Abstract: A preformed chip manufacturing apparatus includes a magnetic fixing suspension device including a pair of magnets which are a first magnet and a second magnet between which a magnetic field is formed for enabling a soft magnetic powder to be suspended therein, and a pair of punches configured to pressure mold the soft magnetic powder suspended in the magnetic field.

Abstract: An axial gap motor stator core includes a yoke portion made up of a metallic plate member or the like and including a lock portion and a tooth portion constituting a dust core including a lower surface which is a locking target to be locked on the lock portion. An axial gap motor stator core manufacturing method includes forming a yoke portion including a plurality of lock portions, which are projecting portions, by pressing, for example, a metallic plate member and fixing the tooth portion to the yoke portion by inserting the lock portions into the tooth portion.

Abstract: An air-intake system for internal combustion engine is provided. The air-intake system includes a inter cooler and a bypass passage that bypasses the inter cooler by connecting a first air passage and a second intake air passage, which are on an upstream side and a downstream side of the inter cooler respectively. A mounting seat for an intake air temperature sensor is arranged on a confluence part of the second intake air passage and the bypass passage. Positions of the mounting seat and the bypass passage in an axis direction of the second intake air passage are at least partially overlaping.

Abstract: A mixed powder placed in a container cavity is transferred to the cavity of a first die. A first pressure is applied to the mixed powder in the first die to form an intermediate green compact. The first die and the intermediate green compact are heated to heat the intermediate green compact to the melting point of a lubricant. The heated intermediate green compact is transferred to the cavity of a second die, and a second pressure is applied to the intermediate green compact to form a high-density final green compact.

Abstract: A first die is sequentially filled with a first-layer mixed powder that is a mixture of a basic metal powder having a small particle size and a low-melting-point lubricant powder, a second-layer mixed powder that is a mixture of the basic metal powder having a large particle size and the low-melting-point lubricant powder, and a third-layer mixed powder that is a mixture of the basic metal powder having a small particle size and the low-melting-point lubricant powder. A first pressure is applied to each mixed powder to form an intermediate green compact. The intermediate green compact is heated, and placed in a second die. A second pressure is applied to the intermediate green compact to form a high-density three-layer green compact.

Abstract: A first die is filled with a mixed powder that is a mixture of a basic metal powder and a low-melting-point lubricant powder. A first pressure is applied to the mixed powder to form a mixed powder intermediate compressed body having a protrusion that protrudes in the pressing direction as compared with the configuration of a mixed powder final compressed body. The mixed powder intermediate compressed body is heated to the melting point of the lubricant powder. The heated mixed powder intermediate compressed body is placed in a second die. A second pressure is applied to the mixed powder intermediate compressed body to press-mold the mixed powder intermediate compressed body while crushing the protrusion in the pressing direction to form the high-density mixed powder final compressed body having high density and the desired configuration.

Abstract: A first die is filled with a mixed powder prepared by mixing a low-melting-point lubricant powder into a basic metal powder in a weight ratio of 0.1 to 0.2%. A first pressure is applied to the mixed powder in the first die to form a mixed powder intermediate compressed body having a true density ratio of 80 to 90%. The mixed powder intermediate compressed body is heated to the melting point of the lubricant powder. The heated mixed powder intermediate compressed body is placed in a second die that is pre-heated to the melting point of the lubricant powder. A second pressure is applied to the mixed powder intermediate compressed body in the second die to form a high-density mixed powder final compressed body.

Abstract: A first die is filled with a mixed powder including a lubricant. A first pressure is applied to the mixed powder to form a mixed powder intermediate compressed body having a density ratio of 85 to 96%, provided that the maximum density of the mixed powder intermediate compressed body that can be molded by applying the first pressure is 100%. The mixed powder intermediate compressed body is heated to the melting point of the lubricant powder. The mixed powder intermediate compressed body is placed in a second die that is pre-heated to the melting point. A second pressure is applied to the mixed powder intermediate compressed body in the second die to form a high-density mixed powder final compressed body.

Abstract: A first die is filled with a mixed powder that is a mixture of a basic metal powder and a low-melting-point lubricant powder, the internal dimension of the first die being smaller than the internal dimension (=100%) of a second die by 1 to 5%. A first pressure is applied to the mixed powder in the first die to form a mixed powder intermediate compressed body. The mixed powder intermediate compressed body is heated to the melting point of the lubricant powder. A second pressure is applied to the heated mixed powder intermediate compressed body in the second die that has been pre-heated to the melting point of the lubricant powder to form a high-density mixed powder final compressed body.

Abstract: A first die is filled with a mixed powder that includes a lubricant powder, and a first pressure is applied to the mixed powder in the first die to form a mixed powder intermediate compressed body. The mixed powder intermediate compressed body is heated to the melting point of the lubricant powder, and the heated mixed powder intermediate compressed body is placed in a second die that has been pre-heated to the melting point of the lubricant powder. A second pressure is applied to the mixed powder intermediate compressed body in the second die to form a high-density mixed powder final compressed body.

Abstract: There is provided an air intake duct structure comprising a first outer air intake duct member, a second outer air intake duct member, and an inner air intake duct member. The first outer air intake duct member is fastened with the inner air intake duct member by a first fastening device, and the second outer air intake duct member is fastened with the inner air intake duct member by a second fastening device to construct an integrally assembled structure. The fastened first outer air intake duct member and the inner air intake duct member constitute a first air intake duct, and the fastened second outer air intake duct member and the inner air intake duct member constitute a second air intake duct. The first and second air intake ducts allow air to pass therethrough.

Abstract: An apparatus for extruding a powdered material forms an elongated pellet. The extrusion apparatus includes a connection mechanism arranged between the inlet and the constriction passages for continuously connecting two successively charged portions of the powdered material when the powdered material is repeatedly charged. By this mechanism, the formerly charged and semicompacted portion of the powdered material and the border surface upon the subsequent portion are broken, either by a core piece or a modified die cavity, whereby the portions of the powdered material are merged with each other before the constriction.

Abstract: Disclosed is a method and an apparatus for extruding a powder material to form a pellet. The method includes the steps of: preparing a semicompacted powdered material for temporary placement in a die cavity with a constricting passage for receiving a charge of the powdered material; charging the die cavity containing the semicompacted powdered material with a predetermined amount of the powdered material; and pressing the charged powder material into the die cavity against the semicompacted material and extruding the semicompacted material from the die cavity through the constricting passage, whereby the semicompacted material is completely compressed to form a pellet, and the charged powdered material is incompletely compressed into a semicompacted form. The charging and pressing steps are repeated to successively form the powdered material into pellets via the semicompacted material.

Abstract: A cylindrical, iron-based sintered slug comprising an iron-based sintered alloy having a surface hardness represented by an HRB of 40-90 is formed such that its interior porosity is 5% or less but greater than 0%, the porosities of both its surface layer regions lying at most 1 mm below its outer and inner surfaces are fixed at at least 3% or less but greater than 0% and the distribution of pores in each of the surface layers is decreased gradually toward the surface.

Abstract: A cylindrical, iron-based sintered slug comprising an iron-based sintered alloy having a surface hardness represented by an HRB of 40-90 is formed such that its interior porosity is 5% or less but greater than 0%, the porosities of both its surface layer regions lying at most 1 mm below its outer and inner surfaces are fixed at at least 3% or less but greater than 0% and the distribution of pores in each of the surface layers is decreased gradually toward the surface.

Abstract: The present invention is to extrude helical internal gears and helical gears by pushing materials processed to any type of blank into a die unit successively by use of a punch, i.e., by passing the materials once through the die unit. The invention is directed to a die unit comprising an outer contour restraining container into which metal material blanks each having a central bore are to be inserted, a die placed contiguously below the container, these container and die being arranged to be circumferentially rotatable relative to each other, and upper and lower mandrels disposed inside the container and the die in alignment with their axes, respectively, and interconnected for being circumferentially rotatable relative to each other, the metal materials being successively pushed into gaps between the upper mandrel and the container and between the lower mandrel and the die by means of a punch to mold helical internal gears.