Patents by Inventor Yoshihide Senzaki

Yoshihide Senzaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9269574
    Abstract: Described are methods for atomic layer deposition of films comprising mixed metal oxides using metal amidinate precursors. The mixed metal oxide films may comprise a lanthanide and a transition metal such as hafnium, zirconium or titanium. Such mixed metal oxide films may be used as dielectric layers in capacitors, transistors, dynamic random access memory cells, resistive random access memory cells, flash memory cells and display panels.
    Type: Grant
    Filed: April 24, 2013
    Date of Patent: February 23, 2016
    Assignee: Applied Materials, Inc.
    Inventors: Steven Hung, Atif Noori, David Thompson, Yoshihide Senzaki
  • Patent number: 9011973
    Abstract: Methods of depositing an oxygen deficient metal film by chemical reaction of at least one precursor having a predetermined oxygen deficiency on a substrate. An exemplary method includes, during a metal oxide deposition cycle, exposing the substrate to a metal reactant gas comprising a metal and an oxygen reactant gas comprising oxygen to form a layer containing a metal oxide on the substrate. During an oxygen deficient deposition cycle, exposing the substrate to a metal reactant gas comprising a metal and an additional reactant gas excluding oxygen to form a second layer at least one of a metal nitride and a mixed metal on the substrate during a second cycle, the second layer being oxygen deficient relative to the layer containing the metal oxide; and repeating the metal oxide deposition cycle and the oxygen deficient deposition cycle to form the oxygen deficient film having the predetermined oxygen deficiency.
    Type: Grant
    Filed: July 3, 2013
    Date of Patent: April 21, 2015
    Assignee: Applied Materials, Inc.
    Inventors: Schubert Chu, Er-Xuan Ping, Yoshihide Senzaki
  • Publication number: 20130288427
    Abstract: Described are methods for atomic layer deposition of films comprising mixed metal oxides using metal amidinate precursors. The mixed metal oxide films may comprise a lanthanide and a transition metal such as hafnium, zirconium or titanium. Such mixed metal oxide films may be used as dielectric layers in capacitors, transistors, dynamic random access memory cells, resistive random access memory cells, flash memory cells and display panels.
    Type: Application
    Filed: April 24, 2013
    Publication date: October 31, 2013
    Inventors: Steven Hung, Atif Noori, David Thompson, Yoshihide Senzaki
  • Patent number: 7470470
    Abstract: The present invention provides systems and methods for mixing precursors such that a mixture of precursors are present together in a chamber during a single pulse step in an atomic layer deposition (ALD) process to form a multi-component film. The precursors are comprised of at least one different chemical component, and such different components will form a mono-layer to produce a multi-component film. In a further aspect of the present invention, a dielectric film having a composition gradient is provided.
    Type: Grant
    Filed: April 21, 2004
    Date of Patent: December 30, 2008
    Assignee: Aviza Technology, Inc.
    Inventors: Yoshihide Senzaki, Seung Gyun Park
  • Publication number: 20080128772
    Abstract: The invention describes an in-situ method of fabricating a metal insulator metal (MIM) capacitor and products formed by the same. The method utilizes atomic layer deposition (ALD) or metal-organic chemical vapor deposition (MOCVD). In the method, a metal precursor is sequentially reacted with a nitrogen source, oxidant, and then a nitrogen source again. Reaction with the nitrogen source generates the outermost conductive metal nitride (MN) layers (121). Reaction with the oxidant generates an inner dielectric metal oxide (MOx) layer (110). Alternatively, or in addition, the metal precursor can be reacted with a mixture of oxidant and nitrogen source to generate inner dielectric layer(s) (231, 232, 310) of metal oxynitride (MOxNy). Because the same metal is used throughout the capacitor, the layers in the MIM capacitor exhibits excellent compatibility and stability.
    Type: Application
    Filed: January 4, 2008
    Publication date: June 5, 2008
    Inventor: Yoshihide Senzaki
  • Patent number: 7335569
    Abstract: The invention describes an in-situ method of fabricating a metal insulator metal (MIM) capacitor and products formed by the same. The method utilizes atomic layer deposition (ALD) or metal-organic chemical vapor deposition (MOCVD). In the method, a metal precursor is sequentially reacted with a nitrogen source, oxidant, and then a nitrogen source again. Reaction with the nitrogen source generates the outermost conductive metal nitride (MN) layers (121). Reaction with the oxidant generates an inner dielectric metal oxide (MOx) layer (110). Alternatively, or in addition, the metal precursor can be reacted with a mixture of oxidant and nitrogen source to generate inner dielectric layer(s) (231, 232, 310) of metal oxynitride (MOxNy). Because the same metal is used throughout the capacitor, the layers in the MIM capacitor exhibits excellent compatibility and stability.
    Type: Grant
    Filed: July 18, 2003
    Date of Patent: February 26, 2008
    Assignee: Aviza Technology, Inc.
    Inventor: Yoshihide Senzaki
  • Patent number: 7205247
    Abstract: A method of depositing a hafnium-based dielectric film is provided. The method comprises atomic layer deposition using ozone and one or more reactants comprising a hafnium precursor. A semiconductor device is also provided. The device comprises a substrate, a hafnium-based dielectric layer formed atop the substrate, and an interfacial layer formed between the substrate and the hafnium-based dielectric layer, wherein the interfacial layer comprises silicon dioxide and has a crystalline structure.
    Type: Grant
    Filed: September 29, 2004
    Date of Patent: April 17, 2007
    Assignee: Aviza Technology, Inc.
    Inventors: Sang-In Lee, Jon S. Owyang, Yoshihide Senzaki, Aubrey L. Helms, Jr., Karem Kapkin
  • Publication number: 20060258078
    Abstract: The present invention relates to the atomic layer deposition (“ALD”) of high k dielectric layers of metal oxides containing Group 4 metals, including hafnium oxide, zirconium oxide, and titanium oxide. More particularly, the present invention relates to the ALD formation of Group 4 metal oxide films using an metal alkyl amide as a metal organic precursor and ozone as a co-reactant.
    Type: Application
    Filed: August 18, 2003
    Publication date: November 16, 2006
    Inventors: Sang-In Lee, Yoshihide Senzaki, Sang-Kyoo Lee
  • Publication number: 20060228888
    Abstract: The present invention relates to the atomic layer deposition (“ALD”) of high k dielectric layers of metal silicates, including hafnium silicate. More particularly, the present invention relates to the ALD formation of metal silicates using metal organic precursors, silicon organic precursors and ozone. Preferably, the metal organic precursor is a metal alkyl amide and the silicon organic precursor is a silicon alkyl amide.
    Type: Application
    Filed: August 18, 2003
    Publication date: October 12, 2006
    Inventors: Sang-In Lee, Yoshihide Senzaki, Sang-Kyoo Lee
  • Publication number: 20060178019
    Abstract: The present invention relates to low temperature (i.e., less than about 450° C.) chemical vapor deposition (CVD) and low temperature atomic layer deposition (ALD) processes for forming silicon oxide and/or silicon oxynitride derived from silicon organic precursors and ozone. The processes of the invention provide good step coverage. The invention can be utilized to deposit both high-k and low-k dielectrics.
    Type: Application
    Filed: August 18, 2003
    Publication date: August 10, 2006
    Applicant: AVIZA TECHNOLOGY, INC.
    Inventors: Yoshihide Senzaki, Sang-In Lee, Sang-Kyoo Lee
  • Publication number: 20060151852
    Abstract: The invention describes an in-situ method of fabricating a metal insulator metal (MIM) capacitor and products formed by the same. The method utilizes atomic layer deposition (ALD) or metal-organic chemical vapor deposition (MOCVD). In the method, a metal precursor is sequentially reacted with a nitrogen source, oxidant, and then a nitrogen source again. Reaction with the nitrogen source generates the outermost conductive metal nitride (MN) layers (121). Reaction with the oxidant generates an inner dielectric metal oxide (MOx) layer (110). Alternatively, or in addition, the metal precursor can be reacted with a mixture of oxidant and nitrogen source to generate inner dielectric layer(s) (231, 232, 310) of metal oxynitride (MOxNy). Because the same metal is used throughout the capacitor, the layers in the MIM capacitor exhibits excellent compatibility and stability.
    Type: Application
    Filed: July 18, 2003
    Publication date: July 13, 2006
    Inventor: Yoshihide Senzaki
  • Publication number: 20060110930
    Abstract: The present invention provides methods and systems for atomic layer deposition (ALD). In some embodiments a system is provided comprising: at least one direct liquid injection system configured to inject one or more deposition precursors into one or more vaporization chambers, at least one bubble system configured to vaporize one or more deposition precursors; and a process chamber coupled to said direct liquid injection system and said bubblers system, said process chamber being configured to receive the deposition precursors from said direct liquid injection and bubbler systems and being adapted to carry out an ALD process. In an alternative embodiment, the system is comprised of two separate bubbler systems. In another alternative embodiment, the system is comprised of two separate direct liquid injection systems.
    Type: Application
    Filed: August 16, 2005
    Publication date: May 25, 2006
    Inventor: Yoshihide Senzaki
  • Publication number: 20060051506
    Abstract: A method of making high-k dielectrics is provided. The method comprises providing a substrate having a high-k dielectric layer deposited thereon in a process chamber and introducing a nitrogen containing gas into the process chamber to incorporate nitrogen into the high-k dielectric layer. In one embodiment, the nitrogen containing gas is a nitrogen plasma gas from a source disposed outside the process chamber. The nitrogen plasma gas is introduced into the process chamber at a flow rate from 0 to about 5000 sccm over a time period of about 20 to 1800 seconds. In another embodiment, the process chamber is maintained at a pressure of about 1 to 100 Torr, and at a wafer temperature in the range of about 200° C.-700° C. The high-k dielectric film pre-deposited on the substrate can be formed by atomic layer deposition, chemical vapor deposition (CVD), physical vapor deposition (PVD), jet vapor deposition (JVD), aerosol pyrolysis, and spin-coating.
    Type: Application
    Filed: December 1, 2004
    Publication date: March 9, 2006
    Inventors: Yoshihide Senzaki, Craig Bercaw, Robert Chatham, Randall Higuchi, Eugene Lopata
  • Publication number: 20060013955
    Abstract: The present invention relates generally to methods for depositing ruthenium and/or ruthenium oxide films in the formation of semiconductor devices. More specifically, the present invention provides methods for deposition of ruthenium containing metal and metal-oxygen based films on the surface of a substrate.
    Type: Application
    Filed: July 11, 2005
    Publication date: January 19, 2006
    Inventor: Yoshihide Senzaki
  • Publication number: 20050255243
    Abstract: The present invention provides systems and methods for mixing precursors such that a mixture of precursors are present together in a chamber during a single pulse step in an atomic layer deposition (ALD) process to form a multi-component film. The precursors are comprised of at least one different chemical component, and such different components will form a mono-layer to produce a multi-component film. In a further aspect of the present invention, a dielectric film having a composition gradient is provided.
    Type: Application
    Filed: June 24, 2005
    Publication date: November 17, 2005
    Inventor: Yoshihide Senzaki
  • Publication number: 20050239297
    Abstract: In general, the present invention provides a method of depositing high-k dielectric films or layers, such as but not limited to high-k gate dielectric films. In one embodiment, atomic layer deposition (ALD) cycles are carried out where ozone is selectively conveyed to a chamber in separate cycles to form a metal oxide layer on the surface of a substrate where the metal oxide layer has an interfacial oxide layer of minimal thickness.
    Type: Application
    Filed: September 30, 2004
    Publication date: October 27, 2005
    Inventors: Yoshihide Senzaki, Sang-In Lee, Sattar Al-Lami
  • Publication number: 20050235905
    Abstract: A method of depositing a hafnium-based dielectric film is provided. The method comprises atomic layer deposition using ozone and one or more reactants comprising a hafnium precursor. A semiconductor device is also provided. The device comprises a substrate, a hafnium-based dielectric layer formed atop the substrate, and an interfacial layer formed between the substrate and the hafnium-based dielectric layer, wherein the interfacial layer comprises silicon dioxide and has a crystalline structure.
    Type: Application
    Filed: September 29, 2004
    Publication date: October 27, 2005
    Inventors: Yoshihide Senzaki, Sang-In Lee, Sattar Al-Lami
  • Publication number: 20050233156
    Abstract: The present invention provides systems and methods for mixing precursors such that a mixture of precursors are present together in a chamber during a single pulse step in an atomic layer deposition (ALD) process to form a multi-component film. The precursors are comprised of at least one different chemical component, and such different components will form a mono-layer to produce a multi-component film. In a further aspect of the present invention, a dielectric film having a composition gradient is provided.
    Type: Application
    Filed: June 24, 2005
    Publication date: October 20, 2005
    Inventors: Yoshihide Senzaki, Seung Park
  • Publication number: 20050227017
    Abstract: A novel class of volatile liquid precursors based on amino substituted disilane compounds is used to form silicon nitride dielectric materials on the surface of substrates. This class of precursors overcomes the issues of high deposition temperatures and the formation of undesirable by-products that are inherent in the present art. In another aspect, methods of depositing silicon nitride films on substrates are provided.
    Type: Application
    Filed: October 28, 2004
    Publication date: October 13, 2005
    Inventors: Yoshihide Senzaki, Aubrey Helms
  • Patent number: 6933011
    Abstract: A method of forming copper films at low temperatures is provided. The method comprises two steps of forming a copper oxide layer from a non-fluorine containing copper precursor on a substrate and reducing the copper oxide layer to form a copper layer on the substrate. The formation of copper oxide is carried out by atomic layer deposition using a non-fluorine containing copper precursor and an oxygen containing gas at a low temperature. Copper alkoxides, copper ?-diketonates and copper dialkylamides are preferred copper precursors. The reduction of copper oxide layer formed is carried out using a hydrogen containing gas at a low temperature.
    Type: Grant
    Filed: October 15, 2003
    Date of Patent: August 23, 2005
    Assignee: Aviza Technology, Inc.
    Inventor: Yoshihide Senzaki