Abstract: A carbon product is made of mesocarbon microbeads and graphite. Preferably, the weight percent of mesocarbon microbeads is 50-99% and the weight percent of graphite is 1-50%. Preferably, when the graphite is carbon-graphite, the carbon product has a density in the range of 1.6-1.8 g/cm3 and a resistivity in the range of 2000-8000 ??·cm. Preferably, when the graphite is electro-graphite, the carbon product has a density in the range of 1.85-1.95 g/cm3 and a resistivity in the range of 500-2000 ??·cm. The carbon product may be a carbon brush, a carbon bearing, a carbon seal or a brush contact member for a commutator of an electric motor.

Abstract: A carbon commutator, for an electric motor, has a plurality of segments forming a brush contact surface and a hub supporting the segments. Each segment has a connector having a terminal for connection of a lead wire, a carbon layer forming the brush contact surface, and a connecting layer fixed to the carbon layer and electrically connecting the carbon layer to the connector. A plurality of micro structures is formed at the interface between the connecting layer and the carbon layer.

Abstract: A motor includes a stator and a rotor disposed in the stator. The stator includes a housing and a plurality of magnets attached to an inner surface of the housing. The rotor includes a shaft, with a rotor core and a commutator. Windings are wound on the rotor core and terminated on the commutator. The rotor core includes a plurality of teeth extending outwardly about which the windings are wound. Radially outer surfaces of the teeth are coated with a Zn-Al film.

Abstract: A carbon commutator, for an electric motor, has a plurality of segments forming a brush contact surface and a hub supporting the segments. Each segment has a connector having a terminal for connection of a lead wire, a carbon layer forming the brush contact surface, and a connecting layer fixed to the carbon layer and electrically connecting the carbon layer to the connector. A plurality of micro structures is formed at the interface between the connecting layer and the carbon layer.