Abstract: The present bonded structure uses metal ball to bond or weld the respective bonding surfaces of electrical pads which are arranged to face the same direction. The structure can be controlled visually and thus enables a high connection quality of no short circuit. In addition, the bonding operation of the bonded structure is carried out without using pressure, thus it will not damage surroundings of the electrical components. Accordingly, the manufacture yield is significantly improved and the cost is prominently reduced. The present invention also discloses a bonding method and a head gimbal assembly and a head stack assembly and a drive unit using the bonded structure.

Abstract: A HGA includes a load beam having a dimple formed thereon; a flexure including a suspension tongue and a support plate connected with the suspension tongue; and a slider having a leading edge and trailing edge opposite to the leading edge. The slider is mounted on the flexure such that the slider is supported by the dimple at the center of the slider. The leading edge is attached on the suspension tongue and trailing edge is attached on the support plate. A weight-balance structure is formed on the suspension tongue of the flexure to balance the weight of the HGA between a portion from the trailing edge to the slider center and another portion from the leading edge to the slider center. The invention also discloses various methods of manufacturing HGA with the balanced weight.

Abstract: A vibration sensor for a slider includes a base portion, a loading portion adapted for supporting the slider mounted thereon and formed within the base portion, and at least two connection arms connecting the base portion with the loading portion. The vibration sensor of the present invention can sensitively sense a vibration of the slider, thus maintaining the flying height of the slider, and finally improving the performance thereof. The invention also discloses a suspension, a head gimbal assembly and a manufacturing method thereof, and a disk drive unit including the same.

Abstract: A slider and micro-actuator assembly of the present invention comprises a substrate having a trailing edge and a leading edge opposite the trailing edge; a read/write transducer formed at the trailing edge of the substrate and a piezoelectric micro-actuator formed at the leading edge of the substrate. The piezoelectric micro-actuator connects with the leading edge of the substrate via two spaced insulation layers so as to form a space between the piezoelectric micro-actuator and the leading edge of the substrate, the substrate with the read/write transducer rotates against a center thereof when the piezoelectric micro-actuator is driven to generate a rotation torque to the substrate via the space. The structure of the slider and micro-actuator assembly prevents the read/write transducer from damaged and gets better operation performance when the piezoelectric micro-actuator is driven.

Abstract: A suspension for a HGA includes a suspension flexure and an out rigger. The suspension flexure has a tongue region having a first flexure part in a tip portion thereof for mounting a trailing edge of a slider and a PZT mounting region for mounting PZT elements. One end of the out rigger is connected to the suspension flexure, and the other end of the out rigger has a rigger support portion which extends above the tongue region so as to support the leading edge of the slider. The structure of the out rigger is capable of stiffening the tongue region of the suspension flexure and, in turns, avoiding the deformation problem and the dimple separation problem during the manufacturing process or in vibration or shock events. The invention also discloses a HGA with the suspension, manufacturing methods of the HGA and a disk drive unit having such HGA.

Abstract: A micro-actuator for use with an HGA and/or disk drive device (e.g., a small platform disk drive device) with the micro-actuator having a reduced mass suitable for improving shock performance, and/or methods of making the same are provided. In certain example embodiments, the micro-actuator may comprise a substantially U-shaped frame including a cavity capable of receiving a slider, with the frame including two side arms and a bottom support arm at least partially defining the cavity. The bottom support arm may have a reduced mass capable of providing improved shock performance and capable of conveying a high resonance frequency response at a low gain. The bottom support arm may be, for example, substantially rectangle shaped, substantially I-shaped, toothed, etc. Also, the bottom support arm may be less thick than the side arms.

Abstract: A slider and micro-actuator assembly of the present invention comprises a substrate having a trailing edge and a leading edge opposite the trailing edge; a read/write transducer formed at the trailing edge of the substrate and a piezoelectric micro-actuator formed at the leading edge of the substrate. The piezoelectric micro-actuator connects with the leading edge of the substrate via two spaced insulation layers so as to form a space between the piezoelectric micro-actuator and the leading edge of the substrate, the substrate with the read/write transducer rotates against a center thereof when the piezoelectric micro-actuator is driven to generate a rotation torque to the substrate via the space. The structure of the slider and micro-actuator assembly prevents the read/write transducer from damaged and gets better operation performance when the piezoelectric micro-actuator is driven.

Abstract: A vibration sensor for a slider includes a base portion, a loading portion adapted for supporting the slider mounted thereon and formed within the base portion, and at least two connection arms connecting the base portion with the loading portion. The vibration sensor of the present invention can sensitively sense a vibration of the slider, thus maintaining the flying height of the slider, and finally improving the performance thereof. The invention also discloses a suspension, a head gimbal assembly and a manufacturing method thereof, and a disk drive unit including the same.

Abstract: A head gimbal assembly includes a micro-actuator, a slider, and a suspension that supports the micro-actuator and the slider. The micro-actuator includes a metal frame including a top support to support the slider, a bottom support to connect to the suspension, and a pair of side arms that interconnect the top support and the bottom support. The top support includes a rotatable plate and connection arms that couple the rotatable plate to respective side arms. A PZT element is mounted to each of the side arms. Each PZT element is excitable to cause selective movement of the side arms. The suspension includes a load beam having a dimple that engages and supports the rotatable plate in use.

Abstract: A micro-actuator frame for a head gimbal assembly includes a bottom support adapted to be connected to a suspension of the head gimbal assembly, a top support adapted to support a slider of the head gimbal assembly, a pair of side arms that interconnect the bottom support and the top support, and a micro-actuator mounting structure provided to the bottom support. The micro-actuator mounting structure is constructed and arranged to maintain a substantially constant gap between the top support and the suspension of the head gimbal assembly in use.

Abstract: A HGA of the present invention includes a slider; a micro-actuator comprising two thin film PZT pieces to define a notch; a suspension to load the slider and the micro-actuator. The suspension comprises: a flexure having an actuator loading portion with a slot corresponding to the notch of the micro-actuator, and a slider-loading portion to partially hold the slider; and a load beam having a first dimple to support the flexure at a position thereof corresponding to a central area of the slider, and a second dimple extending through both the slot of the flexure and the notch defined by the micro-actuator and toward an leading edge end portion of the slider to form a gap between the slider and the second dimple. The invention also discloses a disk drive unit having the improved HGA.

Abstract: A head gimbal assembly includes a suspension including a suspension flexure. The suspension flexure includes a step plate mechanically formed in the suspension flexure. A micro-actuator is mounted to the step plate of the suspension flexure. The step plate is constructed and arranged to support the micro-actuator such that a substantially constant gap is maintained between a top support of the micro-actuator and the suspension flexure in use.

Abstract: A rotational micro-actuator (20) used in hard disk driver is disclosed. It comprises a frame (21) approximately in the shape of letter “S” and PZT pieces (28, 29) attached to said frame (21), wherein said frame (21) is formed with a central coupling portion (213) by which the micro-actuator (20) is coupled to a suspension tongue (177), and two pieces of said PZT (28, 29) are arranged in central symmetry manner about said central coupling portion (213) such that said micro-actuator (20) can rotate about said central coupling portion (213) in response to the driving signals applied to said PZT pieces (28, 29), thus cause the displacement of the head element secured to the micro-actuator (20) so as to achieve the fine positioning of the head element. With above configuration, the micro-actuator of this invention will not cause the resonance of the suspension base plate during operation. Thereby the servo bandwidth of the hard disk driver is expanded.

Abstract: A system is disclosed for maintaining proper alignment of a hard disk micro-actuator and magnetic head with respect to a drive arm's suspension during the curing process of the bonding agent used in their coupling. Embodiments may include a system to couple an actuator element to a suspension element comprising: a shim element to be plated at a first location between an actuator element and a suspension element to maintain a relative orientation of the actuator element with respect to the suspension element during a curing process of a bonding agent at a second location between said actuator element and said suspension element.

Abstract: A system and method are disclosed for improving the vibration/ mechanical shock-resistance of a hard disk actuator arm. A guide block is located behind the actuator arm's angular range of motion, preventing over-flexure/vibration during operation, and/or the drive's actuator screw head diameter is increased to minimize arm vibration.

Abstract: The present bonded structure uses metal ball to bond or weld the respective bonding surfaces of electrical pads which are arranged to face the same direction. The structure can be controlled visually and thus enables a high connection quality of no short circuit. In addition, the bonding operation of the bonded structure is carried out without using pressure, thus it will not damage surroundings of the electrical components. Accordingly, the manufacture yield is significantly improved and the cost is prominently reduced. The present invention also discloses a bonding method and a head gimbal assembly and a head stack assembly and a drive unit using the bonded structure.

Abstract: A head gimbal assembly comprises a micro-actuator and a suspension. The suspension provides a single channel electrically connecting a bonding terminal of the suspension with the micro-actuator for controlling the movement of the micro-actuator. Thus the head gimbal assembly has a simple layout of a single channel to control the micro-actuator. The present invention also discloses a head gimbal assembly avoiding the occurrence of cross-talk, a flexible printed cable utilizing a common voltage lead to reduce its size, a head stack assembly with alternately arranged and stacked head gimbal assemblies which reduces or even prevents suspension and arm vibration resonance as well as avoids sliders from off-track and out of TMR budget, and a disk drive unit with such head stack assembly.

Abstract: A HGA includes a load beam having a dimple formed thereon; a flexure including a suspension tongue and a support plate connected with the suspension tongue; and a slider having a leading edge and trailing edge opposite to the leading edge. The slider is mounted on the flexure such that the slider is supported by the dimple at the center of the slider. The leading edge is attached on the suspension tongue and trailing edge is attached on the support plate. A weight-balance structure is formed on the suspension tongue of the flexure to balance the weight of the HGA between a portion from the trailing edge to the slider center and another portion from the leading edge to the slider center. The invention also discloses various methods of manufacturing HGA with the balanced weight.

Abstract: A micro-actuator for a head gimbal assembly includes a support frame including a bottom support adapted to be connected to a suspension of the head gimbal assembly, a top support adapted to support a slider of the head gimbal assembly, and a leading beam that couples the bottom support and the top support. The leading beam includes weak points or notches that allow the top support to rotate about a rotational axis in use. A first PZT element is mounted between first sides of the top and bottom supports, and a second PZT element is mounted between second sides of the top and bottom supports. The first and second PZT elements are excitable to cause selective rotational movement of the top support about the rotational axis in use.

Abstract: A suspension for a HGA includes a suspension flexure and an out trigger. The suspension flexure has a tongue region having a first flexure part in a tip portion thereof for mounting a trailing edge of a slider and a PZT mounting region for mounting PZT elements. One end of the out trigger is connected to the suspension flexure, and the other end of the out trigger has a trigger support portion which extends above the tongue region so as to support the leading edge of the slider. The structure of the out trigger is capable of stiffening the tongue region of the suspension flexure and, in turns, avoiding the deformation problem and the dimple separation problem during the manufacturing process or in vibration or shock events. The invention also discloses a HGA with the suspension, manufacturing methods of the HGA and a disk drive unit having such HGA.