Patents by Inventor Yoshie TACHIBANA

Yoshie TACHIBANA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11911854
    Abstract: Provided is a solder alloy, a solder paste, a solder preform, and a solder joint which suppress chip cracking during cooling, improve the heat dissipation characteristics of the solder joint, and exhibit high joint strength at high temperatures. The solder alloy has an alloy composition of, by mass: Sb: 9.0 to 33.0%; Ag: more than 4.0% and less than 11.0%; and Cu: more than 2.0% and less than 6.0%, with the balance of Sn. Moreover, the solder paste, the solder preform, and the solder joint all contain said solder alloy.
    Type: Grant
    Filed: December 14, 2019
    Date of Patent: February 27, 2024
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Yoshie Tachibana, Takeshi Sakamoto
  • Patent number: 11904416
    Abstract: Provided are a solder alloy, a solder powder, a solder paste, and a solder joint having a low liquidus temperature and not too low solidus temperature. The solder alloy has an alloy composition of, by mass: Ag: 2.0 to 4.0%; Cu: 0.51 to 0.79%; and Bi: more than 4.0% and 8.0% or less, with the balance being Sn. The solder alloy has a liquidus temperature of less than 217° C.
    Type: Grant
    Filed: March 9, 2022
    Date of Patent: February 20, 2024
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Yoshie Tachibana, Tomoki Sasaki, Norikazu Sakai, Yoshihiro Yamaguchi
  • Patent number: 11858071
    Abstract: Provided are a solder alloy, a solder paste, a solder ball, a solder preform, and a solder joint, which have a melting temperature within a predetermined range, and high tensile strength and shear strength, suppress generation of voids, and have excellent mountability due to their thin oxide films. The solder alloy has an alloy composition consisting of, by mass %, Ag: 2.5 to 3.7%, Cu: 0.25 to 0.95%, Bi: 3.0 to 3.9%, and In: 0.5 to 2.3%, with the balance being Sn, and the alloy composition satisfies the following relations (1) and (2): 8.1?Ag+2Cu+Bi+In ?11.5 (1), and 1.00?(Bi+In)/Ag?1.66 (2). Ag, Cu, Bi and In in the relations (1) and (2) each represent the contents (mass %) in the alloy composition.
    Type: Grant
    Filed: October 21, 2022
    Date of Patent: January 2, 2024
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Yoshie Tachibana, Ryuki Horie
  • Publication number: 20230364721
    Abstract: A brazing paste contain a brazing material in an amount of 80% by mass or more and 95% by mass or less; and a binder in an amount of 5% by mass or more and 20% by mass or less. The brazing material contains a flux in an amount of 2% by mass or more and 5% by mass or less. The binder contains a solid solvent containing two or more hydroxyl groups and having 8 to 10 carbon atoms, and a liquid solvent. When the binder does not contain a thixotropic agent, the liquid solvent is contained in an amount of 68% by mass or more with respect to a total of the binder, and when the binder contains a thixotropic agent, the thixotropic agent is contained in an amount of 11% by mass or less with respect to a total of the binder.
    Type: Application
    Filed: April 24, 2023
    Publication date: November 16, 2023
    Inventors: Yoshie TACHIBANA, Hiroshi KAWANAGO, Takashi AKAGAWA, Satoshi MASUDA, Masaki SUGIYAMA, Yosuke KAZUMOTO, Hisaya SUGIMOTO, Hiroaki HATSUYAMA
  • Publication number: 20230364720
    Abstract: A brazing paste contain 80% by mass or more and 95% by mass or less of a brazing material; and 5% by mass or more and 20% by mass or less of a binder. The binder contains a solid solvent containing two or more hydroxyl groups and having 5 to 7 carbon atoms, and a liquid solvent.
    Type: Application
    Filed: May 3, 2023
    Publication date: November 16, 2023
    Applicants: SENJU METAL INDUSTRY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yoshie TACHIBANA, Hiroshi KAWANAGO, Takashi AKAGAWA, Satoshi MASUDA, Masaki SUGIYAMA, Yosuke KAZUMOTO, Hisaya SUGIMOTO, Hiroaki HATSUYAMA
  • Patent number: 11772204
    Abstract: Provided is a preform solder including a first metal containing Sn and a second metal formed of an alloy containing Ni and Fe. Alternatively, provided is a preform solder (1) having a metal structure including a first phase (10) that is a continuous phase and a second phase (20) dispersed in the first phase (10), the first phase (10) contains Sn, the second phase (20) is formed of an alloy containing Ni and Fe, and a grain boundary (15) of a metal is present in the first phase (10).
    Type: Grant
    Filed: March 6, 2023
    Date of Patent: October 3, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Shunsuke Koga, Tomoki Sasaki, Yoshie Tachibana, Shunsaku Yoshikawa
  • Publication number: 20230201976
    Abstract: Provided is a preform solder including a first metal containing Sn and a second metal formed of an alloy containing Ni and Fe. Alternatively, provided is a preform solder (1) having a metal structure including a first phase (10) that is a continuous phase and a second phase (20) dispersed in the first phase (10), the first phase (10) contains Sn, the second phase (20) is formed of an alloy containing Ni and Fe, and a grain boundary (15) of a metal is present in the first phase (10).
    Type: Application
    Filed: March 6, 2023
    Publication date: June 29, 2023
    Inventors: Shunsuke KOGA, Tomoki SASAKI, Yoshie TACHIBANA, Shunsaku YOSHIKAWA
  • Publication number: 20230127584
    Abstract: Provided are a solder alloy, a solder paste, a solder ball, a solder preform, and a solder joint, which have a melting temperature within a predetermined range, and high tensile strength and shear strength, suppress generation of voids, and have excellent mountability due to their thin oxide films. The solder alloy has an alloy composition consisting of, by mass %, Ag: 2.5 to 3.7%, Cu: 0.25 to 0.95%, Bi: 3.0 to 3.9%, and In: 0.5 to 2.3%, with the balance being Sn, and the alloy composition satisfies the following relations (1) and (2): 8.1?Ag+2Cu+Bi+In ?11.5 (1), and 1.00?(Bi+In)/Ag?1.66 (2). Ag, Cu, Bi and In in the relations (1) and (2) each represent the contents (mass %) in the alloy composition.
    Type: Application
    Filed: October 21, 2022
    Publication date: April 27, 2023
    Inventors: Yoshie Tachibana, Ryuki Horie
  • Patent number: 11628520
    Abstract: Provided is a preform solder including a first metal containing Sn and a second metal formed of an alloy containing Ni and Fe. Alternatively, provided is a preform solder (1) having a metal structure including a first phase (10) that is a continuous phase and a second phase (20) dispersed in the first phase (10), the first phase (10) contains Sn, the second phase (20) is formed of an alloy containing Ni and Fe, and a grain boundary (15) of a metal is present in the first phase (10).
    Type: Grant
    Filed: March 29, 2022
    Date of Patent: April 18, 2023
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Shunsuke Koga, Tomoki Sasaki, Yoshie Tachibana, Shunsaku Yoshikawa
  • Publication number: 20220324062
    Abstract: Provided is a preform solder including a first metal containing Sn and a second metal formed of an alloy containing Ni and Fe. Alternatively, provided is a preform solder (1) having a metal structure including a first phase (10) that is a continuous phase and a second phase (20) dispersed in the first phase (10), the first phase (10) contains Sn, the second phase (20) is formed of an alloy containing Ni and Fe, and a grain boundary (15) of a metal is present in the first phase (10).
    Type: Application
    Filed: March 29, 2022
    Publication date: October 13, 2022
    Inventors: Shunsuke KOGA, Tomoki SASAKI, Yoshie TACHIBANA, Shunsaku YOSHIKAWA
  • Publication number: 20220288725
    Abstract: Provided are a solder alloy, a solder powder, a solder paste, and a solder joint having a low liquidus temperature and not too low solidus temperature. The solder alloy has an alloy composition of, by mass: Ag: 2.0 to 4.0%; Cu: 0.51 to 0.79%; and Bi: more than 4.0% and 8.0% or less, with the balance being Sn. The solder alloy has a liquidus temperature of less than 217° C.
    Type: Application
    Filed: March 9, 2022
    Publication date: September 15, 2022
    Inventors: Yoshie Tachibana, Tomoki Sasaki, Norikazu Sakai, Yoshihiro Yamaguchi
  • Patent number: 11278955
    Abstract: An object of the present invention is to provide an electrically conductive paste having excellent bonding strength when bonded to an electronic substrate and the like, a laminated body, and a method for bonding a Cu substrate or Cu electrode to an electrical conductor. An electrically conductive paste comprising: a flake-like silver powder A having a particle size in the range of 1 ?m or more and 15 ?m or less and having a median diameter D50 of 2 ?m or more and 5 ?m or less; a silver powder B having a particle size in the range of 25 ?m or more and 100 ?m or less and having a median diameter D50 of 30 ?m or more and 40 ?m or less; a silver powder C having a particle size in the range of 10 nm or more and 190 nm or less and having a median diameter D50 of 50 nm or more and 150 nm or less; and a solvent, wherein the content of the silver powder C is more than 5.0 parts by mass and less than 90.
    Type: Grant
    Filed: September 30, 2020
    Date of Patent: March 22, 2022
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Jinting Jiu, Yoshie Tachibana
  • Publication number: 20220040758
    Abstract: An object of the present invention is to provide an electrically conductive paste having excellent bonding strength when bonded to an electronic substrate and the like, a laminated body, and a method for bonding a Cu substrate or Cu electrode to an electrical conductor. An electrically conductive paste comprising: a flake-like silver powder A having a particle size in the range of 1 ?m or more and 15 ?m or less and having a median diameter D50 of 2 ?m or more and 5 ?m or less; a silver powder B having a particle size in the range of 25 ?m or more and 100 ?m or less and having a median diameter D50 of 30 ?m or more and 40 ?m or less; a silver powder C having a particle size in the range of 10 nm or more and 190 nm or less and having a median diameter D50 of 50 nm or more and 150 nm or less; and a solvent, wherein the content of the silver powder C is more than 5.0 parts by mass and less than 90.
    Type: Application
    Filed: September 30, 2020
    Publication date: February 10, 2022
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Jinting JIU, Yoshie TACHIBANA
  • Publication number: 20220040801
    Abstract: Provided is a solder alloy, a solder paste, a solder preform, and a solder joint which suppress chip cracking during cooling, improve the heat dissipation characteristics of the solder joint, and exhibit high joint strength at high temperatures. The solder alloy has an alloy composition of, by mass: Sb: 9.0 to 33.0%; Ag: more than 4.0% and less than 11.0%; and Cu: more than 2.0% and less than 6.0%, with the balance of Sn. Moreover, the solder paste, the solder preform, and the solder joint all contain said solder alloy.
    Type: Application
    Filed: December 14, 2019
    Publication date: February 10, 2022
    Inventors: Yoshie Tachibana, Takeshi Sakamoto
  • Patent number: 10968932
    Abstract: A solder joint in which an electronic component with a back metal is bonded to a substrate by a solder alloy. The solder alloy includes: a solder alloy layer having an alloy composition consisting of, in mass %: Ag: 2 to 4%, Cu: 0.6 to 2%, Sb: 9.0 to 12%, Ni: 0.005 to 1%, optionally Co: 0.2% or less and Fe: 0.1% or less, with the balance being Sn; an Sn—Sb intermetallic compound phase; a back metal-side intermetallic compound layer formed at an interface between the back metal and the solder alloy; and a substrate-side intermetallic compound layer formed at an interface between the substrate and the solder alloy. The solder alloy layer exists at least one of between the Sn—Sb intermetallic compound phase and the back metal-side intermetallic compound layer, and between the Sn—Sb intermetallic compound phase and the substrate-side intermetallic compound layer.
    Type: Grant
    Filed: October 30, 2018
    Date of Patent: April 6, 2021
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Minoru Ueshima, Yoshie Tachibana
  • Patent number: 10967464
    Abstract: A solder alloy having an alloy composition consisting of, in mass %, Ag: 1% to 4%, Cu: 0.5% to 0.8%, Bi: more than 4.8% and 5.5% or less. Sb: more than 1.5% and 5.5% or less, Ni: 0.01% or more and less than 0.1%, Co: more than 0.001% and 0.1% or less, the balance being Sn. The alloy composition satisfies the following three relationships: 0.020%?Ni+Co?0.105%; 9.1%?Sb+Bi?10.4%; and 4.05×10?3?(Ni+Co)/(Bi+Sb)?1.00×10?2, where Ni, Co, Bi, and Sb each represent a content (mass %) thereof in the solder alloy.
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: April 6, 2021
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Naoko Izumita, Shunsaku Yoshikawa, Yoshie Tachibana
  • Publication number: 20200398382
    Abstract: The present invention provides a solder paste that suppresses generation of voids and has excellent reliability. A solder paste contains Sn-based powder, SnSb-based alloy powder with Sn and 10 mass % or more of Sb, and flux, wherein a liquidus temperature of the SnSb-based alloy powder is higher than a liquidus temperature of the Sn-based powder, and a content ratio of the Sn-based powder and the SnSb-based alloy powder is 75:25 to 95:5. Preferably, the content ratio of the Sn-based powder to the SnSb-based alloy powder is 80:20 to 90:10.
    Type: Application
    Filed: April 9, 2019
    Publication date: December 24, 2020
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Takeshi SAKAMOTO, Yoshie TACHIBANA, Shunsuke KOGA
  • Publication number: 20200284282
    Abstract: A solder joint in which an electronic component with a back metal is bonded to a substrate by a solder alloy. The solder alloy includes: a solder alloy layer having an alloy composition consisting of, in mass %: Ag: 2 to 4%, Cu: 0.6 to 2%, Sb: 9.0 to 12%, Ni: 0.005 to 1%, optionally Co: 0.2% or less and Fe: 0.1% or less, with the balance being Sn; an Sn—Sb intermetallic compound phase; a back metal-side intermetallic compound layer formed at an interface between the back metal and the solder alloy; and a substrate-side intermetallic compound layer formed at an interface between the substrate and the solder alloy. The solder alloy layer exists at least one of between the Sn—Sb intermetallic compound phase and the back metal-side intermetallic compound layer, and between the Sn—Sb intermetallic compound phase and the substrate-side intermetallic compound layer.
    Type: Application
    Filed: October 30, 2018
    Publication date: September 10, 2020
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Minoru UESHIMA, Yoshie TACHIBANA
  • Patent number: 10658107
    Abstract: In a method of manufacturing a permanent magnet having a curved surface, a permeating material including metal particles and a flux is applied to the curved surface of a magnet. The magnet to which the permeating material is applied is then positioned within a furnace and the furnace is placed in a vacuum or filled with inert gas to volatilize a solvent and the like of the flux contained in the permeating material. The furnace is set to be a temperature within a range of 300 through 500 degrees C. to heat the permeating material. This enables the flux to be carbonized to form reticulated carbon. The furnace is then set to be a temperature within a range of 500 through 800 degrees C. to melt the metal particles in the permeating material, thereby permeating the melted metal particles into the magnet through the reticulated carbon uniformly.
    Type: Grant
    Filed: October 11, 2017
    Date of Patent: May 19, 2020
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Daisuke Sakuma, Kazuaki Haga, Takaaki Takahashi, Minoru Ueshima, Takashi Akagawa, Yoshie Tachibana
  • Publication number: 20200114475
    Abstract: A solder alloy having an alloy composition consisting of, in mass %, Ag: 1% to 4%, Cu: 0.5% to 0.8%, Bi: more than 4.8% and 5.5% or less. Sb: more than 1.5% and 5.5% or less, Ni: 0.01% or more and less than 0.1%, Co: more than 0.001% and 0.1% or less, the balance being Sn. The alloy composition satisfies the following three relationships: 0.020%?Ni+Co?0.105%; 9.1%?Sb+Bi?10.4%; and 4.05×10?3?(Ni+Co)/(Bi+Sb)?1.00×10?2, where Ni, Co, Bi, and Sb each represent a content (mass %) thereof in the solder alloy.
    Type: Application
    Filed: March 30, 2018
    Publication date: April 16, 2020
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Naoko IZUMITA, Shunsaku YOSHIKAWA, Yoshie TACHIBANA