Patents by Inventor Yoshihiro Daito

Yoshihiro Daito has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210395868
    Abstract: This hot-rolled wire rod includes, as a chemical composition, by mass %: C: 0.90% to 1.10%; Si: 0.50% to 0.80%; Mn: 0.10% to 0.70%; Cr: 0.10% to 0.40%; P: 0.020% or less; S: 0.015% or less; N: 0.0060% or less; O: 0.0040% or less; and a remainder consisting of Fe and impurities, in which Formulas (1) and (2) are satisfied by mass %, the structure of the hot-rolled wire rod consists of pearlite in an area ratio of 95.0% or more and a remainder, and TS, which is a tensile strength in unit of MPa, and TS*, which is determined from the C content, the Si content, and the Cr content, satisfy Formula (3), 0.50?[Si]+[Cr]?0.90??(1) 0.40?[Cr]+[Mn]?0.80??(2) ?50<TS?TS*<50??(3) where the TS* is calculated by Formula (3?), TS*=1000×[C]+100×[Si]+125×[Cr]+150??(3?).
    Type: Application
    Filed: October 16, 2019
    Publication date: December 23, 2021
    Inventors: Masashi SAKAMOTO, Junichi KODAMA, Yoshihiro DAITO
  • Patent number: 10837096
    Abstract: A nitrided steel part excellent in bending straightening ability and bending fatigue characteristic enabling reduction of size and decrease of weight of parts or enabling demand for high load capacities to be met, using as a material a steel material containing, by mass %, C: 0.2 to 0.6%, Si: 0.05 to 1.5%, Mn: 0.2 to 2.5%, P: 0.025% or less, S: 0.003 to 0.05%, Cr: 0.05 to 0.5%, Al: 0.01 to 0.05%, and N: 0.003 to 0.025%, and having a balance of Fe and impurities, having formed on the steel surface a compound layer of a thickness 3 ?m or less comprising iron, nitrogen, and carbon and a hardened layer formed below the compound layer, and having an effective hardened layer depth of 160 to 410 ?m.
    Type: Grant
    Filed: September 8, 2016
    Date of Patent: November 17, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takahide Umehara, Masato Yuya, Yoshihiro Daito
  • Patent number: 10731242
    Abstract: A nitrided steel part excellent in pitting resistance and bending fatigue characteristic enabling reduction of size and decrease of weight of parts or enabling demand for high load capacities to be met, using as a material a steel material containing, by mass %, C: 0.05 to 0.25%, Si: 0.05 to 1.5%, Mn: 0.2 to 2.5%, P: 0.025% or less, S: 0.003 to 0.05%, Cr: over 0.5 to 2.0%, Al: 0.01 to 0.05%, and N: 0.003 to 0.025%, having a balance of Fe and impurities, having formed on the steel surface a compound larger of a thickness 3 ?m or less containing iron, nitrogen, and carbon and a hardened layer formed below the compound layer, and having an effective hardened layer depth of 160 to 410 ?m.
    Type: Grant
    Filed: September 8, 2016
    Date of Patent: August 4, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takahide Umehara, Masato Yuya, Yoshihiro Daito
  • Patent number: 10597748
    Abstract: Provided is a steel wire rod for wire drawing containing, in terms of % by mass, C: from 0.90 to 1.20%, Si: from 0.10 to 1.30%, Mn: from 0.20 to 1.00%, Cr: from 0.20 to 1.30%, Al: from 0.005 to 0.050%, and the balance being composed of Fe and impurities, wherein a content of each N, P, and S, which are contained as the impurities, is N: from 0.0070% or less, P: from 0.030% or less, S: from 0.010% or less, and the steel wire rod having a metallographic structure of which 95% or more by volume ratio is a lamellar pearlite structure, wherein the lamellar pearlite structure has an average lamellar spacing of from 50 to 75 nm, an average length of cementites in the lamellar pearlite structure is 1.0 to 4.0 ?m, and a percentage of a number of cementites having a length of 0.5 ?m or less among the cementites in the lamellar pearlite structure is 20% or less.
    Type: Grant
    Filed: October 20, 2016
    Date of Patent: March 24, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Toshihiko Teshima, Yoshihiro Daito, Toshiyuki Manabe
  • Publication number: 20200071791
    Abstract: A wire rod according to an aspect of the present invention includes a chemical composition within a predetermined range; in which an average value of % Mn+2 x % Cr over an entirety of the wire rod is 0.50% to 1.00%; 90% or more of a metallographic structure is pearlite by area fraction, and the area fraction of the cementite is less than 3%; a maximum grain size of TiN is less than 15 ?m; a maximum value of % Mn+2 x % Cr in a region where both a S content and an 0 content are less than 1% in a central portion is 2.0 times or less than the average value of % Mn+2x % Cr over the entirety of the wire rod, and a ratio of the maximum value to a minimum value of % Mn+2x % Cr in a region where both a S content and an 0 content are less than 1% in an outer circumferential portion is 2.0 or less.
    Type: Application
    Filed: December 20, 2017
    Publication date: March 5, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventor: Yoshihiro DAITO
  • Publication number: 20200048731
    Abstract: A steel wire rod according to an aspect of the present invention has a chemical composition in a predetermined range, in which a structure in a central part includes 80 area % to 100 area % of pearlite and a total of 0 area % or more and less than 20 area % of proeutectoid ferrite, proeutectoid cementite, martensite, and bainite; an average lamellar spacing of the pearlite in the central part is 50 nm to 100 nm; an average length of lamellar cementite in the central part is 1.9 ?m or less; an average pearlite block size in the central part is 15.0 ?m to 30.0 ?m; a structure in a surface part includes 70 area % to 100 area % of the pearlite; and an average pearlite block size in the surface part is 0.40 times or more and 0.87 times or less the average pearlite block size in the central part.
    Type: Application
    Filed: October 11, 2016
    Publication date: February 13, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Toshiyuki MANABE, Toshihiko TESHIMA, Yoshihiro DAITO, Daisuke HIRAKAMI, Naoki MATSUI
  • Patent number: 10329646
    Abstract: A steel wire for drawing includes, as a chemical composition, by mass %: C: 0.9% to 1.2%, Si: 0.1% to 1.0%, Mn: 0.2% to 1.0%, and Cr: 0.2% to 0.6%, limits Al, N, P, and S to be predetermined ranges, and includes one or more selected from the group consisting of Mo: 0% to 0.20%, and B: 0% to 0.0030%, a remainder of Fe and impurities; in which a metallographic structure includes pearlite, a volume fraction of the pearlite is 95% or higher, an average lamellar spacing of the pearlite is 50 nm to 75 nm, an average length of cementite in the pearlite is 2.0 ?m to 5.0 ?m, and a ratio of the number of grains of cementite with a length of 0.5 ?m or smaller to the cementite in the pearlite is 20% or lower.
    Type: Grant
    Filed: August 14, 2015
    Date of Patent: June 25, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yoshihiro Daito, Junichi Kodama, Masashi Sakamoto
  • Publication number: 20180327889
    Abstract: Provided is a steel wire rod for wire drawing containing, in terms of % by mass, C: from 0.90 to 1.20%, Si: from 0.10 to 1.30%, Mn: from 0.20 to 1.00%, Cr: from 0.20 to 1.30%, Al: from 0.005 to 0.050%, and the balance being composed of Fe and impurities, wherein a content of each N, P, and S, which are contained as the impurities, is N: from 0.0070% or less, P: from 0.030% or less, S: from 0.010% or less, and the steel wire rod having a metallographic structure of which 95% or more by volume ratio is a lamellar pearlite structure, wherein the lamellar pearlite structure has an average lamellar spacing of from 50 to 75 nm, an average length of cementites in the lamellar pearlite structure is 1.0 to 4.0 ?m, and a percentage of a number of cementites having a length of 0.5 ?m or less among the cementites in the lamellar pearlite structure is 20% or less.
    Type: Application
    Filed: October 20, 2016
    Publication date: November 15, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Toshihiko TESHIMA, Yoshihiro DAITO, Toshiyuki MANABE
  • Patent number: 10094014
    Abstract: A low alloy steel is heated to a temperature ranging from 550 to 620° C., and high KN and low KN value processes are performed for a total process time of A: 1.5 to 10 hours. In the high KN value process, a nitriding potential KNX given by Formula (1): 0.15 to 1.50, the average KNX value KNXave: 0.30 to 0.80, and the process time is X in hours. In the low KN value process, which is performed after the high KN value process, a nitriding potential KNY given by Formula (1): 0.02 to 0.25, the average KNY value KNYave: 0.03 to 0.20, and the process time is Y in hours. Average nitriding potential value KNave determined by Formula (2) ranges from 0.07 to 0.30. KNi=(NH3 partial pressure)/(H2 partial pressure)3/2]??(1) KNave=(X×KNXave+Y×KNYave)/A??(2) where i is X or Y.
    Type: Grant
    Filed: March 10, 2015
    Date of Patent: October 9, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Takahide Umehara, Yoshihiro Daito
  • Publication number: 20180251883
    Abstract: A nitrided steel part excellent in bending straightening ability and bending fatigue characteristic enabling reduction of size and decrease of weight of parts or enabling demand for high load capacities to be met, using as a material a steel material containing, by mass %, C: 0.2 to 0.6%, Si: 0.05 to 1.5%, Mn: 0.2 to 2.5%, P: 0.025% or less, S: 0.003 to 0.05%, Cr: 0.05 to 0.5%, Al: 0.01 to 0.05%, and N: 0.003 to 0.025%, and having a balance of Fe and impurities, having formed on the steel surface a compound layer of a thickness 3 ?m or less comprising iron, nitrogen, and carbon and a hardened layer formed below the compound layer, and having an effective hardened layer depth of 160 to 410 ?m.
    Type: Application
    Filed: September 8, 2016
    Publication date: September 6, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Takahide UMEHARA, Masato YUYA, Yoshihiro DAITO
  • Publication number: 20180245195
    Abstract: A nitrided steel part excellent in pitting resistance and bending fatigue characteristic enabling reduction of size and decrease of weight of parts or enabling demand for high load capacities to be met, using as a material a steel material containing, by mass %, C: 0.05 to 0.25%, Si: 0.05 to 1.5%, Mn: 0.2 to 2.5%, P: 0.025% or less, S: 0.003 to 0.05%, Cr: over 0.5 to 2.0%, Al: 0.01 to 0.05%, and N: 0.003 to 0.025%, having a balance of Fe and impurities, having formed on the steel surface a compound larger of a thickness 3 ?m or less containing iron, nitrogen, and carbon and a hardened layer formed below the compound layer, and having an effective hardened layer depth of 160 to 410 ?m.
    Type: Application
    Filed: September 8, 2016
    Publication date: August 30, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Takahide UMEHARA, Masato YUYA, Yoshihiro DAITO
  • Publication number: 20170241000
    Abstract: A steel wire for drawing includes, as a chemical composition, by mass %: C: 0.9% to 1.2%, Si: 0.1% to 1.0%, Mn: 0.2% to 1.0%, and Cr: 0.2% to 0.6%, limits Al, N, P, and S to be predetermined ranges, and includes one or more selected from the group consisting of Mo: 0% to 0.20%, and B: 0% to 0.0030%, a remainder of Fe and impurities; in which a metallographic structure includes pearlite, a volume fraction of the pearlite is 95% or higher, an average lamellar spacing of the pearlite is 50 nm to 75 nm, an average length of cementite in the pearlite is 2.0 ?m to 5.0 ?m, and a ratio of the number of grains of cementite with a length of 0.5 ?m or smaller to the cementite in the pearlite is 20% or lower.
    Type: Application
    Filed: August 14, 2015
    Publication date: August 24, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yoshihiro DAITO, Junichi KODAMA, Masashi SAKAMOTO
  • Publication number: 20170016107
    Abstract: A low alloy steel is heated to a temperature ranging from 550 to 620° C., and high KN and low KN value processes are performed for a total process time of A: 1.5 to 10 hours. In the high KN value process, a nitriding potential KNX given by Formula (1): 0.15 to 1.50, the average KNX value KNXave: 0.30 to 0.80, and the process time is X in hours. In the low KN value process, which is performed after the high KN value process, a nitriding potential KNY given by Formula (1): 0.02 to 0.25, the average KNY value KNYave: 0.03 to 0.20, and the process time is Y in hours. Average nitriding potential value KNave determined by Formula (2) ranges from 0.07 to 0.30. KNi=(NH3 partial pressure)/(H2 partial pressure)3/2]??(1) KNave=(X×KNXave+Y×KNYave)/A??(2) where i is X or Y.
    Type: Application
    Filed: March 10, 2015
    Publication date: January 19, 2017
    Inventors: Takahide UMEHARA, Yoshihiro DAITO
  • Patent number: 8685631
    Abstract: A nozzle is moved while supplying a photoresist liquid from a slit. A photoresist layer is formed on a film. A resist pattern which covers a portion of the film is formed from the photoresist layer by photolithography. Inspection of the resist pattern is performed. The photolithography includes an exposure which is performed so as to transfer a latent image to the photoresist layer, and a development of the photoresist layer which is performed so as to leave the latent image. The latent image contains a dummy latent image which extends in an unbroken manner parallel to the longitudinal direction of the slit. The resist pattern contains a dummy resist formed correspondingly to the dummy latent image. The inspection of the resist pattern includes the detection of the presence or non-presence of a cut in the dummy resist in the longitudinal direction.
    Type: Grant
    Filed: June 17, 2010
    Date of Patent: April 1, 2014
    Assignee: Panasonic Liquid Crystal Display Co., Ltd.
    Inventors: Yoshihiro Daito, Ryuuta Watanabe, Yoshitaka Imabayashi
  • Publication number: 20100323304
    Abstract: A nozzle is moved while supplying a photoresist liquid from a slit. A photoresist layer is formed on a film. A resist pattern which covers a portion of the film is formed from the photoresist layer by photolithography. Inspection of the resist pattern is performed. The photolithography includes an exposure which is performed so as to transfer a latent image to the photoresist layer, and a development of the photoresist layer which is performed so as to leave the latent image. The latent image contains a dummy latent image which extends in an unbroken manner parallel to the longitudinal direction of the slit. The resist pattern contains a dummy resist formed correspondingly to the dummy latent image. The inspection of the resist pattern includes the detection of the presence or non-presence of a cut in the dummy resist in the longitudinal direction.
    Type: Application
    Filed: June 17, 2010
    Publication date: December 23, 2010
    Inventors: Yoshihiro DAITO, Ryuuta Watanabe, Yoshitaka Imabayashi
  • Patent number: 7393420
    Abstract: Steel tubes for bearing element parts according to the present invention, wherein the specific compositions are limited and an accumulation intensity of {211} face along with an impact property at ambient temperature in the longitudinal direction of steel tube are specified, can be provided as a source material for bearing element parts, which have excellent machinability and fatigue life in rolling contact, being incorporated without adding a free-cutting element specifically nor without reducing productivity since the spheroidizing for the same annealing duration with that of conventional spheroidizing treatment can be applied. Accordingly, by applying a manufacturing method or a cutting-machining method according to the present invention, bearing element parts such as races, rollers and shafts can be produced with less cost and efficiently.
    Type: Grant
    Filed: July 29, 2005
    Date of Patent: July 1, 2008
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Yoshihiro Daito, Takashi Nakashima
  • Publication number: 20050279431
    Abstract: Steel tubes for bearing element parts according to the present invention, wherein the specific compositions are limited and an accumulation intensity of {211} face along with an impact property at ambient temperature in the longitudinal direction of steel tube are specified, can be provided as a source material for bearing element parts, which have excellent machinability and fatigue life in rolling contact, being incorporated without adding a free-cutting element specifically nor without reducing productivity since the spheroidizing for the same annealing duration with that of conventional spheroidizing treatment can be applied. Accordingly, by applying a manufacturing method or a cutting-machining method according to the present invention, bearing element parts such as races, rollers and shafts can be produced with less cost and efficiently.
    Type: Application
    Filed: July 29, 2005
    Publication date: December 22, 2005
    Inventors: Yoshihiro Daito, Takashi Nakashima