Patents by Inventor Yoshie Nakai

Yoshie Nakai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230340629
    Abstract: A molten steel refining method increases a circulating rate using an RH vacuum degassing apparatus. An immersion depth of an immersion tube into molten steel inside a vacuum tank or a circulating gas flow rate is determined such that a stirring power energy density ? for the molten steel meets the following formulae: ? = [371GT × ln{ 1 + (?LgH0/P)}]/Wv, Wv = (?·Dv2/4) × H0 × ?L/1000, H0 = hv + L - hG, hv = (P0 - P)/(?Lg) + 1 -L, 1.35 × 105 × DU/WV < ? < 2.1 × 104.
    Type: Application
    Filed: June 16, 2021
    Publication date: October 26, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Keisuke MIZOBATA, Akifumi HARADA, Yoshie NAKAI, Takeshi MURAI, Hidemitsu NEGISHI
  • Patent number: 11649514
    Abstract: Proposed is a method for removing phosphorus from a phosphorus-containing substance which is applicable in an industrial scale so as to effectively reduce phosphorus contained in the phosphorus-containing substance. In this method, the phosphorus-containing substance used as a raw material for metal smelting or metal refining is reacted with a nitrogen-containing gas at a treatment temperature T (° C.) which is lower than a melting temperature (Tm) of the substance, so that phosphorus is removed preferably in the form of phosphorus nitride (PN). In this regard, a nitrogen partial pressure and an oxygen partial pressure in the nitrogen-containing gas are preferably controlled, thereby reducing a load of dephosphorization process, for example.
    Type: Grant
    Filed: December 12, 2018
    Date of Patent: May 16, 2023
    Assignee: JFE Steel Corporation
    Inventors: Kenji Nakase, Yoshie Nakai, Naoki Kikuchi
  • Publication number: 20230142051
    Abstract: A decarburization refining method for molten steel under reduced pressure. The method includes an oxygen-blowing decarburization and a rimmed decarburization. Using operation data taken at a time when oxygen-blowing decarburization is started and a time when oxygen-blowing decarburization is ended, an amount of carbon removed while the oxygen-blowing decarburization is performed is estimated. Based on the estimated amount of carbon removed, a carbon concentration in molten steel at a time when the rimmed decarburization is started is estimated. Using the estimated value as the carbon concentration in molten steel at the time when the rimmed decarburization is started, a change over time in the carbon concentration in molten steel while the rimmed decarburization is performed is calculated. Based on the calculated change over time in the carbon concentration in molten steel while the rimmed decarburization is performed, a determination is made about a time when the rimmed decarburization is ended.
    Type: Application
    Filed: March 24, 2021
    Publication date: May 11, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Keisuke MIZOBATA, Akifumi HARADA, Yoshie NAKAI, Rei YAMADA
  • Publication number: 20230083264
    Abstract: A decarburization end point determination method includes: estimating the carbon concentration and oxygen concentration of the molten steel and carbon dioxide gas concentration of exhaust gas in the vacuum chamber by using measurement values of the carbon concentration and the oxygen concentration of the molten steel, a measurement value of internal pressure of the vacuum chamber, and a model formula; correcting a parameter included in the model formula to reduce at least one of a difference between an estimate value and a measurement value of the oxygen concentration and a difference between an estimate value and a measurement value of the carbon dioxide gas concentration of the exhaust gas; estimating the carbon concentration of the molten steel by using the model formula in which the parameter is corrected; and determining timing when an estimate value reaches a target value as the completion time point of the vacuum decarburization treatment.
    Type: Application
    Filed: February 2, 2021
    Publication date: March 16, 2023
    Applicant: JFE STEEL CORPORATION
    Inventors: Shuji KUYAMA, Tomoyoshi OGASAHARA, Yoshie NAKAI, Keisuke MIZOBATA, Tomoharu ISHIDA, Masamichi KIKUCHI
  • Patent number: 11542566
    Abstract: When performing dephosphorization treatment of hot metal by adding a refining agent as a lime source and an oxygen source (dephosphorizing agent(s) and a gaseous oxygen source into the hot metal accommodated in a hot metal holding container, the refining agent used is a refining agent having an Ig-loss value of from 4.0% by mass to 35.0% by mass and including 60% by mass or more of quicklime.
    Type: Grant
    Filed: December 15, 2017
    Date of Patent: January 3, 2023
    Assignee: JFE Steel Corporation
    Inventors: Yusuke Fujii, Yoshie Nakai, Mikihiro Mori, Takahiko Maeda, Naoki Kikuchi, Noritaka Nishiguchi
  • Publication number: 20220372591
    Abstract: A method removes phosphorus from a phosphorus-containing substance. In the method, the phosphorus-containing substance that is used as a raw material for metal smelting or refining is reacted with a nitrogen-containing gas so that phosphorus in the phosphorus-containing substance is removed through nitriding. Prior to a treatment of a nitriding removal of phosphorus from the phosphorus-containing substance, a treatment is performed in which the phosphorus-containing substance is heated to an unmolten state temperature range so as to react with a reducing agent, thereby reducing at least a part of metal oxide in the phosphorus-containing substance.
    Type: Application
    Filed: May 1, 2020
    Publication date: November 24, 2022
    Applicant: JFE STEEL CORPORATION
    Inventors: Rei YAMADA, Kenji NAKASE, Yoshie NAKAI, Naoki KIKUCHI
  • Publication number: 20210071274
    Abstract: Proposed is a method for removing phosphorus from a phosphorus-containing substance which is applicable in an industrial scale so as to effectively reduce phosphorus contained in the phosphorus-containing substance. In this method, the phosphorus-containing substance used as a raw material for metal smelting or metal refining is reacted with a nitrogen-containing gas at a treatment temperature T (° C.) which is lower than a melting temperature (Tm) of the substance, so that phosphorus is removed preferably in the form of phosphorus nitride (PN). In this regard, a nitrogen partial pressure and an oxygen partial pressure in the nitrogen-containing gas are preferably controlled, thereby reducing a load of dephosphorization process, for example.
    Type: Application
    Filed: December 12, 2018
    Publication date: March 11, 2021
    Applicant: JFE Steel Corporation
    Inventors: Kenji Nakase, Yoshie Nakai, Naoki Kikuchi
  • Publication number: 20200385830
    Abstract: When performing dephosphorization treatment of hot metal by adding a refining agent as a lime source and an oxygen source (dephosphorizing agent(s) and a gaseous oxygen source into the hot metal accommodated in a hot metal holding container, the refining agent used is a refining agent having an Ig-loss value of from 4.0% by mass to 35.0% by mass and including 60% by mass or more of quicklime.
    Type: Application
    Filed: December 15, 2017
    Publication date: December 10, 2020
    Applicant: JFE Steel Corporation
    Inventors: Yusuke Fujii, Yoshie Nakai, Mikihiro Mori, Takahiko Maeda, Naoki Kikuchi, Noritaka Nishiguchi
  • Patent number: 10745771
    Abstract: A molten steel refining method includes throwing a powder to molten steel while heating the powder with a flame formed by combustion of a hydrocarbon gas at the leading end of a top blowing lance. The lance height of the top blowing lance (the distance between the static bath surface of the molten steel and the leading end of the lance) is controlled to 1.0 to 7.0 m, and the dynamic pressure P of a jet flow ejected from the top blowing lance calculated from equation (1) below is controlled to 20.0 kPa or more and 100.0 kPa or less. P=?g× U2/2 . . . (1) wherein P is the dynamic pressure (kPa) of the jet flow at an exit of the top blowing lance, ?g the density (kg/Nm3) of the jet flow, and U the velocity (m/sec) of the jet flow at the exit of the top blowing lance.
    Type: Grant
    Filed: February 15, 2017
    Date of Patent: August 18, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Yusuke Fujii, Yoshie Nakai, Naoki Kikuchi, Naoya Shibuta, Shinichi Nagai, Takahiko Maeda, Yuji Miki
  • Publication number: 20190048431
    Abstract: A molten steel refining method includes throwing a powder to molten steel while heating the powder with a flame formed by combustion of a hydrocarbon gas at the leading end of a top blowing lance. The lance height of the top blowing lance (the distance between the static bath surface of the molten steel and the leading end of the lance) is controlled to 1.0 to 7.0 m, and the dynamic pressure P of a jet flow ejected from the top blowing lance calculated from equation (1) below is controlled to 20.0 kPa or more and 100.0 kPa or less. P=?g× U2/2 . . . (1) wherein P is the dynamic pressure (kPa) of the jet flow at an exit of the top blowing lance, ?g the density (kg/Nm3) of the jet flow, and U the velocity (m/sec) of the jet flow at the exit of the top blowing lance.
    Type: Application
    Filed: February 15, 2017
    Publication date: February 14, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Yusuke FUJII, Yoshie NAKAI, Naoki KIKUCHI, Naoya SHIBUTA, Shinichi NAGAI, Takahiko MAEDA, Yuji MIKI
  • Publication number: 20060096416
    Abstract: A refining agent containing Al, MgO and CaO as main components, wherein dolomite is a MgO source and a CaO source. When the refining agent is supplied into molten iron, Mg vapor is produced due to a reaction in the molten iron, and causes a refining reaction by the Mg vapor.
    Type: Application
    Filed: December 14, 2005
    Publication date: May 11, 2006
    Applicant: JFE Steel Corporation
    Inventors: Yoshie Nakai, Takeshi Murai, Hidetoshi Matsuno, Yoshiteru Kikuchi, Kenji Takahashi, Yoichi Nimura, Hiroshi Shimizu, Tomoo Isawa, Takeshi Kawashima, Tatsuya Okamura
  • Publication number: 20050257644
    Abstract: A refining agent contains Al, MgO, and CaO as main components, and uses dolomite as a MgO source and CaO source. When the refining agent is supplied into molten iron, it produces Mg vapor due to a reaction in the molten iron, and causes a refining reaction by the Mg vapor.
    Type: Application
    Filed: September 14, 2001
    Publication date: November 24, 2005
    Applicant: NKK CORPORATION
    Inventors: Yoshie Nakai, Takeshi Murai, Hidetoshi Matsuno, Yoshiteru Kikuchi, Kenji Takahashi, Yoichi Nimura, Hiroshi Shimizu, Tomoo Isawa, Takeshi Kawashima, Tatsuya Okamura
  • Publication number: 20050092133
    Abstract: The present invention provides a method of desulfurizing hot metal, which method utilizes desulfurization slag resulting from a KR hot metal desulfurizing treatment as a desulfurizing agent for hot metal again to reduce hot metal desulfurization costs and the amount of slag generated, thereby solving environmental problems.
    Type: Application
    Filed: December 13, 2004
    Publication date: May 5, 2005
    Applicants: NKK Corporation, Kokan Mining Co. Ltd.
    Inventors: Yoshie Nakai, Hiroshi Shimizu, Toshio Takaoka, Yoshiteru Kikuchi, Shuei Tanaka, Shinichi Wakamatsu, Atsushi Watanabe, Osamu Yamase
  • Publication number: 20030177864
    Abstract: The present invention provides a method of desulfurizing hot metal, which method utilizes desulfurization slag resulting from a KR hot metal desulfurizing treatment as a desulfurizing agent for hot metal again to reduce hot metal desulfurization costs and the amount of slag generated, thereby solving environmental problems.
    Type: Application
    Filed: December 12, 2002
    Publication date: September 25, 2003
    Inventors: Yoshie Nakai, Hiroshi Shimizu, Toshio Takaoka, Yoshiteru Kikuchi, Shuei Tanaka, Shinichi Wakamatsu, Atsushi Watanabe, Osamu Yamase