Abstract: A method for mounting a head stack assembly (HSA) circuit assembly is disclosed. A flexible circuit substrate may be coupled to a stiffener. The stiffener may be a metal, such as aluminum, or some other stiff and durable material. The flexible circuit substrate may be made of an organic material and may have a series of electronic leads embedded in the flexible circuit substrate. The flexible substrate may be coupled to the stiffener by an adhesive or laminated onto the stiffener. The stiffener may be mounted onto the actuator arm by soldering or by laser welding.

Abstract: A method and apparatus for electrically coupling a slider to a controller circuit are disclosed. In one embodiment, a pre-amplifier with an integrated electrical connector (I-connector) may be connected via an electrical trace to a slider and via a head stack assembly flexible circuit to a control circuit. The pre-amplifier may have two parallel series of spring probe claws, two parallel series of contact pegs, two slots, or a slot and a rotary cam.

Abstract: A magnetic disk drive apparatus includes a housing member with at least one opened face, a cover member for covering the at least one opened face of the housing member, a head gimbal assembly including a magnetic head slider and a suspension for supporting the magnetic head slider, a support arm for supporting the head gimbal assembly, a magnetic disk to which the magnetic head slider opposed, a motor for rotating the magnetic disk, a first wiring member with one end electrically connected to the motor and the other end electrically connected to a first connection section, and a second wiring member with one end electrically connected to a second connection section and the other end electrically connected to an external connection connector. The magnetic disk, the motor, the first connection section and the first wiring member are attached to the housing member, and the support arm, the second connection section and the second wiring member are fixed to the cover member.

Abstract: A method and apparatus for electrically coupling a slider to a controller circuit are disclosed. In one embodiment, a pre-amplifier with an integrated electrical connector (I-connector) may be connected via an electrical trace to a slider and via a head stack assembly flexible circuit to a control circuit. The pre-amplifier may have two parallel series of spring probe claws, two parallel series of contact pegs, two slots, or a slot and a rotary cam.

Abstract: A voice coil motor for use in a disk drive device suitable for causing rotation of a head gimbal assembly connected to a first end of the voice coil motor is provided. At least one protrusion may protrude from a second end of the voice coil motor, with the second end of the voice coil motor being opposed to the first end. The voice coil motor may be rotatable to move a head connected to the head gimbal assembly for a read and/or write operation and for parking. The protrusion may be disposed on the voice coil motor so as to cooperate with a single pin to define first and second maximum positions beyond which the voice coil motor cannot rotate. In certain example embodiments, the first maximum position may be a load position limit beyond which the voice coil motor cannot rotate during a read/write operation, and the second maximum position may be a park position limit beyond which the voice coil motor cannot rotate when the head is parked.

Abstract: A system and method are disclosed for improving hard drive actuator lead attachment. In one embodiment, an actuator board is coupled to an actuator flexible cable by a bonding agent, such as an anisotropic conductive film (ACF). In one embodiment, an actuator flexible cable is coupled to one or more actuator coil leads, such as by solder bump bonding, and the flexible cable/actuator coil coupling is embedded in an actuator frame, such as by polymer injection molding.

Abstract: A magnetic disk drive apparatus includes a housing member with first and second faces opposed to each other, at least part of each of the first and second faces being opened, a first cover member for covering the first face of the housing member, a second cover member for covering the second face of the housing member, a first HGA including a first magnetic head slider and a first suspension for supporting the first magnetic head slider, a second HGA including a second magnetic head slider and a second suspension for supporting the second magnetic head slider, a first support arm for supporting the first HGA, a second support arm for supporting the second HGA, a magnetic disk with both surfaces to which the first and second magnetic head sliders are opposed, respectively, and a motor for rotating the magnetic disk. The magnetic disk and the motor are attached to the housing member, the first support arm is attached to the first cover member, and the second support arm is attached to the second cover member.

Abstract: A head stack assembly of a disk drive unit includes a head arm assembly (HAA) having a head gimbal assembly, a drive arm to be connected with the head gimbal assembly; wherein the drive arm comprises a securing portion, a connection portion and a spacer connecting the securing portion with the connection portion. At least one undercut is formed on the spacer of the drive arm to strengthen the drive arm.

Abstract: A head stack assembly of a disk drive unit including a head arm assembly (HAA) having a head gimbal assembly, a drive arm to be connected with the head gimbal assembly; wherein the drive arm comprises a securing portion, a connection portion and a spacer connecting the securing portion with the connection portion. In the present invention, at least one undercut is formed on the spacer of the drive arm to strengthen the drive arm. The invention also discloses a method of manufacturing such a head stack assembly.

Abstract: A magnetic disk drive apparatus includes a housing member with at least one opened face, a cover member for covering the at least one opened face of the housing member, a head gimbal assembly including a magnetic head slider and a suspension for supporting the magnetic head slider, a support arm for supporting the head gimbal assembly, a magnetic disk to which the magnetic head slider opposed, and a motor for rotating the magnetic disk. The magnetic disk and the motor are attached to the housing member. The support arm is fixed to the cover member using a clamping hole formed through the cover member. The cover member has a local deformation structure that is capable of locally deforming and formed around the clamping hole.

Abstract: A system and method are disclosed for improving the electrical connection of a hard drive relay flexible circuit assembly to a head-gimbal assembly (HGA) flexure cable. In one embodiment, a flexible circuit assembly is attached to a hard drive coil carriage via a U-shaped connector and is electrically coupled to the HGA flexure cable by a bonding agent, such as an Anisotropic Conductive Film (ACF).

Abstract: A method for mounting a head stack assembly (HSA) circuit assembly is disclosed. A flexible circuit substrate may be coupled to a stiffener. The stiffener may be a metal, such as aluminum, or some other stiff and durable material. The flexible circuit substrate may be made of an organic material and may have a series of electronic leads embedded in the flexible circuit substrate. The flexible substrate may be coupled to the stiffener by an adhesive or laminated onto the stiffener. The stiffener may be mounted onto the actuator arm by soldering or by laser welding.

Abstract: A system and method are disclosed for improving the electrical connection of a hard drive relay flexible circuit assembly to a head-gimbal assembly (HGA) flexure cable. In one embodiment, a flexible circuit assembly is attached to a hard drive coil carriage via a U-shaped connector and is electrically coupled to the HGA flexure cable by a bonding agent, such as an Anisotropic Conductive Film (ACF).

Abstract: A magnetic disk drive apparatus includes a housing member with at least one opened face, a cover member for covering the at least one opened face of the housing member, a head gimbal assembly including a magnetic head slider and a suspension for supporting the magnetic head slider, a support arm for supporting the head gimbal assembly, a magnetic disk to which the magnetic head slider opposed, and a motor for rotating the magnetic disk. The magnetic disk and the motor are attached to the housing member, and the support arm is attached to the cover member.

Abstract: A head actuator mechanism and a method of manufacture for that mechanism are disclosed. The head actuator mechanism includes a head gimbal assembly coupled to the top support face of a bearing assembly and an actuator driving mechanism coupled to the opposite support face. The head gimbal assembly includes an actuator arm and a load beam, the actuator arm being mounted to the top support face. The actuator driving assembly includes a driving coil and a coil holder frame. The driving coil is positioned in a magnetic field created by a magnetic block and yoke.

Abstract: A method for mounting a head stack assembly (HSA) circuit assembly is disclosed. A flexible circuit substrate may be coupled to a stiffener. The stiffener may be a metal, such as aluminum, or some other stiff and durable material. The flexible circuit substrate may be made of an organic material and may have a series of electronic leads embedded in the flexible circuit substrate. The flexible substrate may be coupled to the stiffener by an adhesive or laminated onto the stiffener. The stiffener may be mounted onto the actuator arm by soldering or by laser welding.

Abstract: A head actuator mechanism and a method of manufacture for that mechanism are disclosed. The head actuator mechanism includes a head gimbal assembly coupled to the top support face of a bearing assembly and an actuator driving mechanism coupled to the opposite support face. The head gimbal assembly includes an actuator arm and a load beam, the actuator arm being mounted to the top support face. The actuator driving assembly includes a driving coil and a coil holder frame. The driving coil is positioned in a magnetic field created by a magnetic block and yoke.

Abstract: A method and apparatus for electrically coupling a slider to a controller circuit are disclosed. In one embodiment, a pre-amplifier with an integrated electrical connector (I-connector) may be connected via an electrical trace to a slider and via a head stack assembly flexible circuit to a control circuit. The pre-amplifier may have two parallel series of spring probe claws, two parallel series of contact pegs, two slots, or a slot and a rotary cam.

Abstract: A system and method are disclosed for improving hard drive actuator lead attachment. In one embodiment, an actuator board is coupled to an actuator flexible cable by a bonding agent, such as an anisotropic conductive film (ACF). In one embodiment, an actuator flexible cable is coupled to one or more actuator coil leads, such as by solder bump bonding, and the flexible cable/actuator coil coupling is embedded in an actuator frame, such as by polymer injection molding.

Abstract: A head actuator mechanism and a method of manufacture for that mechanism are disclosed. The head actuator mechanism includes a head gimbal assembly coupled to the top support face of a bearing assembly and an actuator driving mechanism coupled to the opposite support face. The head gimbal assembly includes an actuator arm and a load beam, the actuator arm being mounted to the top support face. The actuator driving assembly includes a driving coil and a coil holder frame. The driving coil is positioned in a magnetic field created by a magnetic block and yoke.