Abstract: A rotating electric machine includes: a stator core having a plurality of slots aligned along a circumferential direction; a stator having a stator coil with an enamel coating inserted into the slots of the stator core; and a rotor rotatably arranged over the stator core through a given gap. The stator coil includes: main coils of a plurality of phases in which a plurality of segment coils each having a rectangular cross-section wire formed into a substantially U-shaped wire in advance is connected to each other; a first sub-coil having a lead wire led from the slots and attached with an AC terminal, and connected to one end of the respective main coils; and a second sub-coil having a neutral wire led from the slots, and connected to the other end of the respective main coils. The lead wire and the neutral wire are each formed of a wire with a bend structure having a plurality of straights and bends.

Abstract: A rotational electric machine achieving both of productivity and insulation property is provided. A rotational electric machine includes an iron core having a plurality of slots, and a plurality of segment conductive bodies arranged in the slots, wherein the iron core includes a coil guide arranged at, at least, one of opening portions of the slots, and the coil guide includes a slot insertion portion located between the slot and the segment conductive body and at least one separation portion located between the segment conductive bodies, and the slot insertion portion and the separation portion are arranged in the slot together with the segment conductive body.

Abstract: A rotating electric machine includes: a stator core having a plurality of slots aligned along a circumferential direction; a stator having a stator coil with an enamel coating inserted into the slots of the stator core; and a rotor rotatably arranged over the stator core through a given gap. The stator coil includes: main coils of a plurality of phases in which a plurality of segment coils each having a rectangular cross-section wire formed into a substantially U-shaped wire in advance is connected to each other; a first sub-coil having a lead wire led from the slots and attached with an AC terminal, and connected to one end of the respective main coils; and a second sub-coil having a neutral wire led from the slots, and connected to the other end of the respective main coils. The lead wire and the neutral wire are each formed of a wire with a bend structure having a plurality of straights and bends.

Abstract: A rotating electric machine includes: a stator core having a plurality of slots aligned along a circumferential direction; a stator having a stator coil with an enamel coating inserted into the slots of the stator core; and a rotor rotatably arranged over the stator core through a given gap. The stator coil includes: main coils of a plurality of phases in which a plurality of segment coils each having a rectangular cross-section wire formed into a substantially U-shaped wire in advance is connected to each other; a first sub-coil having a lead wire led from the slots and attached with an AC terminal, and connected to one end of the respective main coils; and a second sub-coil having a neutral wire led from the slots, and connected to the other end of the respective main coils. The lead wire and the neutral wire are each formed of a wire with a bend structure having a plurality of straights and bends.

Abstract: A rotating electrical machine includes: a stator core; a stator winding; and a rotor. Cross conductors connect slot conductors to run astride slots with the slot pitch N+1 at coil ends on one side and run astride slots with the slot pitch N?1 at coil ends on another side, with N representing a number of slots per pole; the stator winding includes slot conductor groups each having a plurality of slot conductors; the plurality of slot conductors in each slot conductor group are inserted at a predetermined number NS of successive slots so that the slot conductors in the slot conductor group take successive slot positions and successive layer positions; and the number NS is set so that NS=NSPP+NL when NSPP represents a number of slots per phase per pole and a number of layers is expressed as 2×NL.

Abstract: A rotating electric machine includes: a stator core having a plurality of slots aligned along a circumferential direction; a stator having a stator coil with an enamel coating inserted into the slots of the stator core; and a rotor rotatably arranged over the stator core through a given gap. The stator coil includes: main coils of a plurality of phases in which a plurality of segment coils each having a rectangular cross-section wire formed into a substantially U-shaped wire in advance is connected to each other; a first sub-coil having a lead wire led from the slots and attached with an AC terminal, and connected to one end of the respective main coils; and a second sub-coil having a neutral wire led from the slots, and connected to the other end of the respective main coils. The lead wire and the neutral wire are each formed of a wire with a bend structure having a plurality of straights and bends.

Abstract: A rotating electric machine includes: a stator core having a plurality of slots aligned along a circumferential direction; a stator having a stator coil with an enamel coating inserted into the slots of the stator core; and a rotor rotatably arranged over the stator core through a given gap. The stator coil includes: main coils of a plurality of phases in which a plurality of segment coils each having a rectangular cross-section wire formed into a substantially U-shaped wire in advance is connected to each other; a first sub-coil having a lead wire led from the slots and attached with an AC terminal, and connected to one end of the respective main coils; and a second sub-coil having a neutral wire led from the slots, and connected to the other end of the respective main coils. The lead wire and the neutral wire are each formed of a wire with a bend structure having a plurality of straights and bends.

Abstract: A rotational electric machine achieving both of productivity and insulation property is provided. A rotational electric machine includes an iron core having a plurality of slots, and a plurality of segment conductive bodies arranged in the slots, wherein the iron core includes a coil guide arranged at, at least, one of opening portions of the slots, and the coil guide includes a slot insertion portion located between the slot and the segment conductive body and at least one separation portion located between the segment conductive bodies, and the slot insertion portion and the separation portion are arranged in the slot together with the segment conductive body.

Abstract: A rotating electrical machine includes a stator and a rotor. The stator winding includes a plurality of conductor segments inserted through the slots from one end surface of the stator core with end portions of the conductor segments projecting out beyond another end surface of the stator core. The conductor segments include an undeformed portion, a plastically deformed portion formed at the end portions thereof and a tapered portion. The plastically deformed portion has a dimension of the plastically deformed portion along a circumferential direction that is greater than a dimension of the undeformed portion along the circumferential direction and so that a dimension of the plastically deformed portion along a radial direction is smaller than a dimension of the undeformed portion along the radial direction. The conductor segments are welded together at tops of the plastically deformed portions thereof.

Abstract: A rotating electrical machine includes: a stator core; a stator winding; and a rotor. Cross conductors connect slot conductors to run astride slots with the slot pitch N+1 at coil ends on one side and run astride slots with the slot pitch N?1 at coil ends on another side, with N representing a number of slots per pole; the stator winding includes slot conductor groups each having a plurality of slot conductors; the plurality of slot conductors in each slot conductor group are inserted at a predetermined number NS of successive slots so that the slot conductors in the slot conductor group take successive slot positions and successive layer positions; and the number NS is set so that NS=NSPP+NL when NSPP represents a number of slots per phase per pole and a number of layers is expressed as 2×NL.

Abstract: A rotating electrical machine includes: a stator core; a stator winding; and a rotor. Cross conductors connect slot conductors to run astride slots with the slot pitch N+1 at coil ends on one side and run astride slots with the slot pitch N?1 at coil ends on another side, with N representing a number of slots per pole; the stator winding includes slot conductor groups each having a plurality of slot conductors; the plurality of slot conductors in each slot conductor group are inserted at a predetermined number Ns of successive slots so that the slot conductors in the slot conductor group take successive slot positions and successive layer positions; and the number Ns is set so that Ns=NSPP+NL when NSPP represents a number of slots per phase per pole and a number of layers is expressed as 2×NL.

Abstract: The present invention is directed to connection technology for providing a sufficient connection strength in bonding a wire material and a twisted wire each having a large diameter when directly bonding the wire material, which is used for a stator of an electric motor and a generator, and the twisted wire serving as a lead wire by ultrasonic bonding. A twisted wire having a plurality of core wires is hardened by ultrasonic vibration using a pressurized vibration tool when the twisted wire is connected to a wire material. After that, the twisted wire is reversed such that the hardened surface thereof faces the wire material and then comes into contact with the wire material. In this state, ultrasonic waves are applied to the hardened surface from the opposite side using the vibration tool, thereby connecting the hardened surface of the twisted wire and the wire material.

Abstract: A rotating electrical machine includes: a stator core; a stator winding; and a rotor. Cross conductors connect slot conductors to run astride slots with the slot pitch N+1 at coil ends on one side and run astride slots with the slot pitch N?1 at coil ends on another side, with N representing a number of slots per pole; the stator winding includes slot conductor groups each having a plurality of slot conductors; the plurality of slot conductors in each slot conductor group are inserted at a predetermined number Ns of successive slots so that the slot conductors in the slot conductor group take successive slot positions and successive layer positions; and the number Ns is set so that Ns=NSPP+NL when NSPP represents a number of slots per phase per pole and a number of layers is expressed as 2×NL.

Abstract: An electric rotating machine is provided that can ensure insulation quality between a coil end and an inside wall of a housing or of a case. The electric rotating machine includes a stator including a stator core and a stator winding. The stator core has a plurality of slots rowed in a circumferential direction. The stator winding is formed of a conductor rectangular in a cross section and is inserted into the slots, the conductor being provided with an insulating coated layer. The stator winding has a first segment transition bent section provided on a radially outside of the stator and a second segment transition bent section provided on a radially inside of the stator. The first segment transition bent section has a layer-transition bent section angle greater than a layer-transition bent section angle of the second segment transition bent section.

Abstract: A rotating electrical machine includes a stator and a rotor. The stator winding includes a plurality of conductor segments inserted through the slots from one end surface of the stator core with end portions of the conductor segments projecting out beyond another end surface of the stator core. The conductor segments include an undeformed portion, a plastically deformed portion formed at the end portions thereof and a tapered portion. The plastically deformed portion has a dimension of the plastically deformed portion along a circumferential direction that is greater than a dimension of the undeformed portion along the circumferential direction and so that a dimension of the plastically deformed portion along a radial direction is smaller than a dimension of the undeformed portion along the radial direction. The conductor segments are welded together at tops of the plastically deformed portions thereof.

Abstract: A rotating electric machine includes: a stator core having a plurality of slots aligned along a circumferential direction; a stator having a stator coil with an enamel coating inserted into the slots of the stator core; and a rotor rotatably arranged over the stator core through a given gap. The stator coil includes: main coils of a plurality of phases in which a plurality of segment coils each having a rectangular cross-section wire formed into a substantially U-shaped wire in advance is connected to each other; a first sub-coil having a lead wire led from the slots and attached with an AC terminal, and connected to one end of the respective main coils; and a second sub-coil having a neutral wire led from the slots, and connected to the other end of the respective main coils. The lead wire and the neutral wire are each formed of a wire with a bend structure having a plurality of straights and bends.

Abstract: An object is to provide a rotating electric machine offering a high output and high efficiency by balancing inductance of each phase even if a stator is used in which stator windings of different phases are disposed in a slot of a stator core in a three-phase winding. A stator 5 includes a stator core 6 having a plurality of slots arrayed circumferentially and opening to an inner peripheral surface and a stator winding 7 wound in each of the slots. The stator winding 7 is divided into at least two for each phase (7U-A, 7U-B, 7V-A, 7V-B, 7W-A, 7W-B). After insertion of the stator core 6, the stator winding of each phase is connected in parallel or in series. The stator winding of each phase is disposed in slots such that combined inductance of different phases is equalized.

Abstract: A stator for a rotating electrical machine includes a stator core including a plurality of slots arrayed in a circumferential direction and a stator winding formed of a conductor having a rectangular cross section and an insulation coating. The stator winding is configured to be inserted in the slot. The stator winding includes a first, a second, and a third phase windings constituted by connecting a plurality of segment coils formed in an approximate U-shape. The stator winding also includes a first neutral wire formed of a single continuous conductor extending across a first slot and a second slot, and configured to connect the first phase winding and the second phase winding. The stator winding further includes a second neutral wire pulled out from a third slot and configured to connect the third phase winding and the first neutral wire.

Abstract: A rotating electric machine includes a rotor and a stator. The stator coil of the stator includes a set of a first stator coil and a second stator coil that is stored in an adjacent slot to a slot in which the first stator coil is stored, with a number of the set being same as a number of phases, and one end of each of the first stator coil and the second stator coil is a lead section and an other end is a neutral point. A plurality of the stator coils are arranged radially in layers in each slot, and a lead section of the first stator coil and a lead section of the second stator coil are connected with each other with one of the lead sections extending from an outermost layer of the slot and an other of the lead sections extending from an innermost layer of the slot so that the connected lead sections constitute an external connection terminal.

Abstract: A rotating electrical machine includes a stator with an iron core having a plurality of slots and a stator winding configured by connecting a plurality of segment conductors each formed by a rectangular wire including an end portion and an insulating film; and a rotator that faces the stator through a gap, wherein the conductor includes a portion coated with the insulating film and a peel-off portion from which the insulating film is peeled off and has a cross-section smaller than the coated portion, the segment conductor and another segment conductor are bonded to each other outside the slots so as to bring at least parts of the peel-off portions as bonding faces into contact with each other, at least one segment conductor of the bonded segment conductors includes a straight portion that is formed in a linear shape in an axial direction and an arc portion.