Patents by Inventor Yohei Muroya

Yohei Muroya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10873068
    Abstract: A secondary battery includes an electrode body that includes a positive-electrode sheet and a negative-electrode sheet, a prismatic exterior body that accommodates the electrode body, a metallic sealing plate that seals an opening of the prismatic exterior body, and a positive-electrode current collector that is electrically connected to the positive-electrode sheet and the sealing plate. The positive-electrode current collector includes a base that faces the sealing plate and a lead that is disposed on an end portion of the base. A projection is formed on the sealing plate. The projection is fitted in a connection opening that is formed in the base. The projection and the base are welded to each other.
    Type: Grant
    Filed: September 26, 2018
    Date of Patent: December 22, 2020
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Yohei Muroya, Hiroyuki Inoue
  • Publication number: 20200274189
    Abstract: A positive electrode terminal is inserted into a current-collector through hole formed, in a positive electrode current collector and riveted in a spot-faced hole formed in the positive electrode current collector. A protrusion is formed on a bottom surface of the spot-faced hole so as to extend around the current-collector through hole, and a riveted portion of the positive electrode terminal covers the protrusion. The riveted portion of the positive electrode terminal is weld-connected to an edge of the spot-faced hole.
    Type: Application
    Filed: January 3, 2020
    Publication date: August 27, 2020
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Yohei Muroya, Hiroshi Takabayashi, Tomokazu Yamanaka
  • Publication number: 20200243892
    Abstract: A secondary battery production method is provided, with which deformation of a current collector is reduced. The method produces a secondary battery including: an electrode assembly having positive and negative electrode plates; and a positive electrode current collector. The positive electrode plate includes a positive electrode core and a positive electrode active material layer, and the electrode assembly includes a positive electrode core-stacked portion. The method includes: an electrode assembly production step of producing the electrode assembly; and an ultrasonic bonding step of ultrasonically bonding the positive electrode current collector to the positive electrode core-stacked portion. The positive electrode current collector has a thin-walled portion.
    Type: Application
    Filed: December 10, 2019
    Publication date: July 30, 2020
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Yohei Muroya, Tomokazu Yamanaka, Takuya Yamawaki, Ryuhei Kai
  • Publication number: 20200212415
    Abstract: A negative electrode terminal includes a flange, and a connection portion disposed on a first surface of the flange. The connection portion is inserted into a terminal attachment hole. The negative electrode terminal includes a first area made of aluminium or an aluminium alloy, and a second area made of copper or a copper alloy. In the flange, the second area is disposed adjacent to the first surface, and the first area is disposed adjacent to the second surface. A boundary between the first area and the second area is disposed between the first surface and the second surface. A thinnest portion of the first area of the flange in the thickness direction of the flange has a thickness of larger than or equal to 0.3 mm. An external electroconductive member made of aluminium or an aluminium alloy is welded to the flange to form a welded portion.
    Type: Application
    Filed: December 6, 2019
    Publication date: July 2, 2020
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Yohei Muroya, Hiroshi Takabayashi
  • Publication number: 20200075923
    Abstract: A negative electrode includes a first region formed of a first material and a second region formed of a second material having a different ionization tendency from the first material. The negative electrode terminal includes a flange that is disposed so as to face the outer surface of a sealing plate. A sealing plate side insulating member is disposed between the flange and the sealing plate. A boundary between the first region and the second region has an exposed part that is exposed to the outside, and the exposed part is positioned at an opposite corner on the periphery of the flange to the sealing plate.
    Type: Application
    Filed: August 23, 2019
    Publication date: March 5, 2020
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Hiroshi Takabayashi, Yohei Muroya
  • Patent number: 10424809
    Abstract: A secondary battery including an electrode body that includes a positive electrode plate and a negative electrode plate, an outer body that houses the electrode body, a metal sealing plate that seals an opening of the outer body, a positive electrode collector electrically connected to the positive electrode plate and the sealing plate, a negative electrode external terminal connected to the negative electrode plate through a negative electrode collector. In the secondary battery, a first projection and a second projection are formed on a surface of the sealing plate on a battery inner side, the positive electrode collector includes a first opening and a cut-out, the first projection is disposed in the first opening, the first projection and an edge portion of the first opening is welded and connected to each other, and the second projection is disposed in the cut-out.
    Type: Grant
    Filed: June 29, 2017
    Date of Patent: September 24, 2019
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Shinichirou Yoshida, Yohei Muroya, Hiroshi Maesono, Hiroyuki Inoue
  • Publication number: 20190273277
    Abstract: Provided are a secondary battery and a battery pack including the secondary battery. A sealing plate has a positive electrode terminal attachment hole. A positive electrode terminal penetrates the positive electrode terminal attachment hole. An external conductive member is connected to a portion of the positive electrode terminal located on the battery outer side with respect to the sealing plate. The conduction path between a positive electrode plate and the positive electrode terminal is provided with a current interrupting mechanism. A first insulating member made of resin is disposed between the sealing plate and the positive electrode terminal. A second insulating member having higher thermal resistance than the first insulating member is disposed between the external conductive member and the sealing plate.
    Type: Application
    Filed: January 23, 2019
    Publication date: September 5, 2019
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Ryoichi Wakimoto, Yohei Muroya, Hiroyuki Yamada
  • Publication number: 20190189998
    Abstract: A secondary battery includes an electrode body that includes a positive electrode plate and a negative electrode plate an outer body that houses the electrode body; a sealing plate that is made of metal and seals an opening of the outer body; and a positive electrode terminal that is electrically connected to the positive electrode plate. At least part of the positive electrode terminal is disposed on the battery outer side with respect to the sealing plate. An external insulating member made of resin is disposed between the sealing plate and the positive electrode terminal. The conduction path between the positive electrode plate and the positive electrode terminal is provided with a current interrupting mechanism. An electrically insulating, heat resistant layer is disposed between the positive electrode terminal and the sealing plate.
    Type: Application
    Filed: December 12, 2018
    Publication date: June 20, 2019
    Applicants: SANYO Electric Co., Ltd., Panasonic Corporation
    Inventors: Yohei Muroya, Ryoichi Wakimoto, Hiroyuki Inoue, Keisuke Shimizu
  • Publication number: 20190181416
    Abstract: A flat-shaped winding electrode body in which a positive electrode plate and a negative electrode plate are wound with a separator interposed therebetween includes a positive electrode tab portion and a negative electrode tab portion at one end in a direction in which a winding axis of the winding electrode body extends. Two pieces of the flat-shaped winding electrode body are housed in a prismatic outer body so that the winding axis of each piece is disposed in a direction perpendicular to a sealing plate, and the positive electrode tab portion and the negative electrode tab portion are located on one end of the winding electrode body closer to the sealing plate than the other end.
    Type: Application
    Filed: February 19, 2019
    Publication date: June 13, 2019
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Kazuhiro Kitaoka, Masakazu Yamada, Yohei Muroya
  • Publication number: 20190103596
    Abstract: A secondary battery includes an electrode body that includes a positive-electrode sheet and a negative-electrode sheet, a prismatic exterior body that accommodates the electrode body, a metallic sealing plate that seals an opening of the prismatic exterior body, and a positive-electrode current collector that is electrically connected to the positive-electrode sheet and the sealing plate. The positive-electrode current collector includes a base that faces the sealing plate and a lead that is disposed on an end portion of the base. A projection is formed on the sealing plate. The projection is fitted in a connection opening that is formed in the base. The projection and the base are welded to each other.
    Type: Application
    Filed: September 26, 2018
    Publication date: April 4, 2019
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Yohei Muroya, Hiroyuki Inoue
  • Patent number: 10249867
    Abstract: A flat-shaped winding electrode body in which a positive electrode plate and a negative electrode plate are wound with a separator interposed therebetween includes a positive electrode tab portion and a negative electrode tab portion at one end in a direction in which a winding axis of the winding electrode body extends. Two pieces of the flat-shaped winding electrode body are housed in a prismatic outer body so that the winding axis of each piece is disposed in a direction perpendicular to a sealing plate, and the positive electrode tab portion and the negative electrode tab portion are located on one end of the winding electrode body closer to the sealing plate than the other end.
    Type: Grant
    Filed: March 9, 2016
    Date of Patent: April 2, 2019
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Kazuhiro Kitaoka, Masakazu Yamada, Yohei Muroya
  • Publication number: 20180351139
    Abstract: A prismatic secondary battery includes an electrode body including a positive-electrode sheet and a negative-electrode sheet, a prismatic exterior body that accommodates the electrode body, a sealing plate that seals an opening of the prismatic exterior body, and a negative terminal electrically connected to the negative-electrode sheet. The prismatic secondary battery is arranged such that the sealing plate extends in the vertical direction during use of the prismatic secondary battery. The positive-electrode sheet is electrically connected to the sealing plate. The sealing plate has a recessed portion on an outer surface and a terminal insertion hole formed in the recessed portion. The negative terminal is inserted in the terminal insertion hole. An outer insulating member is disposed between the negative terminal and the sealing plate. The sealing plate has a first groove extending to an end of the recessed portion in the longitudinal direction of the sealing plate.
    Type: Application
    Filed: May 29, 2018
    Publication date: December 6, 2018
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Yohei Muroya, Kazuki Takeno, Mitsuhiro Okada
  • Publication number: 20180351140
    Abstract: A prismatic secondary battery includes an electrode body including a positive-electrode sheet and a negative-electrode sheet, a prismatic exterior body that accommodates the electrode body, a sealing plate that seals an opening of the prismatic exterior body, and a negative terminal electrically connected to the negative-electrode sheet. The positive-electrode sheet is electrically connected to the sealing plate. The sealing plate has a recessed portion on an outer surface and a terminal insertion hole formed in the recessed portion. The negative terminal is inserted in the terminal insertion hole. An outer insulating member is disposed between the negative terminal and the sealing plate. The sealing plate has a first groove extending to an end of the recessed portion in the longitudinal direction of the sealing plate.
    Type: Application
    Filed: May 29, 2018
    Publication date: December 6, 2018
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Yohei Muroya, Kazuki Takeno, Mitsuhiro Okada
  • Publication number: 20180175334
    Abstract: A square secondary battery includes an electrode body including a positive electrode plate and a negative electrode plate, a square outer package housing the electrode body, a metal sealing plate sealing an opening of the square outer package, and a positive electrode collector electrically connected to the positive electrode plate and the sealing plate. The positive electrode collector includes a base portion disposed to oppose the sealing plate, and a lead portion extending from an edge portion of the base portion towards the electrode body. In a short direction of the sealing plate, a boundary between the base portion and the lead portion is positioned on a first side with respect to a center of the sealing plate, and a connection between the sealing plate and the base portion of the positive electrode collector is offset to a second side with respect to the center of the sealing plate.
    Type: Application
    Filed: November 16, 2017
    Publication date: June 21, 2018
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Yohei Muroya, Shinichirou Yoshida, Hiroshi Maesono
  • Publication number: 20180175335
    Abstract: A square secondary battery includes an electrode body including a positive electrode plate and a negative electrode plate, a square outer package housing the electrode body, a metal sealing plate sealing an opening of the square outer package, and a positive electrode collector electrically coupled to the positive electrode plate and the sealing plate. The positive electrode collector includes a base portion disposed so as to oppose the sealing plate, and a lead portion provided at an edge portion of the base portion. A projection is provided on the sealing plate. The projection is fitted into a connection opening provided in the base portion to connect the projection and the base portion to each other. An edge portion of the connection opening provided in the base portion includes, on a lead portion side, a straight portion that extends in a longitudinal direction of the sealing plate.
    Type: Application
    Filed: November 16, 2017
    Publication date: June 21, 2018
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Yohei Muroya, Shinichirou Yoshida, Hiroshi Maesono
  • Publication number: 20180034095
    Abstract: A secondary battery including an electrode body that includes a positive electrode plate and a negative electrode plate, an outer body that houses the electrode body, a metal sealing plate that seals an opening of the outer body, a positive electrode collector electrically connected to the positive electrode plate and the sealing plate, a negative electrode external terminal connected to the negative electrode plate through a negative electrode collector. In the secondary battery, a first projection and a second projection are formed on a surface of the sealing plate on a battery inner side, the positive electrode collector includes a first opening and a cut-out, the first projection is disposed in the first opening, the first projection and an edge portion of the first opening is welded and connected to each other, and the second projection is disposed in the cut-out.
    Type: Application
    Filed: June 29, 2017
    Publication date: February 1, 2018
    Applicant: Sanyo Electric Co., Ltd.
    Inventors: Shinichirou Yoshida, Yohei Muroya, Hiroshi Maesono, Hiroyuki Inoue
  • Patent number: 9653722
    Abstract: There is provided a prismatic secondary battery having high reliability and including a connecting part, wherein a terminal member and an external conduction member are connected by a swaged part and a welded part. The terminal member includes a flange, a first connecting part formed on a first surface side of the flange, and a second connecting part formed on a second surface side of the flange. The flange and the second connecting part are disposed on a battery exterior side than a sealing body. The first connecting part penetrates a through-hole formed in the sealing body. The second connecting part penetrates a through-hole formed in an external conduction member. The second connecting part includes a tip part swaged on the external conduction member. An abutting part of a tip of the swaged part of the second connecting part and a protruding part of the external conduction member is weld-connected.
    Type: Grant
    Filed: February 27, 2014
    Date of Patent: May 16, 2017
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Masakazu Yamada, Takayuki Hattori, Yohei Muroya, Yasuhiro Yamauchi
  • Publication number: 20160293929
    Abstract: A flat-shaped winding electrode body in which a positive electrode plate and a negative electrode plate are wound with a separator interposed therebetween includes a positive electrode tab portion and a negative electrode tab portion at one end in a direction in which a winding axis of the winding electrode body extends. Two pieces of the flat-shaped winding electrode body are housed in a prismatic outer body so that the winding axis of each piece is disposed in a direction perpendicular to a sealing plate, and the positive electrode tab portion and the negative electrode tab portion are located on one end of the winding electrode body closer to the sealing plate than the other end.
    Type: Application
    Filed: March 9, 2016
    Publication date: October 6, 2016
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Kazuhiro Kitaoka, Masakazu Yamada, Yohei Muroya
  • Publication number: 20140242440
    Abstract: There is provided a prismatic secondary battery having high reliability and including a connecting part, wherein a terminal member and an external conduction member are connected by a swaged part and a welded part. The terminal member includes a flange, a first connecting part formed on a first surface side of the flange, and a second connecting part formed on a second surface side of the flange. The flange and the second connecting part are disposed on a battery exterior side than a sealing body. The first connecting part penetrates a through-hole formed in the sealing body. The second connecting part penetrates a through-hole formed in an external conduction member. The second connecting part includes a tip part swaged on the external conduction member. An abutting part of a tip of the swaged part of the second connecting part and a protruding part of the external conduction member is weld-connected.
    Type: Application
    Filed: February 27, 2014
    Publication date: August 28, 2014
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Masakazu Yamada, Takayuki Hattori, Yohei Muroya, Yasuhiro Yamauchi