Patents by Inventor Yoichi Sakaura
Yoichi Sakaura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7586230Abstract: In a commutator of a rotary electric machine, each of commutator segments has a low-resistive layer made of a low-resistive material and a high-resistive layer made of a high-resistive material having a specific resistance higher than that of the low-resistive material. The low-resistive material contains a carbonic material and a binder. The high-resistive material contains a carbonic material, a binder and an inorganic substance such as boron nitride. A mixing ratio of the inorganic material to the high-resistive material is more than 20 wt %. Alternatively, a brush, which makes contact with the commutator segments, can have the high-resistive layer and the low-resistive layer.Type: GrantFiled: November 30, 2005Date of Patent: September 8, 2009Assignees: Denso Corporation, Tris, Inc.Inventors: Hirotake Hamamatsu, Youichi Murakami, Ryoichi Honbo, Kenzo Kiyose, Mitsuo Ikeda, Yoichi Sakaura, Shinya Nakagawa, Makoto Nishio
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Patent number: 7294166Abstract: A brush body 4 of a metal-graphite brush 2 is composed of a commutator side portion 6 which contains graphite, copper and a metal sulfide solid lubricant, and a lead side portion 8 which contains graphite and copper but does not contain any metal sulfide solid lubricant. A lead wire 10 is attached to the lead side portion 8 containing no metal sulfide solid lubricant.Type: GrantFiled: October 24, 2002Date of Patent: November 13, 2007Assignees: Tris Inc., Denso CorporationInventors: Takayoshi Otani, Mitsuo Ikeda, Yoichi Sakaura, Naoki Morita, Kyoji Inukai, Youichi Murakami, Yasuyuki Wakahara, Masami Niimi
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Publication number: 20060131983Abstract: In a commutator of a rotary electric machine, each of commutator segments has a low-resistive layer made of a low-resistive material and a high-resistive layer made of a high-resistive material having a specific resistance higher than that of the low-resistive material. The low-resistive material contains a carbonic material and a binder. The high-resistive material contains a carbonic material, a binder and an inorganic substance such as boron nitride. A mixing ratio of the inorganic material to the high-resistive material is more than 20 wt %. Alternatively, a brush, which makes contact with the commutator segments, can have the high-resistive layer and the low-resistive layer.Type: ApplicationFiled: November 30, 2005Publication date: June 22, 2006Applicants: Denso Corporation, TRIS Inc.Inventors: Hirotake Hamamatsu, Youichi Murakami, Ryoichi Honbo, Kenzo Kiyose, Mitsuo Ikeda, Yoichi Sakaura, Shinya Nakagawa, Makoto Nishio
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Publication number: 20060087197Abstract: A brush body 4 of a metal-graphite brush 2 is composed of a commutator side portion 6 which contains graphite, copper and a metal sulfide solid lubricant, and a lead side portion 8 which contains graphite and copper but does not contain any metal sulfide solid lubricant. A lead wire 10 is attached to the lead side portion 8 containing no metal sulfide solid lubricant.Type: ApplicationFiled: October 24, 2002Publication date: April 27, 2006Applicants: TRIS Inc., DENSO CORPORATIONInventors: Takayoshi Otani, Mitsuo Ikeda, Yoichi Sakaura, Naoki Morita, Kyoji Inukai, Youichi Murakami, Yasuyuki Wakahara, Masami Niimi
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Patent number: 6949863Abstract: A metal-graphite brush comprises a brush body which is made by mixing and molding metal powder and graphite powder. 2 mg to 30 mg as amounts of phosphate ion of at least one of phosphoric acid and a phosphate compound is added to 1 g of the brush body of the metal-graphite brush.Type: GrantFiled: December 24, 2002Date of Patent: September 27, 2005Assignees: Tris Inc., Denso CorporationInventors: Takayoshi Otani, Osamu Takada, Toshio Ishikawa, Mitsuo Ikeda, Yoichi Sakaura, Naoki Morita, Kyoji Inukai, Youichi Murakami, Yasuyuki Wakahara, Masami Niimi
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Patent number: 6758881Abstract: Ag particles produced by chemical reduction and having a mean particle size of 5 &mgr;m are added by 0.05-3 wt % and Zn are added by 2-10 wt % to a Pb-less brush body containing graphite, Cu and a metal sulfide solid lubricant of a metal-graphite brush.Type: GrantFiled: March 25, 2003Date of Patent: July 6, 2004Assignees: Tris Inc., Denso CorporationInventors: Takayoshi Otani, Osamu Takada, Mitsuo Ikeda, Yoichi Sakaura, Naoki Morita, Takahiro Sakamoto, Kyoji Inukai, Youichi Murakami, Yasuyuki Wakahara, Masami Niimi, Ryochi Honbo
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Patent number: 6755882Abstract: A brush body 4 of a metal-graphite brush 2 is composed of a Pb-less commutator side portion 6 which contains graphite, copper and a metal sulfide solid lubricant, and a lead side portion 8 which contains graphite, copper, the metal sulfide solid lubricant and Pb.Type: GrantFiled: October 24, 2002Date of Patent: June 29, 2004Assignee: Tris Inc.Inventors: Takayoshi Otani, Toshio Ishikawa, Mitsuo Ikeda, Yoichi Sakaura, Naoki Morita
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Patent number: 6700292Abstract: A metal-graphite brush has a copper-graphite brush body to which a metal sulfide solid lubricant is added and a lead embedded. Indium is at least added to an interface between the brush body and the lead in a concentration of 0.4-8 wt %.Type: GrantFiled: October 24, 2002Date of Patent: March 2, 2004Assignees: Tris Inc., Denso CorporationInventors: Takayoshi Otani, Mitsuo Ikeda, Yoichi Sakaura, Takahiro Sakamoto, Youichi Murakami, Kyoji Inukai, Yasuyuki Wakahara, Masami Niimi
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Patent number: 6674212Abstract: A sulfidation-resistant current-carrying member, such as a commutator, suitable for a direct-current motor in a fuel pump is provided. The current-carrying member for a direct-current motor in a fuel pump includes a commutator composed of a carbon layer having carbon as a principal component and forming a sliding surface at one end, and a metal carbon layer fixedly bound with the carbon layer at the other end and comprising 55 to 90 wt % of metal having brass as a principal component and a remaining portion having carbon as a principal component. By using brass as a primary metal component in the metal carbon layer, it is possible to achieve a commutator with superior resistance to sulfidation.Type: GrantFiled: June 5, 2002Date of Patent: January 6, 2004Assignees: Denso Corporation, TRIS Inc.Inventors: Kyoji Inukai, Youichi Murakami, Etsuo Kokuryu, Kenzo Kiyose, Keizo Takeuchi, Tokio Hotta, Yoichi Sakaura, Kenichi Matsumoto, Sinya Nakagawa, Makoto Nisio
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Publication number: 20030190249Abstract: Ag particles produced by chemical reduction and having a mean particle size of 5 &mgr;m are added by 0.05-3 wt % and Zn are added by 2-10 wt % to a Pb-less brush body containing graphite, Cu and a metal sulfide solid lubricant of a metal-graphite brush.Type: ApplicationFiled: March 25, 2003Publication date: October 9, 2003Applicants: TRIS Inc., DENSO CORPORATIONInventors: Takayoshi Otani, Osamu Takada, Mitsuo Ikeda, Yoichi Sakaura, Naoki Morita, Takahiro Sakamoto, Kyoji Inukai, Youichi Murakami, Yasuyuki Wakahara, Masami Niimi, Ryoichi Honbo
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Publication number: 20030127941Abstract: A metal-graphite brush comprises a brush body which is made by mixing and molding metal powder and graphite powder. 2 mg to 30 mg as amounts of phosphate ion of at least one of phosphoric acid and a phosphate compound is added to 1 g of the brush body of the metal-graphite brush.Type: ApplicationFiled: December 24, 2002Publication date: July 10, 2003Applicant: TRIS Inc.Inventors: Takayoshi Otani, Osamu Takada, Toshio Ishikawa, Mitsuo Ikeda, Yoichi Sakaura, Naoki Morita, Kyoji Inukai, Youichi Murakami, Yasuyuki Wakahara, Masami Niimi
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Publication number: 20030107294Abstract: 0.4 to 8 wt % of indium is added to a Pb-less metal-graphite brush containing graphite, copper and a metal sulfide solid lubricant.Type: ApplicationFiled: October 24, 2002Publication date: June 12, 2003Applicants: TRIS Inc, DENSO CORPORATIONInventors: Takayoshi Otani, Mitsuo Ikeda, Yoichi Sakaura, Takahiro Sakamoto, Youichi Murakami, Kyoji Inukai, Yasuyuki Wakahara, Masami Niimi
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Publication number: 20030094074Abstract: A brush body 4 of a metal-graphite brush 2 is composed of a Pb-less commutator side portion 6 which contains graphite, copper and a metal sulfide solid lubricant, and a lead side portion 8 which contains graphite, copper, the metal sulfide solid lubricant and Pb.Type: ApplicationFiled: October 24, 2002Publication date: May 22, 2003Applicant: TRIS Inc.Inventors: Takayoshi Otani, Toshio Ishikawa, Mitsuo Ikeda, Yoichi Sakaura, Naoki Morita
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Publication number: 20020180300Abstract: A sulfidation-resistant current-carrying member, such as a commutator, suitable for a direct-current motor in a fuel pump is provided. The current-carrying member for a direct-current motor in a fuel pump includes a commutator composed of a carbon layer having carbon as a principal component and forming a sliding surface at one end, and a metal carbon layer fixedly bound with the carbon layer at the other end and comprising 55 to 90 wt % of metal having brass as a principal component and a remaining portion having carbon as a principal component. By using brass as a primary metal component in the metal carbon layer, it is possible to achieve a commutator with superior resistance to sulfidation.Type: ApplicationFiled: June 5, 2002Publication date: December 5, 2002Inventors: Kyoji Inukai, Youichi Murakami, Etsuo Kokuryu, Kenzo Kiyose, Keizo Takeuchi, Tokio Hotta, Yoichi Sakaura, Kenichi Matsumoto, Shinya Nakagawa, Makoto Nisio
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Patent number: 6259183Abstract: Disclosed is a carbon commutator, comprising a plurality of metal segments each having a through-hole, a plurality of carbon segments each having a projecting portion, which contains a metal, being inserted into the through-hole to be deformed so as to join the carbon segment to the metal segment, and a commutator body on which a plurality of the metal/carbon joined segments are arranged fixedly in a manner to form a substantially circular body.Type: GrantFiled: November 10, 1999Date of Patent: July 10, 2001Assignee: TRIS Inc.Inventors: Tokio Hotta, Noboru Yoshikawa, Yoichi Sakaura