Patents by Inventor Yoshihiko Koyanagi

Yoshihiko Koyanagi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240150881
    Abstract: The present invention relates to a ferritic free-cutting stainless steel material having a component composition contains: in terms of mass %, 10.0%?Cr?25.0%, 0.2%?Mn?2.0%, 0.30%?Al?2.50%, 0.02%?Si?0.60%, and 0.10%?S?0.45%, and further two or more selected from the group consisting of: 0.03%?Pb?0.40%, 0.03%?Bi?0.40%, and 0.01%?Te?0.10%, with a balance being Fe and unavoidable impurities. The component composition satisfies: 900([C]+[N])+170[Si]+12[Cr]+30[Mo]+10[Al]?300, and ([Cr]+[Mo]+1.5[Si]+4[Al])/([Ni]+0.5[Mn]+30[C]+30[N])?7. The ferritic free-cutting stainless steel material contains sulfides having a circle equivalent diameter of 1.5 ?m or more, and the sulfides have an average circle equivalent diameter of 3.0 to 15.0 ?m, an average aspect ratio of 2.5 or less, and an area ratio of 0.5 to 2.0%, and the maximum value of Vickers hardness of 170 HV or less.
    Type: Application
    Filed: October 26, 2023
    Publication date: May 9, 2024
    Inventors: Chihiro FURUSHO, Yoshihiko KOYANAGI
  • Publication number: 20240141459
    Abstract: A Ni-based alloy consisting of, in terms of mass %: 0.10%<C?0.30%; Si?0.50%; Mn?0.50%; P?0.030%; S?0.010%; Cu?3.00%; 30.0%?Cr?39.0%; Mo?3.00%; Fe?3.00%; 2.00%?Al?5.00%; O?0.0100%; N?0.050%; Nb?0.50%; V?0.50%; Ti?0.50%; Ta?0.50%; W?0.50%; and at least one selected from the group consisting of 0.0010%?B?0.0100%, 0.0010%?Mg?0.0100%, and 0.0010%?Ca?0.0100%, with the balance being Ni and unavoidable impurities, in which the alloy comprises an austenite phase having an average grain diameter of 50.0 ?m or less, a M23C6-type carbide having an average circle equivalent particle diameter of 1.0 ?m or more, and a massive ?-Cr phase having an average circle equivalent particle diameter of 10.0 ?m or less.
    Type: Application
    Filed: October 26, 2023
    Publication date: May 2, 2024
    Inventors: Chihiro FURUSHO, Yoshihiko KOYANAGI, Indranil ROY
  • Publication number: 20230366072
    Abstract: The present invention relates to a non-magnetic austenitic stainless steel material having a component composition containing, in terms of mass percent, C: <0.10%, Si: <0.3%, Mn: more than 4.5% to less than 10.0%, P: <0.05%, S: <0.0020%, Ni: 9.0% to 15.0%, Cr: 17.0% to 25.0%, Mo: 3.0% to 7.0%, and N: 0.3% to 0.6%, with the balance being Fe and unavoidable impurities; satisfying (40[N]+1.2[Cr]+0.07exp(0.3[Ni]+0.3[Cu]))×1.5[Mo]{circumflex over (?)}(?0.18)?60, in which [M] represents a content of an element M in terms of mass %; having an austenite single phase structure; having a critical pitting temperature of 50° C. or higher; and having a 0.2% proof stress of 970 MPa or more.
    Type: Application
    Filed: May 3, 2023
    Publication date: November 16, 2023
    Inventors: Chihiro FURUSHO, Yoshihiko KOYANAGI
  • Patent number: 11732331
    Abstract: The present invention relates to an Ni-based alloy which is excellent in terms of wear resistance and high-temperature corrosion resistance and which includes 0.3?C?1.0 mass %, 36.0?Cr?50.0 mass %, and 3.0?Al?7.0 mass %, with the balance being Ni and unavoidable impurities, and relates to an Ni-based alloy product made of the Ni-based alloy according to the present invention, and methods for producing the Ni-based alloy product.
    Type: Grant
    Filed: May 25, 2021
    Date of Patent: August 22, 2023
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Kenji Sugiyama, Masashi Nagaya, Yusuke Kusafuka, Yoshihiko Koyanagi, Hiroyuki Takabayashi
  • Publication number: 20230257859
    Abstract: An alloy for an Fe—Co-based soft-magnetic member, includes an alloy composition including, in terms of mass %, from 5.00% to 25.00% of Co, from 0.10% to 2.00% of Si, and from 0.10% to 2.00% of Al, provided that a total content of Si and Al is from 1.00% to 3.00%, with the balance being Fe and unavoidable impurities.
    Type: Application
    Filed: March 19, 2021
    Publication date: August 17, 2023
    Inventors: Takamasa SATO, Yusuke KUSAFUKA, Chihiro FURUSHO, Yoshihiko KOYANAGI
  • Patent number: 11193195
    Abstract: A component for a hot-dip metal plating bath includes a base material and a thermal spray coating disposed to cover a surface of the base material. The base material includes ferritic stainless steel that contains: C: 0.10% to 0.50% by mass; Si: 0.01% to 4.00% by mass; Mn: 0.10% by mass to 3.00% by mass; Cr: 15.0% to 30.0% by mass; a total of Nb, V, Ti, and Ta: 0.9% by mass to 5.0% by mass; and a balance of Fe and unavoidable impurities. The ferritic stainless steel includes a microstructure that includes a ferrite phase as a main phase and a crystallized carbide, an area fraction of a Nb carbide, a Ti carbide, a V carbide, a Ta carbide, and a composite carbide thereof to the crystallized carbide of 30% or more. The hot-dip metal plating bath contains 50% by mass or more of Al.
    Type: Grant
    Filed: May 17, 2018
    Date of Patent: December 7, 2021
    Assignees: TOCALO CO., LTD., DAIDO STEEL CO., LTD., DAIDO CASTINGS CO., LTD.
    Inventors: Junichi Takeuchi, Masaya Nagai, Shinichi Kubo, Masashi Nagaya, Yoshinori Sumi, Yoshihiko Koyanagi, Hiroyuki Takabayashi, Yasuhiro Takenaka
  • Publication number: 20210371958
    Abstract: The present invention relates to an Ni-based alloy which is excellent in terms of wear resistance and high-temperature corrosion resistance and which includes 0.3?C?1.0 mass %, 36.0?Cr?50.0 mass %, and 3.0?Al?7.0 mass %, with the balance being Ni and unavoidable impurities, and relates to an Ni-based alloy product made of the Ni-based alloy according to the present invention, and methods for producing the Ni-based alloy product.
    Type: Application
    Filed: May 25, 2021
    Publication date: December 2, 2021
    Inventors: Kenji SUGIYAMA, Masashi Nagaya, Yusuke Kusafuka, Yoshihiko Koyanagi, Hiroyuki Takabayashi
  • Publication number: 20210238718
    Abstract: The present invention relates to a precipitation-hardening martensitic stainless steel, containing: 0<C<0.10 mass %, 0<Si?0.20 mass %, 0<Mn?1.00 mass %, 8.0 mass %?Ni?15.0 mass %, 8.0 mass %?Cr?14.0 mass %, 0.4 mass %?Nb?2.50 mass %, and the balance being Fe and inevitable impurities.
    Type: Application
    Filed: January 25, 2021
    Publication date: August 5, 2021
    Inventors: Nobuyuki TAKAHASHI, Akihiko OKAMOTO, Chihiro FURUSHO, Hiroyuki TAKABAYASHI, Yoshihiko KOYANAGI
  • Patent number: 10689723
    Abstract: The present invention relates to a ferritic stainless steel according to the present invention, containing, in mass %: 0.001%?C?0.020%, 0.05%?Si?0.50%, 0.1%?Mn?1.0%, 15.0%?Cr?25.0%, Mo<0.50%, 0.50%?W?5.00%, and 0.01%?Nb?0.50%, with a balance being Fe and unavoidable impurities, having a content (coarse Laves phase ratio) of coarse Laves phase having a diameter of 0.50 ?m or more being 0.1% or less, and having an average grain size being 30 ?m or more and 200 ?m or less.
    Type: Grant
    Filed: June 6, 2018
    Date of Patent: June 23, 2020
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Yoshihiko Koyanagi, Hiroyuki Takabayashi
  • Publication number: 20200150079
    Abstract: A gas sensor includes a housing including a retaining hole, a sensor element including a solid electrolyte and electrodes, an insulator, which retains the sensor element and is located in the retaining hole, and a sealing member, which is formed of a ceramic powder that fills a gap between the retaining hole and the insulator. In the gas sensor, a crimped portion of the housing compresses the sealing member, and the sealing member seals the gap. The housing is formed of ferritic stainless steel the 0.2% proof stress of which is 80 MPa or more at 650° C.
    Type: Application
    Filed: January 13, 2020
    Publication date: May 14, 2020
    Inventors: Kouji MORITA, Yoshihiko KOYANAGI, Hiroyuki TAKABAYASHI
  • Publication number: 20200087770
    Abstract: A component for a hot-dip metal plating bath includes a base material and a thermal spray coating disposed to cover a surface of the base material. The base material includes ferritic stainless steel that contains: C: 0.10% to 0.50% by mass; Si: 0.01% to 4.00% by mass; Mn: 0.10% by mass to 3.00% by mass; Cr: 15.0% to 30.0% by mass; a total of Nb, V, Ti, and Ta: 0.9% by mass to 5.0% by mass; and a balance of Fe and unavoidable impurities. The ferritic stainless steel includes a microstructure that includes a ferrite phase as a main phase and a crystallized carbide, an area fraction of a Nb carbide, a Ti carbide, a V carbide, a Ta carbide, and a composite carbide thereof to the crystallized carbide of 30% or more. The component contains 50% by mass or more of Al.
    Type: Application
    Filed: May 17, 2018
    Publication date: March 19, 2020
    Applicants: TOCALO CO., LTD., DAIDO STEEL CO., LTD., DAIDO CASTINGS CO., LTD.
    Inventors: Junichi TAKEUCHI, Masaya NAGAI, Shinichi KUBO, Masashi NAGAYA, Yoshinori SUMI, Yoshihiko KOYANAGI, Hiroyuki TAKABAYASHI, Yasuhiro TAKENAKA
  • Patent number: 10526689
    Abstract: The present invention relates to a heat-resistant Ti alloy having excellent high-temperature strength and a process for producing the same. More particularly, the present invention relates to a heat-resistant Ti alloy having a composite structure having an equiaxed ? phase and ? grains containing an acicular ? phase inside thereof, and a process for producing the same.
    Type: Grant
    Filed: December 8, 2017
    Date of Patent: January 7, 2020
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Yoshihiko Koyanagi, Takuma Okajima
  • Publication number: 20190368006
    Abstract: The present invention relates to a preform and a method for producing a TiAl-based turbine wheel, and particularly relates to a preform for use in producing a TiAl-based turbine wheel having a relatively thin tip thickness of a turbine blade and having excellent mechanical properties and a method for producing a TiAl-based turbine wheel using such a preform.
    Type: Application
    Filed: May 28, 2019
    Publication date: December 5, 2019
    Applicant: DAIDO STEEL CO., LTD.
    Inventors: Yoshihiko KOYANAGI, Atsushi SUGINO
  • Patent number: 10385426
    Abstract: The present invention relates to an Ni-based superalloy having a composition containing, in terms of % by mass, C: from 0.1 to 0.3%, Cr: from 8.0 to 12.0%, Mo: from 1.0 to 5.0%, Co: from 10.0 to 20.0%, Ta: from 0.01 to 1.50%, Ti: from 2.0 to 4.2%, Al: from 5.0 to 8.0%, V: from 0 to 1.5%, B: from 0.005 to 0.030%, and Zr: from 0.05 to 0.15%, with the balance being Ni and unavoidable impurities, and satisfying, in terms of atom %, Ti+Al being from 16.0 to 20.3% and Ti/Al being 0.3 or less.
    Type: Grant
    Filed: February 20, 2018
    Date of Patent: August 20, 2019
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Kyohei Yokota, Yoshinori Sumi, Yoshihiko Koyanagi, Hiroyuki Takabayashi
  • Publication number: 20190017132
    Abstract: The present invention relates to a ferritic stainless steel according to the present invention, containing, in mass %: 0.001%?C?0.020%, 0.05%?Si?0.50%, 0.1%?Mn?1.0%, 15.0%?Cr?25.0%, Mo<0.50%, 0.50%?W?5.00%, and 0.01%?Nb?0.50%, with a balance being Fe and unavoidable impurities, having a content (coarse Laves phase ratio) of coarse Laves phase having a diameter of 0.50 ?m or more being 0.1% or less, and having an average grain size being 30 ?m or more and 200 ?m or less.
    Type: Application
    Filed: June 6, 2018
    Publication date: January 17, 2019
    Inventors: Yoshihiko Koyanagi, Hiroyuki Takabayashi
  • Publication number: 20180245188
    Abstract: The present invention relates to an Ni-based superalloy having a composition containing, in terms of % by mass, C: from 0.1 to 0.3%, Cr: from 8.0 to 12.0%, Mo: from 1.0 to 5.0%, Co: from 10.0 to 20.0%, Ta: from 0.01 to 1.50%, Ti: from 2.0 to 4.2%, Al: from 5.0 to 8.0%, V: from 0 to 1.5%, B: from 0.005 to 0.030%, and Zr: from 0.05 to 0.15%, with the balance being Ni and unavoidable impurities, and satisfying, in terms of atom %, Ti+Al being from 16.0 to 20.3% and Ti/Al being 0.3 or less.
    Type: Application
    Filed: February 20, 2018
    Publication date: August 30, 2018
    Inventors: Kyohei Yokota, Yoshinori Sumi, Yoshihiko Koyanagi, Hiroyuki Takabayashi
  • Publication number: 20180171457
    Abstract: The present invention relates to a heat-resistant Ti alloy having excellent high-temperature strength and a process for producing the same. More particularly, the present invention relates to a heat-resistant Ti alloy having a composite structure having an equiaxed ? phase and ? grains containing an acicular ? phase inside thereof, and a process for producing the same.
    Type: Application
    Filed: December 8, 2017
    Publication date: June 21, 2018
    Inventors: Yoshihiko Koyanagi, Takuma Okajima
  • Patent number: 9670787
    Abstract: The present invention relates to a Ti—Al-based heat-resistant member including a Ti—Al-based alloy which includes: 28.0 mass % to 35.0 mass % of Al; 1.0 mass % to 15.0 mass % of at least one selected from the group consisting of Nb, Mo, W and Ta; 0.1 mass % to 5.0 mass % of at least one selected from the group consisting of Cr, Mn and V; and 0.1 mass % to 1.0 mass % of Si, with the balance being Ti and unavoidable impurities, in which a whole or a part of a surface of the Ti—Al-based heat-resistant member includes a hardened layer as a surface layer, the hardened layer having a higher hardness than an inside of the Ti—Al-based heat-resistant member, and the Ti—Al-based heat-resistant member has a hardness ratio (a hardness of the surface layer/a hardness of the inside) of 1.4 to 2.5.
    Type: Grant
    Filed: March 23, 2015
    Date of Patent: June 6, 2017
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Yoshihiko Koyanagi, Hiroyuki Takabayashi, Yoshinori Sumi
  • Publication number: 20150275673
    Abstract: The present invention relates to a Ti—Al-based heat-resistant member including a Ti—Al-based alloy which includes: 28.0 mass % to 35.0 mass % of Al; 1.0 mass % to 15.0 mass % of at least one selected from the group consisting of Nb, Mo, W and Ta; 0.1 mass % to 5.0 mass % of at least one selected from the group consisting of Cr, Mn and V; and 0.1 mass % to 1.0 mass % of Si, with the balance being Ti and unavoidable impurities, in which a whole or a part of a surface of the Ti—Al-based heat-resistant member includes a hardened layer as a surface layer, the hardened layer having a higher hardness than an inside of the Ti—Al-based heat-resistant member, and the Ti—Al-based heat-resistant member has a hardness ratio (a hardness of the surface layer/a hardness of the inside) of 1.4 to 2.5.
    Type: Application
    Filed: March 23, 2015
    Publication date: October 1, 2015
    Applicant: DAIDO STEEL CO., LTD.
    Inventors: Yoshihiko KOYANAGI, Hiroyuki TAKABAYASHI, Yoshinori SUMI
  • Patent number: 8512486
    Abstract: The present invention provides a beta-type titanium alloy including, by weight %: Nb: 10 to 25%; Cr: 1 to 10%; at least one of Zr: 10% or less and Sn: 8% or less, satisfying Zr+Sn being 10% or less; and the balance of Ti and inevitable impurities, the alloy having Young's modulus of 100 GPa or less, a process for producing the beta-type titanium alloy, and a beta-type titanium alloy product.
    Type: Grant
    Filed: April 3, 2007
    Date of Patent: August 20, 2013
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Yoshihiko Koyanagi, Michiharu Ogawa, Tetsuya Shimizu