Patents by Inventor Yoshikatsu Satake
Yoshikatsu Satake has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11203665Abstract: The production method of the present invention includes a step of supplying an organic polar solvent, a sulfur source, and a dihalo aromatic compound as reaction raw materials to at least one of a plurality of reaction vessels mutually communicated via a gas phase; a step of removing at least a portion of the water present in the reaction vessels; and a step of performing a polymerization reaction. These steps are carried out in parallel, and the reaction mixture is sequentially moved between reaction vessels. At that time, the internal temperatures of the reaction vessels are all not less than 150° C.Type: GrantFiled: August 21, 2020Date of Patent: December 21, 2021Assignee: KUREHA CORPORATIONInventors: Michihisa Miyahara, Kenji Suzuki, Hiroshi Sakabe, Yoshikatsu Satake
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Publication number: 20200385525Abstract: The production method of the present invention includes a step of supplying an organic polar solvent, a sulfur source, and a dihalo aromatic compound as reaction raw materials to at least one of a plurality of reaction vessels mutually communicated via a gas phase; a step of removing at least a portion of the water present in the reaction vessels; and a step of performing a polymerization reaction. These steps are carried out in parallel, and the reaction mixture is sequentially moved between reaction vessels. At that time, the internal temperatures of the reaction vessels are all not less than 150° C.Type: ApplicationFiled: August 21, 2020Publication date: December 10, 2020Inventors: MICHIHISA MIYAHARA, KENJI SUZUKI, HIROSHI SAKABE, YOSHIKATSU SATAKE
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Patent number: 10800884Abstract: The production method of the present invention includes a step of supplying an organic polar solvent, a sulfur source, and a dihalo aromatic compound as reaction raw materials to at least one of a plurality of reaction vessels mutually communicated via a gas phase; a step of removing at least a portion of the water present in the reaction vessels; and a step of performing a polymerization reaction. These steps are carried out in parallel, and the reaction mixture is sequentially moved between reaction vessels. At that time, the internal temperatures of the reaction vessels are all not less than 150° C.Type: GrantFiled: February 5, 2018Date of Patent: October 13, 2020Assignee: KUREHA CORPORATIONInventors: Michihisa Miyahara, Kenji Suzuki, Hiroshi Sakabe, Yoshikatsu Satake
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Publication number: 20190367680Abstract: The production method of the present invention includes a step of supplying an organic polar solvent, a sulfur source, and a dihalo aromatic compound as reaction raw materials to at least one of a plurality of reaction vessels mutually communicated via a gas phase; a step of removing at least a portion of the water present in the reaction vessels; and a step of performing a polymerization reaction. These steps are carried out in parallel, and the reaction mixture is sequentially moved between reaction vessels. At that time, the internal temperatures of the reaction vessels are all not less than 150° C.Type: ApplicationFiled: February 5, 2018Publication date: December 5, 2019Inventors: MICHIHISA MIYAHARA, KENJI SUZUKI, HIROSHI SAKABE, YOSHIKATSU SATAKE
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Patent number: 9422402Abstract: PROBLEM: To provide a method of producing a polyarylene sulfide (PAS) such as polyphenylene sulfide (PPS) in which a dihalo aromatic compound and a sulfur source containing an alkali metal are polymerized in an organic amide solvent, whereby a PAS is produced at higher yield and the amount of NaCl produced as a by-product is reduced to not greater than half that of conventional methods, and, due to a dehydration step being omissible, PAS with excellent practical utility is produced with high productivity in a short time. SOLUTION: A method of producing a PAS in which a dihalo aromatic sulfide compound represented by the formula: X—(—Ar—S—)n—Ar—X (in the formula, Ar represents an optionally substituted aromatic group, X represents a halogen atom, and n is from 1 to 10) and a sulfur source containing an alkali metal are polymerized in an organic amide solvent; and a PAS of which an average particle size is from 10 to 5000 ?m, a melt viscosity measured at a temperature of 310° C.Type: GrantFiled: September 4, 2015Date of Patent: August 23, 2016Assignee: KUREHA CORPORATIONInventors: Kenji Suzuki, Yoshikatsu Satake, Yasuhiro Suzuki
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Publication number: 20160068636Abstract: PROBLEM: To provide a method of producing a polyarylene sulfide (PAS) such as polyphenylene sulfide (PPS) in which a dihalo aromatic compound and a sulfur source containing an alkali metal are polymerized in an organic amide solvent, whereby a PAS is produced at higher yield and the amount of NaCl produced as a by-product is reduced to not greater than half that of conventional methods, and, due to a dehydration step being omissible, PAS with excellent practical utility is produced with high productivity in a short time. SOLUTION: A method of producing a PAS in which a dihalo aromatic sulfide compound represented by the formula: X—(—Ar—S—)n—Ar—X (in the formula, Ar represents an optionally substituted aromatic group, X represents a halogen atom, and n is from 1 to 10) and a sulfur source containing an alkali metal are polymerized in an organic amide solvent; and a PAS of which an average particle size is from 10 to 5000 ?m, a melt viscosity measured at a temperature of 310° C.Type: ApplicationFiled: September 4, 2015Publication date: March 10, 2016Inventors: Kenji SUZUKI, Yoshikatsu SATAKE, Yasuhiro SUZUKI
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Patent number: 7931967Abstract: The invention provides a thermally foamable microsphere having a structure with a foaming agent encapsulated in a shell formed of a polymer, wherein the shell contains an organosilicon compound, and a process for producing a thermally foamable microsphere having a structure with a foaming agent encapsulated in a shell formed of a polymer by suspension polymerization of a polymerizable mixture containing at least a foaming agent and a polymerizable monomer in an aqueous dispersion medium, wherein the polymerizable mixture is suspension polymerized in the presence of the organosilicon compound.Type: GrantFiled: June 10, 2002Date of Patent: April 26, 2011Assignee: Kureha CorporationInventors: Yasuhiro Tasaki, Genzo Asai, Yoshikatsu Satake
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Patent number: 7252882Abstract: The invention provides a thermally foamable microsphere whose shell is formed of a polymer that is obtained by the polymerization of a polymerizable monomer and a crosslinkable monomer at a proportion of greater than 1% by weight up to 5% by weight based on the polymerizable monomer and which has a maximum expansion ratio of at least 5. The invention also provides a process for the production of a thermally foamable microsphere having a maximum expansion ratio of at least 5 by the suspension polymerization of a polymerizable mixture containing a crosslinkable monomer at a proportion of greater than 1% by weight up to 5% by weight based on the polymerizable monomer.Type: GrantFiled: November 7, 2002Date of Patent: August 7, 2007Assignee: Kureha CorporationInventors: Yoshikatsu Satake, Genzo Asai
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Patent number: 7232607Abstract: The invention provides a thermally foamable micro-sphere whose shell is formed of a polymer that is obtained by the polymerization of a polymerizable monomer and a crosslinkable monomer at a proportion of greater than 1% by weight up to 5% by weight based on the polymerizable monomer and which has a maximum expansion ratio of at least 5. The invention also provides a process for the production of a thermally foamable microsphere having a maximum expansion ratio of at least 5 by the suspension polymerization of a polymerizable mixture containing a crosslinkable monomer at a proportion of greater than 1% by weight up to 5% by weight based on the polymerizable monomer.Type: GrantFiled: April 2, 2001Date of Patent: June 19, 2007Assignee: Kureha CorporationInventors: Yoshikatsu Satake, Genzo Asai
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Patent number: 6613810Abstract: Foamable microspheres with a foaming agent enclosed in the shell of a polymer, wherein the average particle diameter of the microspheres is within a range of 3 to 100 &mgr;m, and the coefficient of variation of the particle diameter distribution thereof is at most 1.50%, and production process of foamable microspheres by a suspension polymerization process.Type: GrantFiled: July 25, 2000Date of Patent: September 2, 2003Assignee: Kureha Kagaku K.K.Inventors: Tetsuo Ejiri, Genzo Asai, Yoshikatsu Satake
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Publication number: 20030143399Abstract: The invention provides a thermally foamable micro-sphere whose shell is formed of a polymer that is obtained by the polymerization of a polymerizable monomer and a crosslinkable monomer at a proportion of greater than 1% by weight up to 5% by weight based on the polymerizable monomer and which has a maximum expansion ratio of at least 5. The invention also provides a process for the production of a thermally foamable microsphere having a maximum expansion ratio of at least 5 by the suspension polymerization of a polymerizable mixture containing a crosslinkable monomer at a proportion of greater than 1% by weight up to 5% by weight based on the polymerizable monomer.Type: ApplicationFiled: October 28, 2002Publication date: July 31, 2003Inventors: Yoshikatsu Satake, Genzo Asai
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Publication number: 20030114546Abstract: The invention provides a thermally foamable microsphere whose shell is formed of a polymer that is obtained by the polymerization of a polymerizable monomer and a crosslinkable monomer at a proportion of greater than 1% by weight up to 5% by weight based on the polymerizable monomer and which has a maximum expansion ratio of at least 5. The invention also provides a process for the production of a thermally foamable microsphere having a maximum expansion ratio of at least 5 by the suspension polymerization of a polymerizable mixture containing a crosslinkable monomer at a proportion of greater than 1% by weight up to 5% by weight based on the polymerizable monomer.Type: ApplicationFiled: November 7, 2002Publication date: June 19, 2003Inventors: Yoshikatsu Satake, Genzo Asai
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Patent number: 5840830Abstract: The invention provides a process for producing a poly(arylene sulfide) comprising a dehydration step of heating and dehydrating a mixture containing an organic amide solvent (a), an alkali metal sulfide and water to control a water content in the mixture and a subsequent polymerization step of subjecting the alkali metal sulfide and a dihalo-aromatic compound to a polymerization reaction in the organic amide solvent (a), wherein hydrogen sulfide vaporized off during the dehydration step is absorbed in another organic amide solvent (b) outside a system in which the dehydration step is carried out, thereby recovering it, and the hydrogen sulfide thus recovered is reused in the polymerization reaction as a raw material for the alkali metal sulfide. The production process of the invention can solve various problems attendant upon the vaporization of hydrogen sulfide and provide a poly(arylene sulfide) which undergoes little variation in melt viscosity and has stable quality.Type: GrantFiled: February 11, 1997Date of Patent: November 24, 1998Assignee: Kureha Kagaku Kogyo K.K.Inventors: Michihisa Miyahara, Hiroyuki Sato, Yoshikatsu Satake
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Patent number: 5744576Abstract: In a process for producing poly(phenylene sulfide), in which an alkali metal sulfide is reacted with a dihalo-aromatic compound in an organic amide solvent, the reaction is conducted through the following Steps 1 and 2, thereby efficiently providing granular, high-molecular weight poly(phenylene sulfide) having excellent whiteness in a short period of time and at a high yield. Step 1: a step comprising reacting the alkali metal sulfide with the dihalo-aromatic compound within a temperature range of 170.degree.-270.degree. C. in the organic amide solvent containing water in a proportion of 0.5-2.0 moles per mole of the alkali metal sulfide charged while raising the reaction temperature at an average heating rate of 0.1.degree.-1.degree. C./min in at least a temperature range of from 220.degree. C. to 240.degree. C.Type: GrantFiled: July 7, 1997Date of Patent: April 28, 1998Assignee: Kureha Kagaku Kogyo K.K.Inventors: Michihisa Miyahara, Hiroyuki Sato, Yoshikatsu Satake
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Patent number: 5650459Abstract: A poly(arylene sulfide) resin composition comprising in admixture a poly(arylene sulfide) resin and at least one nickel compound selected from the group consisting of (a) nickel carbonates, (b) nickel hydroxide, (c) organic carboxylates of nickel and (d) nickel oxide is provided. According to the resin composition of the invention, the metal corrosiveness of the poly(arylene sulfide) resin upon and after its molding or forming is sufficiently inhibited without deteriorating the excellent heat resistance, mechanical properties, processability and the like inherent in the resin.Type: GrantFiled: March 1, 1995Date of Patent: July 22, 1997Assignee: Kureha Kagaku Kogyo K.K.Inventors: Yoshikatsu Satake, Toshihiko Ono
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Patent number: 5391645Abstract: Disclosed herein are a poly(arylene thioether-ketone) copolymer comprising (A) at least one poly(arylene thioether-ketone) segment having predominant recurring units of the formula ##STR1## wherein the --CO-- and --S-- are in the para position to each other, and (B) at least one poly(arylene thioether) segment having predominant recurring units of the formula ##STR2## (a) the ratio of the total amount of the poly(arylene thioether) segment (B) to the total amount of the poly(arylene thioether-ketone) segment (A) ranging from 0.05 to 5 by weight, (b) the number-average polymerization degree of the poly(arylene thioether) segment (B) being higher than 1 but lower than 10, and (c) said copolymer having a melt viscosity of 2-100,000 poises as measured at 350.degree. C. and a shear rate of 1,200/sec as well as a production process of the poly(arylene thioether-ketone) copolymer.Type: GrantFiled: May 20, 1993Date of Patent: February 21, 1995Assignee: Kureha Kagaku Kogyo K.K.Inventors: Yoshikatsu Satake, Yoshiyuki Inaguma, Yasuhiro Suzuki
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Patent number: 5391646Abstract: Disclosed herein are a poly(arylene thioether-ketone) copolymer comprising (A) at least one poly(arylene thioether-ketone) segment having predominant recurring units of the formula ##STR1## wherein the --CO-- and --S-- are in the para position to each other and (B) at least one poly(arylene thioether) segment having predominant recurring units of the formula ##STR2## (a) the ratio of the total amount of the poly(arylene thioether) segment (B) to the total amount of the poly(arylene thioether-ketone) segment (A) ranging from 0.05 to 5 by weight, (b) the number-average polymerization degree of the poly(arylene thioether) segment (B) being higher than 1 but lower than 10, and (c) said copolymer having a melt viscosity of 2-100,000 poises as measured at 350.degree. C. and a shear rate of 1,200/sec as well as a production process of the poly(arylene thioether-ketone) copolymer.Type: GrantFiled: May 20, 1993Date of Patent: February 21, 1995Assignee: Kureha Kagaku Kogyo K.K.Inventors: Yoshikatsu Satake, Yoshiyuki Inaguma, Yasuhiro Suzuki
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Patent number: 5380783Abstract: A poly(arylene sulfide) resin composition in which the tendency of a poly(arylene sulfide) resin to cause metals making up molds, processing machinery, metal parts of inserts and the like to corrode has been inhibited, and which has good processability includes the poly(arylene sulfide) resin and, as a corrosion inhibitor, at least one substance selected from the group consisting of a metallic simple substance of molybdenum, oxoacids of molybdenum, alkali metal salts of the oxoacids of molybdenum, alkaline earth metal salts of the oxoacids of molybdenum, the ammonium salts of the oxoacids of molybdenum, the zinc salts of the oxoacids of molybdenum, a metallic simple substance of tungsten, oxoacids of tungsten, alkali metal salts of the oxoacids of tungsten, alkaline earth metal salts of the oxoacids of tungsten, the ammonium salts of the oxoacids of tungsten and the zinc salts of the oxoacids of tungsten. The corrosion inhibitor being incorporated in a proportion within a range of 0.Type: GrantFiled: August 30, 1993Date of Patent: January 10, 1995Assignee: Kureha Kagaku Kogyo K.K.Inventors: Yoshikatsu Satake, Toshihiko Ono, Yoshinobu Itoh, Yukio Ichikawa
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Patent number: 5378771Abstract: Disclosed herein are a poly(arylene thioether) block copolymer alternately comprising (A) at least one poly(arylene thioetherketoneketone) block having predominant recurring units of the formula ##STR1## and (B) at least one poly(arylene thioether) block having predominant recurring units of the formula ##STR2## (a) the ratio of the total amount of the poly(arylene thioether) block (B) to the total amount of the poly(arylene thioetherketoneketone) block (A) being within a range of 0.1-9 by weight, (B) the weight average molecular weight of the poly(arylene thioether) block (B) being at least 1,000, and (c) said block copolymer having a melt viscosity of 2-100,000 poises as measured at 380.degree. C. and a shear rate of 1,200/sec as well as a production process of the block copolymer.Type: GrantFiled: March 30, 1993Date of Patent: January 3, 1995Assignee: Kureha Kagaku Kogyo K.K.K.Inventors: Yoshikatsu Satake, Yoshiyuki Inaguma, Shinji Yamamoto
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Patent number: 5378772Abstract: Disclosed herein are a poly(arylene thioether) block copolymer alternately comprising (A) at least one poly(arylene thioetherketoneketone) block having predominant recurring units of the formula ##STR1## and (B) at least one poly(arylene thioether) block having predominant recurring units of the formula ##STR2## (a) the ratio of the total amount of the poly(arylene thioether) block (B) to the total amount of the poly(arylene thioetherketoneketone) block (A) being within a range of 0.1-9 by weight, (B) the weight average molecular weight of the poly(arylene thioether) block (B) being at least 1,000, and (c) said block copolymer having a melt viscosity of 2-100,000 poises as measured at 380.degree. C. and a shear rate of 1,200/sec as well as a production process of the block copolymer.Type: GrantFiled: March 30, 1993Date of Patent: January 3, 1995Assignee: Kureha Kagaku Kogyo K.K.Inventors: Yoshikatsu Satake, Yoshiyuki Inaguma, Shinji Yamamoto