Patents by Inventor Yoichi Sakaura

Yoichi Sakaura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7586230
    Abstract: In a commutator of a rotary electric machine, each of commutator segments has a low-resistive layer made of a low-resistive material and a high-resistive layer made of a high-resistive material having a specific resistance higher than that of the low-resistive material. The low-resistive material contains a carbonic material and a binder. The high-resistive material contains a carbonic material, a binder and an inorganic substance such as boron nitride. A mixing ratio of the inorganic material to the high-resistive material is more than 20 wt %. Alternatively, a brush, which makes contact with the commutator segments, can have the high-resistive layer and the low-resistive layer.
    Type: Grant
    Filed: November 30, 2005
    Date of Patent: September 8, 2009
    Assignees: Denso Corporation, Tris, Inc.
    Inventors: Hirotake Hamamatsu, Youichi Murakami, Ryoichi Honbo, Kenzo Kiyose, Mitsuo Ikeda, Yoichi Sakaura, Shinya Nakagawa, Makoto Nishio
  • Patent number: 7294166
    Abstract: A brush body 4 of a metal-graphite brush 2 is composed of a commutator side portion 6 which contains graphite, copper and a metal sulfide solid lubricant, and a lead side portion 8 which contains graphite and copper but does not contain any metal sulfide solid lubricant. A lead wire 10 is attached to the lead side portion 8 containing no metal sulfide solid lubricant.
    Type: Grant
    Filed: October 24, 2002
    Date of Patent: November 13, 2007
    Assignees: Tris Inc., Denso Corporation
    Inventors: Takayoshi Otani, Mitsuo Ikeda, Yoichi Sakaura, Naoki Morita, Kyoji Inukai, Youichi Murakami, Yasuyuki Wakahara, Masami Niimi
  • Publication number: 20060131983
    Abstract: In a commutator of a rotary electric machine, each of commutator segments has a low-resistive layer made of a low-resistive material and a high-resistive layer made of a high-resistive material having a specific resistance higher than that of the low-resistive material. The low-resistive material contains a carbonic material and a binder. The high-resistive material contains a carbonic material, a binder and an inorganic substance such as boron nitride. A mixing ratio of the inorganic material to the high-resistive material is more than 20 wt %. Alternatively, a brush, which makes contact with the commutator segments, can have the high-resistive layer and the low-resistive layer.
    Type: Application
    Filed: November 30, 2005
    Publication date: June 22, 2006
    Applicants: Denso Corporation, TRIS Inc.
    Inventors: Hirotake Hamamatsu, Youichi Murakami, Ryoichi Honbo, Kenzo Kiyose, Mitsuo Ikeda, Yoichi Sakaura, Shinya Nakagawa, Makoto Nishio
  • Publication number: 20060087197
    Abstract: A brush body 4 of a metal-graphite brush 2 is composed of a commutator side portion 6 which contains graphite, copper and a metal sulfide solid lubricant, and a lead side portion 8 which contains graphite and copper but does not contain any metal sulfide solid lubricant. A lead wire 10 is attached to the lead side portion 8 containing no metal sulfide solid lubricant.
    Type: Application
    Filed: October 24, 2002
    Publication date: April 27, 2006
    Applicants: TRIS Inc., DENSO CORPORATION
    Inventors: Takayoshi Otani, Mitsuo Ikeda, Yoichi Sakaura, Naoki Morita, Kyoji Inukai, Youichi Murakami, Yasuyuki Wakahara, Masami Niimi
  • Patent number: 6949863
    Abstract: A metal-graphite brush comprises a brush body which is made by mixing and molding metal powder and graphite powder. 2 mg to 30 mg as amounts of phosphate ion of at least one of phosphoric acid and a phosphate compound is added to 1 g of the brush body of the metal-graphite brush.
    Type: Grant
    Filed: December 24, 2002
    Date of Patent: September 27, 2005
    Assignees: Tris Inc., Denso Corporation
    Inventors: Takayoshi Otani, Osamu Takada, Toshio Ishikawa, Mitsuo Ikeda, Yoichi Sakaura, Naoki Morita, Kyoji Inukai, Youichi Murakami, Yasuyuki Wakahara, Masami Niimi
  • Patent number: 6758881
    Abstract: Ag particles produced by chemical reduction and having a mean particle size of 5 &mgr;m are added by 0.05-3 wt % and Zn are added by 2-10 wt % to a Pb-less brush body containing graphite, Cu and a metal sulfide solid lubricant of a metal-graphite brush.
    Type: Grant
    Filed: March 25, 2003
    Date of Patent: July 6, 2004
    Assignees: Tris Inc., Denso Corporation
    Inventors: Takayoshi Otani, Osamu Takada, Mitsuo Ikeda, Yoichi Sakaura, Naoki Morita, Takahiro Sakamoto, Kyoji Inukai, Youichi Murakami, Yasuyuki Wakahara, Masami Niimi, Ryochi Honbo
  • Patent number: 6755882
    Abstract: A brush body 4 of a metal-graphite brush 2 is composed of a Pb-less commutator side portion 6 which contains graphite, copper and a metal sulfide solid lubricant, and a lead side portion 8 which contains graphite, copper, the metal sulfide solid lubricant and Pb.
    Type: Grant
    Filed: October 24, 2002
    Date of Patent: June 29, 2004
    Assignee: Tris Inc.
    Inventors: Takayoshi Otani, Toshio Ishikawa, Mitsuo Ikeda, Yoichi Sakaura, Naoki Morita
  • Patent number: 6700292
    Abstract: A metal-graphite brush has a copper-graphite brush body to which a metal sulfide solid lubricant is added and a lead embedded. Indium is at least added to an interface between the brush body and the lead in a concentration of 0.4-8 wt %.
    Type: Grant
    Filed: October 24, 2002
    Date of Patent: March 2, 2004
    Assignees: Tris Inc., Denso Corporation
    Inventors: Takayoshi Otani, Mitsuo Ikeda, Yoichi Sakaura, Takahiro Sakamoto, Youichi Murakami, Kyoji Inukai, Yasuyuki Wakahara, Masami Niimi
  • Patent number: 6674212
    Abstract: A sulfidation-resistant current-carrying member, such as a commutator, suitable for a direct-current motor in a fuel pump is provided. The current-carrying member for a direct-current motor in a fuel pump includes a commutator composed of a carbon layer having carbon as a principal component and forming a sliding surface at one end, and a metal carbon layer fixedly bound with the carbon layer at the other end and comprising 55 to 90 wt % of metal having brass as a principal component and a remaining portion having carbon as a principal component. By using brass as a primary metal component in the metal carbon layer, it is possible to achieve a commutator with superior resistance to sulfidation.
    Type: Grant
    Filed: June 5, 2002
    Date of Patent: January 6, 2004
    Assignees: Denso Corporation, TRIS Inc.
    Inventors: Kyoji Inukai, Youichi Murakami, Etsuo Kokuryu, Kenzo Kiyose, Keizo Takeuchi, Tokio Hotta, Yoichi Sakaura, Kenichi Matsumoto, Sinya Nakagawa, Makoto Nisio
  • Publication number: 20030190249
    Abstract: Ag particles produced by chemical reduction and having a mean particle size of 5 &mgr;m are added by 0.05-3 wt % and Zn are added by 2-10 wt % to a Pb-less brush body containing graphite, Cu and a metal sulfide solid lubricant of a metal-graphite brush.
    Type: Application
    Filed: March 25, 2003
    Publication date: October 9, 2003
    Applicants: TRIS Inc., DENSO CORPORATION
    Inventors: Takayoshi Otani, Osamu Takada, Mitsuo Ikeda, Yoichi Sakaura, Naoki Morita, Takahiro Sakamoto, Kyoji Inukai, Youichi Murakami, Yasuyuki Wakahara, Masami Niimi, Ryoichi Honbo
  • Publication number: 20030127941
    Abstract: A metal-graphite brush comprises a brush body which is made by mixing and molding metal powder and graphite powder. 2 mg to 30 mg as amounts of phosphate ion of at least one of phosphoric acid and a phosphate compound is added to 1 g of the brush body of the metal-graphite brush.
    Type: Application
    Filed: December 24, 2002
    Publication date: July 10, 2003
    Applicant: TRIS Inc.
    Inventors: Takayoshi Otani, Osamu Takada, Toshio Ishikawa, Mitsuo Ikeda, Yoichi Sakaura, Naoki Morita, Kyoji Inukai, Youichi Murakami, Yasuyuki Wakahara, Masami Niimi
  • Publication number: 20030107294
    Abstract: 0.4 to 8 wt % of indium is added to a Pb-less metal-graphite brush containing graphite, copper and a metal sulfide solid lubricant.
    Type: Application
    Filed: October 24, 2002
    Publication date: June 12, 2003
    Applicants: TRIS Inc, DENSO CORPORATION
    Inventors: Takayoshi Otani, Mitsuo Ikeda, Yoichi Sakaura, Takahiro Sakamoto, Youichi Murakami, Kyoji Inukai, Yasuyuki Wakahara, Masami Niimi
  • Publication number: 20030094074
    Abstract: A brush body 4 of a metal-graphite brush 2 is composed of a Pb-less commutator side portion 6 which contains graphite, copper and a metal sulfide solid lubricant, and a lead side portion 8 which contains graphite, copper, the metal sulfide solid lubricant and Pb.
    Type: Application
    Filed: October 24, 2002
    Publication date: May 22, 2003
    Applicant: TRIS Inc.
    Inventors: Takayoshi Otani, Toshio Ishikawa, Mitsuo Ikeda, Yoichi Sakaura, Naoki Morita
  • Publication number: 20020180300
    Abstract: A sulfidation-resistant current-carrying member, such as a commutator, suitable for a direct-current motor in a fuel pump is provided. The current-carrying member for a direct-current motor in a fuel pump includes a commutator composed of a carbon layer having carbon as a principal component and forming a sliding surface at one end, and a metal carbon layer fixedly bound with the carbon layer at the other end and comprising 55 to 90 wt % of metal having brass as a principal component and a remaining portion having carbon as a principal component. By using brass as a primary metal component in the metal carbon layer, it is possible to achieve a commutator with superior resistance to sulfidation.
    Type: Application
    Filed: June 5, 2002
    Publication date: December 5, 2002
    Inventors: Kyoji Inukai, Youichi Murakami, Etsuo Kokuryu, Kenzo Kiyose, Keizo Takeuchi, Tokio Hotta, Yoichi Sakaura, Kenichi Matsumoto, Shinya Nakagawa, Makoto Nisio
  • Patent number: 6259183
    Abstract: Disclosed is a carbon commutator, comprising a plurality of metal segments each having a through-hole, a plurality of carbon segments each having a projecting portion, which contains a metal, being inserted into the through-hole to be deformed so as to join the carbon segment to the metal segment, and a commutator body on which a plurality of the metal/carbon joined segments are arranged fixedly in a manner to form a substantially circular body.
    Type: Grant
    Filed: November 10, 1999
    Date of Patent: July 10, 2001
    Assignee: TRIS Inc.
    Inventors: Tokio Hotta, Noboru Yoshikawa, Yoichi Sakaura