Patents by Inventor Yoji Kyoda

Yoji Kyoda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9970077
    Abstract: In an autoclave in a high pressure acid leaching process in which starting material slurry and sulfuric acid are stirred by stirring machines in each compartment in the autoclave partitioned by partition walls to proceed leaching, and slurry is transferred from a compartment on an upstream side to a compartment on a downstream side to sequentially proceed leaching, wherein starting material slurry supply tubes having the starting material slurry discharge ports and sulfuric acid supply tubes having sulfuric acid discharge ports are alternately disposed on a perimeter of stirring blades of the stirring machine provided in the compartment at an upstream end, and the starting material slurry and sulfuric acid are added to the compartment at the upstream end from the starting material slurry discharge ports and the sulfuric acid discharge ports positioned higher than an uppermost part of the stirring blades and lower than a contained liquid surface.
    Type: Grant
    Filed: April 15, 2013
    Date of Patent: May 15, 2018
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Satoshi Matsubara, Osamu Nakai, Yoji Kyoda, Takashi Sakamoto, Koichiro Maki, Masaki Kitahara, Haruo Ishikawa
  • Patent number: 9896740
    Abstract: The present invention is such that, with H1 being the height from a slurry outlet to a control liquid level, H2 being the height from the control liquid level to the top of a flash vessel, and being the diameter of the flash vessel, 0.35D?H1?0.45D, and 0.75D?H2?0.85D, and at least one liquid level sensor detects a slurry liquid surface at a control liquid level; when the liquid level sensor detects a slurry liquid surface which has risen, a slurry discharge valve installed on a slurry discharge pipe derived from the flash vessel is opened; and when the liquid level sensor detects a slurry liquid surface which has fallen, the slurry discharge valve is closed, whereby opening and closing of the valve is appropriately controlled thereby to reduce troubles with a steam discharge pipe, the slurry discharge pipe, and the slurry discharge valve.
    Type: Grant
    Filed: December 27, 2012
    Date of Patent: February 20, 2018
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Satoshi Matsubara, Osamu Nakai, Yoji Kyoda, Takashi Sakamoto
  • Patent number: 9732400
    Abstract: In an autoclave apparatus for a high-pressure acid leaching process which advances leaching by stirring heated and pressurized material slurry and sulfuric acid by stirrers in compartments in an autoclave main body of a plurality of compartments, transfers slurry from an upstream side compartment to a downstream one to advance leaching, liquid flow ports for slurry transfer that open and close by doors are provided on the partition walls, the liquid flow ports for slurry transfer are installed at positions where the heights from the lowermost portion the autoclave to the center of gravity are 0.1 to 0.3 times an autoclave diameter and distances from the center lines of the partition walls to the center of gravity are 0.05 to 0.25 times the autoclave diameter, and the liquid flow ports for slurry transfer have shapes which do not reach end portions of the partition walls.
    Type: Grant
    Filed: June 10, 2013
    Date of Patent: August 15, 2017
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Satoshi Matsubara, Osamu Nakai, Yoji Kyoda, Takashi Sakamoto, Haruo Ishikawa, Koichiro Maki
  • Patent number: 9731980
    Abstract: Provided are a treatment method for a barren solution, and a treatment device for a barren solution, with which hydrogen sulfide can be efficiently removed from the barren solution. In an aeration tank provided with a vertical-type cylindrical reaction vessel, stirring blades arranged in the reaction vessel, and an annular aeration tube having a large number of air outlets, which is arranged to a bottom part of the reaction vessel, aeration is performed by blowing gas for aeration into the reaction vessel from a large number of air outlets of the aeration tube while stirring a liquid by rotation of the stirring blades.
    Type: Grant
    Filed: November 22, 2013
    Date of Patent: August 15, 2017
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Takayuki Nakai, Satoshi Matsubara, Osamu Nakai, Yoji Kyoda
  • Patent number: 9561972
    Abstract: The present invention aims at providing a method for effluent treatment, which enables the separation and recovery of a high-density and high-concentration aluminum sediment from waste water that is discharged in the smelting of a nickel oxide ore and contains aluminum ions. In the present invention, an alkali and an iron-containing solid are added to waste water containing aluminum ions to form a slurry, and the slurry is allowed to stand to perform solid-liquid separation, whereby an aluminum sediment and an effluent is formed.
    Type: Grant
    Filed: June 17, 2013
    Date of Patent: February 7, 2017
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Yasuo Yoshii, Keisuke Shibayama, Yoji Kyoda, Yoshitomo Ozaki, Osamu Nakai, Hiroyuki Mitsui
  • Patent number: 9464341
    Abstract: A hydrostatic tower whose lower part communicates with a liquid phase space within a flash vessel, and whose upper part communicates with a gas phase space within the flash vessel is provided. A rising liquid level within the hydrostatic tower is detected by at least one maximum liquid level sensor provided at a position at the same level as a predetermined maximum liquid level within the liquid phase space. A dropping liquid level within the hydrostatic tower is detected by at least one minimum liquid level sensor provided at a position at the same level as a predetermined minimum liquid level within the liquid phase space.
    Type: Grant
    Filed: December 27, 2012
    Date of Patent: October 11, 2016
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Satoshi Matsubara, Osamu Nakai, Yoji Kyoda, Takashi Sakamoto
  • Patent number: 9410226
    Abstract: Disclosed is a method for producing an ore slurry that can suppress a rise in the viscosity of the ore slurry and consequently prevent a failure in transporting the slurry, and also to provide a metal refining method utilizing such a slurry producing method. The present invention includes: a pulverizing/classifying step of pulverizing raw material ores and classifying the resulting ores at a predetermined classifying point so that oversized ore particles are removed so as to obtain a coarse ore slurry composed of undersized ore particles; a grain size measuring step of measuring the grain size of the resulting coarse ore slurry; and an ore slurry condensing step of loading the coarse ore slurry to a solid-liquid separation device and separating and removing moisture contained in the coarse ore slurry therefrom so as to condense ore components.
    Type: Grant
    Filed: November 1, 2012
    Date of Patent: August 9, 2016
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Hiroyuki Mitsui, Keisuke Shibayama, Hirofumi Shoji, Tatsuya Higaki, Yoji Kyoda, Osamu Nakai
  • Publication number: 20150337411
    Abstract: A solid-liquid-separation processing method wherein solids in a slurry are separated and removed by applying multistage washing to the slurry, wherein the case where the number of connected thickening-apparatus stages is smaller, the clarity of obtained supernatant liquid is improved. In the solid-liquid-separation processing method wherein thickening apparatuses each equipped with agitation and sedimentation tanks having an overflow unit in a peripheral portion to discharge supernatant liquid and cylindrical feed well vertically arranged at a central portion are provided in multiple stages; multistage washing is applied to a slurry to separate solids in the slurry therefrom and obtain a solution from which the solids are removed, when a flocculant configured to flocculate the solids in the slurry is added, a flocculant predetermined proportion is added to a feed well in a first-stage thickening apparatus, and remainder of the flocculant is added to an overflow unit in a second-stage thickening apparatus.
    Type: Application
    Filed: December 10, 2013
    Publication date: November 26, 2015
    Inventors: Hiroyuki MITSUI, Osamu NAKAI, Yoji KYODA
  • Publication number: 20150329379
    Abstract: Provided are a treatment method for a barren solution, and a treatment device for a barren solution, with which hydrogen sulfide can be efficiently removed from the barren solution. In an aeration tank provided with a vertical-type cylindrical reaction vessel, stirring blades arranged in the reaction vessel, and an annular aeration tube having a large number of air outlets, which is arranged to a bottom part of the reaction vessel, aeration is performed by blowing gas for aeration into the reaction vessel from a large number of air outlets of the aeration tube while stirring a liquid by rotation of the stirring blades.
    Type: Application
    Filed: November 22, 2013
    Publication date: November 19, 2015
    Applicant: SUMITOMO METAL MINING CO., LTD.
    Inventors: Takayuki NAKAI, Satoshi MATSUBARA, Osamu NAKAI, Yoji KYODA
  • Publication number: 20150315046
    Abstract: Provided are a heavy-metal removal method and a heavy-metal removal device, which are capable of reducing the amount of a neutralizing agent to be used. In a neutralization tank provided with a vertical-type cylindrical reaction vessel 110, stirring blades 120 arranged in the reaction vessel 110, and an annular aeration tube 130 having a large number of air outlets 131 and being arranged to a bottom part of the reaction vessel 110, aeration is performed by introducing gas for oxidation from a large number of air outlets 131 of the aeration tube 130 while stirring an aqueous solution containing at least one kind of ion of a divalent ferrous ion and a divalent manganese ion as a heavy metal element by rotation of the stirring blades 120, and the aqueous solution is subjected to a neutralization treatment.
    Type: Application
    Filed: November 22, 2013
    Publication date: November 5, 2015
    Applicant: SUMITOMO METAL MINING CO., LTD.
    Inventors: Takayuki NAKAI, Satoshi MATSUBARA, Osamu NAKAI, Yoji KYODA
  • Publication number: 20150225269
    Abstract: The present invention aims at providing a method for effluent treatment, which enables the separation and recovery of a high-density and high-concentration aluminum sediment from waste water that is discharged in the smelting of a nickel oxide ore and contains aluminum ions. In the present invention, an alkali and an iron-containing solid are added to waste water containing aluminum ions to form a slurry, and the slurry is allowed to stand to perform solid-liquid separation, whereby an aluminum sediment and an effluent is formed.
    Type: Application
    Filed: June 17, 2013
    Publication date: August 13, 2015
    Inventors: Yasuo Yoshii, Keisuke Shibayama, Yoji Kyoda, Yoshitomo Ozaki, Osamu Nakai, Hiroyuki Mitsui
  • Publication number: 20150152521
    Abstract: In an autoclave apparatus for a high-pressure acid leaching process which advances leaching by stirring heated and pressurized material slurry and sulfuric acid by stirrers in compartments in an autoclave main body of a plurality of compartments, transfers slurry from an upstream side compartment to a downstream one to advance leaching, liquid flow ports for slurry transfer that open and close by doors are provided on the partition walls, the liquid flow ports for slurry transfer are installed at positions where the heights from the lowermost portion the autoclave to the center of gravity are 0.1 to 0.3 times an autoclave diameter and distances from the center lines of the partition walls to the center of gravity are 0.05 to 0.25 times the autoclave diameter, and the liquid flow ports for slurry transfer have shapes which do not reach end portions of the partition walls.
    Type: Application
    Filed: June 10, 2013
    Publication date: June 4, 2015
    Inventors: Satoshi Matsubara, Osamu Nakai, Yoji Kyoda, Takashi Sakamoto, Haruo Ishikawa, Koichiro Maki
  • Publication number: 20150145183
    Abstract: A hydrostatic tower whose lower part communicates with a liquid phase space within a flash vessel, and whose upper part communicates with a gas phase space within the flash vessel is provided. A rising liquid level within the hydrostatic tower is detected by at least one maximum liquid level sensor provided at a position at the same level as a predetermined maximum liquid level within the liquid phase space. A dropping liquid level within the hydrostatic tower is detected by at least one minimum liquid level sensor provided at a position at the same level as a predetermined minimum liquid level within the liquid phase space.
    Type: Application
    Filed: December 27, 2012
    Publication date: May 28, 2015
    Applicant: SUMITOMO METAL MINING CO., LTD.
    Inventors: Satoshi Matsubara, Osamu Nakai, Yoji Kyoda, Takashi Sakamoto
  • Publication number: 20150086450
    Abstract: In an autoclave in a high pressure acid leaching process in which starting material slurry and sulfuric acid are stirred by stirring machines in each compartment in the autoclave partitioned by partition walls to proceed leaching, and slurry is transferred from a compartment on an upstream side to a compartment on a downstream side to sequentially proceed leaching, wherein starting material slurry supply tubes having the starting material slurry discharge ports and sulfuric acid supply tubes having sulfuric acid discharge ports are alternately disposed on a perimeter of stirring blades of the stirring machine provided in the compartment at an upstream end, and the starting material slurry and sulfuric acid are added to the compartment at the upstream end from the starting material slurry discharge ports and the sulfuric acid discharge ports positioned higher than an uppermost part of the stirring blades and lower than a contained liquid surface.
    Type: Application
    Filed: April 15, 2013
    Publication date: March 26, 2015
    Inventors: Satoshi Matsubara, Osamu Nakai, Yoji Kyoda, Takashi Sakamoto, Koichiro Maki, Masaki Kitahara, Haruo Ishikawa
  • Publication number: 20150044112
    Abstract: The present invention is such that, with H1 being the height from a slurry outlet to a control liquid level, H2 being the height from the control liquid level to the top of a flash vessel, and being the diameter of the flash vessel, 0.35D?H1?0.45D, and 0.75D?H2?0.85D, and at least one liquid level sensor detects a slurry liquid surface at a control liquid level; when the liquid level sensor detects a slurry liquid surface which has risen, a slurry discharge valve installed on a slurry discharge pipe derived from the flash vessel is opened; and when the liquid level sensor detects a slurry liquid surface which has fallen, the slurry discharge valve is closed, whereby opening and closing of the valve is appropriately controlled thereby to reduce troubles with a steam discharge pipe, the slurry discharge pipe, and the slurry discharge valve.
    Type: Application
    Filed: December 27, 2012
    Publication date: February 12, 2015
    Inventors: Satoshi Matsubara, Osamu Nakai, Yoji Kyoda, Takashi Sakamoto
  • Publication number: 20140151472
    Abstract: Disclosed is a method for producing an ore slurry that can suppress a rise in the viscosity of the ore slurry and consequently prevent a failure in transporting the slurry, and also to provide a metal refining method utilizing such a slurry producing method. The present invention includes: a pulverizing/classifying step of pulverizing raw material ores and classifying the resulting ores at a predetermined classifying point so that oversized ore particles are removed so as to obtain a coarse ore slurry composed of undersized ore particles; a grain size measuring step of measuring the grain size of the resulting coarse ore slurry; and an ore slurry condensing step of loading the coarse ore slurry to a solid-liquid separation device and separating and removing moisture contained in the coarse ore slurry therefrom so as to condense ore components.
    Type: Application
    Filed: November 1, 2012
    Publication date: June 5, 2014
    Applicant: SUMITOMO METAL MINING CO., LTD
    Inventors: Hiroyuki Mitsui, Keisuke Shibayama, Hirofumi Shoji, Tatsuya Higaki, Yoji Kyoda, Osamu Nakai