Patents by Inventor Yoshiaki Kageshima

Yoshiaki Kageshima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10865500
    Abstract: A SiC epitaxial wafer having a SiC epitaxial layer formed on a SiC single crystal substrate having an offset angle of 4 degrees or less in a<11-20>direction from a (0001) plane. A trapezoidal defect included in the SiC epitaxial wafer includes an inverted trapezoidal defect in which a length of a lower base on a downstream side of a step flow is equal to or less than a length of an upper base on an upstream side of the step flow. Also disclosed is a method for manufacturing the SiC epitaxial wafer.
    Type: Grant
    Filed: February 16, 2016
    Date of Patent: December 15, 2020
    Assignee: SHOWA DENKO K.K.
    Inventors: Jun Norimatsu, Akira Miyasaka, Yoshiaki Kageshima, Koji Kamei, Daisuke Muto
  • Patent number: 10494737
    Abstract: The SiC epitaxial wafer-producing apparatus according to the invention includes a mounting plate having a concave accommodation portion, a satellite that is provided in the concave accommodation portion and has an upper surface on which a SiC substrate is placed, and a carbon member that is provided in the concave accommodation portion at a position which is lower than the SiC substrate and does not come into contact with the SiC substrate.
    Type: Grant
    Filed: October 30, 2014
    Date of Patent: December 3, 2019
    Assignee: SHOWA DENKO K.K.
    Inventors: Jun Norimatsu, Akira Miyasaka, Yoshiaki Kageshima
  • Patent number: 10176987
    Abstract: A SiC epitaxial wafer including: a SiC epitaxial layer that is formed on a SiC substrate having an off angle, wherein the surface density of triangular defects, in which a distance from a starting point to an opposite side in a horizontal direction is equal to or greater than (a thickness of the SiC epitaxial layer/tan(x))×90% and equal to or less than (the thickness of the SiC epitaxial layer/tan(x))×110%, in the SiC epitaxial layer is in the range of 0.05 pieces/cm2 to 0.5 pieces/cm2 (where x indicates the off angle).
    Type: Grant
    Filed: May 4, 2017
    Date of Patent: January 8, 2019
    Assignee: SHOWA DENKO K.K.
    Inventors: Akira Miyasaka, Yutaka Tajima, Yoshiaki Kageshima, Daisuke Muto, Kenji Momose
  • Publication number: 20180016706
    Abstract: An SiC epitaxial wafer having an SiC epitaxial layer formed on an SiC single crystal substrate having an offset angle of 4 degrees or less in a <11-20> direction from a (0001) plane. A trapezoidal defect included in the SiC epitaxial wafer includes an inverted trapezoidal defect in which a length of a lower base on a downstream side of a step flow is equal to or less than a length of an upper base on an upstream side of the step flow. Also disclosed is a method for manufacturing the SiC epitaxial wafer.
    Type: Application
    Filed: February 16, 2016
    Publication date: January 18, 2018
    Applicant: SHOWA DENKO K.K.
    Inventors: Jun NORIMATSU, Akira MIYASAKA, Yoshiaki KAGESHIMA, Koji KAMEI, Daisuke MUTO
  • Patent number: 9768047
    Abstract: A SiC epitaxial wafer manufacturing method of the present invention includes: manufacturing a SiC epitaxial wafer including a SiC epitaxial layer on a surface of a SiC single crystal wafer while supplying a raw material gas into a chamber using a SiC epitaxial wafer manufacturing apparatus; and manufacturing a subsequent SiC epitaxial wafer after measuring a surface density of triangular defects originating from a material piece of an internal member of the chamber on the SiC epitaxial layer of the previously manufactured SiC epitaxial wafer.
    Type: Grant
    Filed: September 8, 2016
    Date of Patent: September 19, 2017
    Assignee: SHOWA DENKO K.K.
    Inventors: Yoshiaki Kageshima, Daisuke Muto, Kenji Momose, Yoshihiko Miyasaka
  • Publication number: 20170233893
    Abstract: A SiC epitaxial wafer including: a SiC epitaxial layer that is formed on a SiC substrate having an off angle, wherein the surface density of triangular defects, in which a distance from a starting point to an opposite side in a horizontal direction is equal to or greater than (a thickness of the SiC epitaxial layer/tan(x))×90% and equal to or less than (the thickness of the SiC epitaxial layer/tan(x))×110%, in the SiC epitaxial layer is in the range of 0.05 pieces/cm2 to 0.5 pieces/cm2 (where x indicates the off angle).
    Type: Application
    Filed: May 4, 2017
    Publication date: August 17, 2017
    Applicant: SHOWA DENKO K.K.
    Inventors: Akira MIYASAKA, Yutaka TAJIMA, Yoshiaki KAGESHIMA, Daisuke MUTO, Kenji MOMOSE
  • Patent number: 9679767
    Abstract: Provided is a method of manufacturing a SiC epitaxial wafer including a SiC epitaxial layer on a SiC substrate using a SiC-CVD furnace which is installed in a glove box. The method includes a SiC substrate placement step of placing the SiC substrate in the SiC-CVD furnace while circulating gas in the glove box.
    Type: Grant
    Filed: June 19, 2013
    Date of Patent: June 13, 2017
    Assignee: SHOWA DENKO K.K.
    Inventors: Akira Miyasaka, Yutaka Tajima, Yoshiaki Kageshima, Daisuke Muto, Kenji Momose
  • Patent number: 9624602
    Abstract: An epitaxial wafer manufacturing device, including a shield (12), which in addition to being removably attached inside a chamber, is arranged in close proximity to the lower surface of a top plate (3). The shield has a substrate (12a) having an opening (13) in the central portion thereof that forces a gas inlet (9) to face the inside of a reaction space (K), and a thin film (12b) that covers the lower surface of the substrate. The surface of the thin film has the shape of surface irregularities corresponding to fine surface irregularities formed in the lower surface of the substrate. When the shield has undergone thermal deformation as a result of being heated by heating means (8), deposits deposited on the lower surface of the shield are inhibited from falling off by the shape of the surface irregularities.
    Type: Grant
    Filed: August 3, 2012
    Date of Patent: April 18, 2017
    Assignee: SHOWA DENKO K.K.
    Inventors: Yoshiaki Kageshima, Daisuke Muto, Kenji Momose
  • Patent number: 9607832
    Abstract: Provided is an epitaxial wafer manufacturing device (1) that deposits and grows epitaxial layers on the surfaces of wafers W while supplying a raw material gas to a chamber, wherein a shield (12), arranged in close proximity to the lower surface of a top plate (3) so as to prevent deposits from being deposited on the lower surface of the top plate (3), is removably attached inside the chamber, has an opening (13) in the central portion thereof that forces a gas inlet (9) to face the inside of a reaction space K, and has a structure in which it is concentrically divided into a plurality of ring plates (16), (17) and (18) around the opening (13).
    Type: Grant
    Filed: August 2, 2012
    Date of Patent: March 28, 2017
    Assignee: SHOWA DENKO K.K.
    Inventors: Yoshiaki Kageshima, Tomoyuki Noguchi, Daisuke Muto, Kenji Momose
  • Publication number: 20160379860
    Abstract: A SiC epitaxial wafer manufacturing method of the present invention includes: manufacturing a SiC epitaxial wafer including a SiC epitaxial layer on a surface of a SiC single crystal wafer while supplying a raw material gas into a chamber using a SiC epitaxial wafer manufacturing apparatus; and manufacturing a subsequent SiC epitaxial wafer after measuring a surface density of triangular defects originating from a material piece of an internal member of the chamber on the SiC epitaxial layer of the previously manufactured SiC epitaxial wafer.
    Type: Application
    Filed: September 8, 2016
    Publication date: December 29, 2016
    Applicant: SHOWA DENKO K.K.
    Inventors: Yoshiaki KAGESHIMA, Daisuke MUTO, Kenji MOMOSE, Yoshihiko MIYASAKA
  • Publication number: 20160312381
    Abstract: The SiC epitaxial wafer-producing apparatus according to the invention includes a mounting plate having a concave accommodation portion, a satellite that is provided in the concave accommodation portion and has an upper surface on which a SiC substrate is placed, and a carbon member that is provided in the concave accommodation portion at a position which is lower than the SiC substrate and does not come into contact with the SiC substrate.
    Type: Application
    Filed: October 30, 2014
    Publication date: October 27, 2016
    Applicant: SHOWA DENKO K.K.
    Inventors: Jun NORIMATSU, Akira MIYASAKA, Yoshiaki KAGESHIMA
  • Patent number: 9287121
    Abstract: A method of manufacturing a SiC epitaxial wafer wherein a SiC epitaxial layer is provided on a SiC single crystal substrate having an off angle. The method includes determining a ratio of basal plane dislocations (BPD) which cause stacking faults in a SiC epitaxial film of a prescribed thickness, to basal plane dislocations which are present on a growth surface of the SiC single crystal substrate, determining an upper limit of surface density of basal plane dislocations, preparing a SiC single crystal substrate which has surface density equal to or less than the above upper limit, and forming a SiC epitaxial film on the SiC single crystal substrate under the same conditions as the growth conditions of the epitaxial film used in the step of determining the ratio.
    Type: Grant
    Filed: September 4, 2012
    Date of Patent: March 15, 2016
    Assignee: SHOWA DENKO K.K.
    Inventors: Kenji Momose, Michiya Odawara, Daisuke Muto, Yoshiaki Kageshima
  • Publication number: 20150162187
    Abstract: Provided is a method of manufacturing a SiC epitaxial wafer including a SiC epitaxial layer on a SiC substrate using a SiC-CVD furnace which is installed in a glove box. The method includes a SiC substrate placement step of placing the SiC substrate in the SiC-CVD furnace while circulating gas in the glove box.
    Type: Application
    Filed: June 19, 2013
    Publication date: June 11, 2015
    Applicant: SHOWA DENKO K.K.
    Inventors: Akira Miyasaka, Yutaka Tajima, Yoshiaki Kageshima, Daisuke Muto, Kenji Momose
  • Publication number: 20140230722
    Abstract: An epitaxial wafer manufacturing device, including a shield (12), which in addition to being removably attached inside a chamber, is arranged in close proximity to the lower surface of a top plate (3). The shield has a substrate (12a) having an opening (13) in the central portion thereof that forces a gas inlet (9) to face the inside of a reaction space (K), and a thin film (12b) that covers the lower surface of the substrate. The surface of the thin film has the shape of surface irregularities corresponding to fine surface irregularities formed in the lower surface of the substrate. When the shield has undergone thermal deformation as a result of being heated by heating means (8), deposits deposited on the lower surface of the shield are inhibited from falling off by the shape of the surface irregularities.
    Type: Application
    Filed: August 3, 2012
    Publication date: August 21, 2014
    Applicant: SHOWA DENKO K.K.
    Inventors: Yoshiaki Kageshima, Daisuke Muto, Kenji Momose
  • Publication number: 20140190400
    Abstract: Provided is an epitaxial wafer manufacturing device (1) that deposits and grows epitaxial layers on the surfaces of wafers W while supplying a raw material gas to a chamber, wherein a shield (12), arranged in close proximity to the lower surface of a top plate (3) so as to prevent deposits from being deposited on the lower surface of the top plate (3), is removably attached inside the chamber, has an opening (13) in the central portion thereof that forces a gas inlet (9) to face the inside of a reaction space K, and has a structure in which it is concentrically divided into a plurality of ring plates (16), (17) and (18) around the opening (13).
    Type: Application
    Filed: August 2, 2012
    Publication date: July 10, 2014
    Applicant: SHOWA DENKO K.K.
    Inventors: Yoshiaki Kageshima, Tomoyuki Noguchi, Daisuke Muto, Kenji Momose
  • Publication number: 20140175461
    Abstract: Provided are a SiC epitaxial wafer in which the surface density of stacking faults is reduced, and a manufacturing method thereof. The method for manufacturing such a SiC epitaxial wafer comprises a step of determining a ratio of basal plane dislocations (BPD), which causes stacking faults in a SiC epitaxial film of a prescribed thickness which is formed on a SiC single crystal substrate having an off angle, to basal plane dislocations which are present on a growth surface of the SiC single crystal substrate, a step of determining an upper limit of surface density of basal plane dislocations on the growth surface of a SiC single crystal substrate used based on the above ratio, and a step of preparing a SiC single crystal substrate which has surface density equal to or less than the above upper limit, and forming a SiC epitaxial film on the SiC single crystal substrate under the same conditions as the growth conditions of the epitaxial film used in the step of determining the ratio.
    Type: Application
    Filed: September 4, 2012
    Publication date: June 26, 2014
    Applicant: SHOWA DENKO K.K.
    Inventors: Kenji Momose, Michiya Odawara, Daisuke Muto, Yoshiaki Kageshima
  • Publication number: 20140145214
    Abstract: A SiC epitaxial wafer manufacturing method of the present invention includes: manufacturing a SiC epitaxial wafer including a SiC epitaxial layer on a surface of a SiC single crystal wafer while supplying a raw material gas into a chamber using a SIC epitaxial wafer manufacturing apparatus; and manufacturing a subsequent SiC epitaxial wafer after measuring a surface density of triangular defects originating from a material piece of an internal member of the chamber on the SiC epitaxial layer of the previously manufactured SiC epitaxial wafer.
    Type: Application
    Filed: July 12, 2012
    Publication date: May 29, 2014
    Applicant: SHOWA DENKO K.K.
    Inventors: Yoshiaki Kageshima, Daisuke Muto, Kenji Momose, Yoshihiko Miyasaka