion of the gate stack to form a first recess surrounded by the gate stack and the dielectric layer. The method includes forming a cap layer in the first recess to fill the first recess.
    Type: Application
    Filed: May 22, 2017
    Publication date: September 7, 2017
    Inventors: Po-Chi Wu, Chai-wei Chang, Jung-Jui Li, Ya-Lan Chang, Yi-Cheng Chao
  • Publication number: 20170179123
    Abstract: A FinFET device structure is provided. The FinFET device structure includes an isolation structure formed over a substrate and a fin structure formed over the substrate. The FinFET device structure includes a first gate structure and a second gate structure formed over the fin structure, and the first gate structure has a first width in a direction parallel to the fin structure, the second gate structure has a second width in a direction parallel to the fin structure, and the first width is smaller than the second width. The first gate structure includes a first work function layer having a first height. The second gate structure includes a second work function layer having a second height and a gap between the first height and the second height is in a range from about 1 nm to about 6 nm.
    Type: Application
    Filed: February 28, 2017
    Publication date: June 22, 2017
    Inventors: Chai-Wei Chang, Che-Cheng Chang, Po-Chi Wu, Yi-Cheng Chao
  • Patent number: 9673112
    Abstract: The present disclosure provides a method for fabricating an integrated circuit in accordance with some embodiments. The method includes forming a trench on a semiconductor substrate, thereby defining fin active regions; extracting a profile of the fin active regions; determining an etch dosage according to the profile of the fin active regions; filling in the trench with a dielectric material; and performing an etching process to the dielectric material using the etch dosage, thereby recessing the dielectric material and defining a fin height of the fin active regions.
    Type: Grant
    Filed: December 18, 2015
    Date of Patent: June 6, 2017
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Yi-Cheng Chao, Che-Cheng Chang, Po-Chi Wu, Jung-Jui Li
  • Patent number: 9660084
    Abstract: A method for forming a semiconductor device structure is provided. The method includes forming a dielectric layer over a substrate. The dielectric layer has a trench passing through the dielectric layer. The method includes forming a gate stack in the trench. The method includes performing a hydrogen-containing plasma process over the gate stack. The method includes removing a top portion of the gate stack to form a first recess surrounded by the gate stack and the dielectric layer. The method includes forming a cap layer in the first recess to fill the first recess.
    Type: Grant
    Filed: September 11, 2015
    Date of Patent: May 23, 2017
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Po-Chi Wu, Chai-Wei Chang, Jung-Jui Li, Ya-Lan Chang, Yi-Cheng Chao
  • Patent number: 9583485
    Abstract: A FinFET device structure is provided. The FinFET device structure includes an isolation structure formed over a substrate and a fin structure formed over the substrate. The FinFET device structure includes a first gate structure and a second gate structure formed over the fin structure, and the first gate structure has a first width in a direction parallel to the fin structure, the second gate structure has a second width in a direction parallel to the fin structure, and the first width is smaller than the second width. The first gate structure includes a first work function layer having a first height. The second gate structure includes a second work function layer having a second height and a gap between the first height and the second height is in a range from about 1 nm to about 6 nm.
    Type: Grant
    Filed: June 11, 2015
    Date of Patent: February 28, 2017
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Chai-Wei Chang, Che-Cheng Chang, Po-Chi Wu, Yi-Cheng Chao
  • Publication number: 20170025514
    Abstract: A method for fabricating a semiconductor component includes forming an interlayer dielectric (ILD) layer on a substrate, forming a trench in the interlayer dielectric layer, forming a metal gate in the trench, removing a portion of the metal gate protruding from the ILD layer, reacting a reducing gas with the metal gate, and removing a top portion of the metal gate.
    Type: Application
    Filed: August 20, 2015
    Publication date: January 26, 2017
    Inventors: Po-Chi WU, Chai-Wei CHANG, Jung-Jui LI, Ya-Lan CHANG, Yi-Cheng CHAO
  • Publication number: 20170005191
    Abstract: A method for forming a semiconductor device structure is provided. The method includes forming a dielectric layer over a substrate. The dielectric layer has a trench passing through the dielectric layer. The method includes forming a gate stack in the trench. The method includes performing a hydrogen-containing plasma process over the gate stack. The method includes removing a top portion of the gate stack to form a first recess surrounded by the gate stack and the dielectric layer. The method includes forming a cap layer in the first recess to fill the first recess.
    Type: Application
    Filed: September 11, 2015
    Publication date: January 5, 2017
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD
    Inventors: Po-Chi WU, Chai-Wei CHANG, Jung-Jui LI, Ya-Lan CHANG, Yi-Cheng CHAO
  • Publication number: 20160379888
    Abstract: Methods for forming the fin field effect transistor (FinFET) device structure are provided. The method includes forming first fin structures and second fin structures on a first region and a second region of a substrate, respectively, and a number of the first fin structures is greater than a number of the second fin structures. The method also includes forming a sacrificial layer on the first fin structures and the second fin structures and performing an etching process to the sacrificial layer to form an isolation structure on the substrate.
    Type: Application
    Filed: August 15, 2016
    Publication date: December 29, 2016
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD
    Inventors: Yi-Cheng CHAO, Chai-Wei CHANG, Po-Chi WU, Jung-Jui LI
  • Publication number: 20160343706
    Abstract: A FinFET device structure is provided. The FinFET device structure includes an isolation structure formed over a substrate and a fin structure formed over the substrate. The FinFET device structure includes a first gate structure and a second gate structure formed over the fin structure, and the first gate structure has a first width in a direction parallel to the fin structure, the second gate structure has a second width in a direction parallel to the fin structure, and the first width is smaller than the second width. The first gate structure includes a first work function layer having a first height. The second gate structure includes a second work function layer having a second height and a gap between the first height and the second height is in a range from about 1 nm to about 6 nm.
    Type: Application
    Filed: June 11, 2015
    Publication date: November 24, 2016
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD
    Inventors: Chai-Wei CHANG, Che-Cheng CHANG, Po-Chi WU, Yi-Cheng CHAO