Patents by Inventor Yoshimitsu Sakaguchi

Yoshimitsu Sakaguchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8557472
    Abstract: There are provided a novel proton-conducting polymer membrane that shows good workability in a fuel cell assembling process and good proton conductivity and durability even under high-temperature, non-humidified conditions, a method for production thereof, and a fuel cell therewith. The proton-conducting polymer membrane includes: a polymer membrane containing a polybenzimidazole compound having a sulfonic acid group and/or a phosphonic acid group; and vinylphosphonic acid contained in the polymer membrane. The fuel cell uses the proton-conducting polymer membrane. The polybenzimidazole compound preferably includes a sulfonic and/or phosphonic acid group-containing component represented by Structural Formula (1): wherein n represents an integer of 1 to 4, R1 represents a tetravalent aromatic linking unit capable of forming an imidazole ring, R2 represents a bivalent aromatic linking unit, and Z represents a sulfonic acid group and/or a phosphonic acid group.
    Type: Grant
    Filed: May 31, 2006
    Date of Patent: October 15, 2013
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Fusaki Fujibayashi, Yoshimitsu Sakaguchi, Satoshi Takase
  • Patent number: 8445141
    Abstract: The present invention relates to a sulfonic acid group-containing polymer excellent in ion conductivity and durability, a method for producing the same, a resin composition containing the sulfonic acid group-containing polymer, a polymer electrolyte membrane, a polymer electrolyte membrane/electrode assembly, and a fuel cell. The sulfonic acid group-containing polymer of the present invention, in a first embodiment, includes a constituent represented by the following chemical formula 1: wherein X represents hydrogen or a monovalent cation species; Y represents a sulfone group or a ketone group; and n represents an arbitrary integer not less than 2.
    Type: Grant
    Filed: June 6, 2006
    Date of Patent: May 21, 2013
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Kota Kitamura, Yoshimitsu Sakaguchi, Hiroki Yamaguchi, Masahiro Yamashita, Kousuke Sasai
  • Patent number: 8304133
    Abstract: The invention provides a method for producing a polymer electrolyte membrane including (A) a membrane formation step of forming a membrane-form product of an ionic group-containing polymer electrolyte on a support, (B) an acid treatment step of exchanging the ionic group into an acid type by bringing the membrane into contact with an inorganic acid-containing acidic liquid, (C) an acid removal step of removing a free acid in the acid-treated membrane, and (D) a drying step of drying the acid-removed membrane, wherein the steps (B) to (D) are carried out without separating the membrane from the support.
    Type: Grant
    Filed: December 26, 2007
    Date of Patent: November 6, 2012
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Kousuke Sasai, Hiroki Yamaguchi, Yoshimitsu Sakaguchi, Kouta Kitamura, Masahiro Yamashita
  • Patent number: 8216727
    Abstract: A proton exchange membrane is obtained which can give an excellent power generation characteristic when the membrane is applied to, in particular, a fuel cell wherein high-concentration methanol is used as a fuel. In the aromatic hydrocarbon based proton exchange membrane of the invention, the ion exchange capacity is set into the range of 0.6 to 1.3 meq/g. Moreover, the area swelling rate for a 30% by mass methanol aqueous solution at 40° C. is set into the range of 2 to 30%. Preferably, a sulfonic acid group is bonded to an aromatic ring of the aromatic hydrocarbon based polymer contained in the aromatic hydrocarbon based proton exchange film. Preferably, the aromatic hydrocarbon based polymer is a polyarylene ether based polymer.
    Type: Grant
    Filed: May 7, 2007
    Date of Patent: July 10, 2012
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Masahiro Yamashita, Yoshimitsu Sakaguchi, Kota Kitamura
  • Patent number: 8187734
    Abstract: A proton-conducting polymer composition which contains an aromatic hydrocarbon type of proton-conducting polymer in an amount of 1 to 30 mass %, wherein a component of said proton-conducting polymer having a molecular weight in the range of 2,000 to 230,000 in terms of polyethylene glycol accounts for 10 mass % or more of the total amount of said proton-conducting polymer; a method for preparing the proton-conducting polymer composition, a catalyst ink comprising the proton-conducting polymer composition and a fuel cell including the catalyst ink. The above proton-conducting polymer composition can well exploit the performance capability of a catalyst of a fuel cell, especially when it is allowed to be present with the electrode of a fuel cell.
    Type: Grant
    Filed: November 7, 2005
    Date of Patent: May 29, 2012
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Masahiro Yamashita, Kota Kitamura, Yoshimitsu Sakaguchi
  • Publication number: 20120052411
    Abstract: A proton exchange membrane is obtained which can give an excellent power generation characteristic when the membrane is applied to, in particular, a fuel cell wherein high-concentration methanol is used as a fuel. In the aromatic hydrocarbon based proton exchange membrane of the invention, the ion exchange capacity is set into the range of 0.6 to 1.3 meq/g. Moreover, the area swelling rate for a 30% by mass methanol aqueous solution at 40° C. is set into the range of 2 to 30%. Preferably, a sulfonic acid group is bonded to an aromatic ring of the aromatic hydrocarbon based polymer contained in the aromatic hydrocarbon based proton exchange film. Preferably, the aromatic hydrocarbon based polymer is a polyarylene ether based polymer.
    Type: Application
    Filed: May 7, 2007
    Publication date: March 1, 2012
    Inventors: Masahiro YAMASHITA, Yoshimitsu SAKAGUCHI, Kota KITAMURA
  • Publication number: 20110065021
    Abstract: [Object] To provide a proton exchange membrane for a fuel cell having excellent proton conductivity, lower property of swelling with hot water, and excellent durability, as well as a block copolymer forming the proton exchange membrane, and a composition, a molded product, a fuel cell proton exchange membrane electrode assembly, and a fuel cell.
    Type: Application
    Filed: May 8, 2009
    Publication date: March 17, 2011
    Applicant: TOYO BOSEKI KABUSHIKI KAISHA
    Inventors: Kouta Kitamura, Shunsuke Ichimura, Yoshimitsu Sakaguchi, Yoshiko Akitomo, Akira Nishimoto, Masahiro Yamashita, Kousuke Sasai, Takahiro Matsumura
  • Patent number: 7754844
    Abstract: A polyarylene ether-based compound according to the present invention includes polymer components represented in general formula (1) and general formula (2): wherein Ar indicates a divalent aromatic group, Y indicates a sulfone group or a ketone group, X indicates H or a monovalent cation species, and Ar? indicates a divalent aromatic group.
    Type: Grant
    Filed: October 7, 2003
    Date of Patent: July 13, 2010
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Yoshimitsu Sakaguchi, Kota Kitamura, Shigenori Nagahara, Masahiro Yamashita, Junko Nakao
  • Publication number: 20100055536
    Abstract: The invention provides a method for producing a polymer electrolyte membrane including (A) a membrane formation step of forming a membrane-form product of an ionic group-containing polymer electrolyte on a support, (B) an acid treatment step of exchanging the ionic group into an acid type by bringing the membrane into contact with an inorganic acid-containing acidic liquid, (C) an acid removal step of removing a free acid in the acid-treated membrane, and (D) a drying step of drying the acid-removed membrane, wherein the steps (B) to (D) are carried out without separating the membrane from the support.
    Type: Application
    Filed: December 26, 2007
    Publication date: March 4, 2010
    Applicant: TOYO BOSEKI KABUSHIKI KAISHA
    Inventors: Kousuke Sasai, Hiroki Yamacuchi, Yoshimitsu Sakaguchi, Kouta Kitamura, Masahiro Yamashita
  • Patent number: 7649025
    Abstract: A composite ion exchange membrane having a high swelling resistance and being superior in mechanical strength and ion conductivity can be provided by means of an composite ion exchange membrane including an ion exchange resin composition and a support membrane having a continuous pore penetrating the support membrane, wherein the support membrane is one which accepts the ion exchange resin composition within the pore, and wherein the ion exchange resin composition is one which contains an ion exchange resin containing, as a main component, an aromatic polyether and/or its derivative, the aromatic polyether being obtained by mixing a compound having a specific structure, an aromatic dihalogenated compound and a bisphenol compound with a carbonate and/or a bicarbonate of an alkali metal and polymerizing the mixture in an organic solvent.
    Type: Grant
    Filed: October 16, 2003
    Date of Patent: January 19, 2010
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Kota Kitamura, Yoshimitsu Sakaguchi, Shigenori Nagahara, Shiro Hamamoto, Naohiko Takimoto, Hideki Sugihara, Satoshi Takase, Tooru Kitagawa, Miyako Noshiro
  • Publication number: 20090269643
    Abstract: A proton-conducting polymer composition which contains an aromatic hydrocarbon type of proton-conducting polymer in an amount of 1 to 30 mass %, wherein a component of said proton-conducting polymer having a molecular weight in the range of 2,000 to 230,000 in terms of polyethylene glycol accounts for 10 mass % or more of the total amount of said proton-conducting polymer; a method for preparing the proton-conducting polymer composition, a catalyst ink comprising the proton-conducting polymer composition and a fuel cell including the catalyst ink. The above proton-conducting polymer composition can well exploit the performance capability of a catalyst of a fuel cell, especially when it is allowed to be present with the electrode of a fuel cell.
    Type: Application
    Filed: November 7, 2005
    Publication date: October 29, 2009
    Inventors: Masahiro Yamashita, Kota Kitamura, Yoshimitsu Sakaguchi
  • Publication number: 20090136818
    Abstract: There are provided a novel proton-conducting polymer membrane that shows good workability in a fuel cell assembling process and good proton conductivity and durability even under high-temperature, non-humidified conditions, a method for production thereof, and a fuel cell therewith. The proton-conducting polymer membrane includes: a polymer membrane containing a polybenzimidazole compound having a sulfonic acid group and/or a phosphonic acid group; and vinylphosphonic acid contained in the polymer membrane. The fuel cell uses the proton-conducting polymer membrane. The polybenzimidazole compound preferably includes a sulfonic and/or phosphonic acid group-containing component represented by Structural Formula (1): wherein n represents an integer of 1 to 4, R1 represents a tetravalent aromatic linking unit capable of forming an imidazole ring, R2 represents a bivalent aromatic linking unit, and Z represents a sulfonic acid group and/or a phosphonic acid group.
    Type: Application
    Filed: May 31, 2006
    Publication date: May 28, 2009
    Inventors: Fusaki Fujibayashi, Yoshimitsu Sakaguchi, Satoshi Takase
  • Patent number: 7537852
    Abstract: The present invention provides a composite ion exchange membrane which has high mechanical strength and is suitable for use as a solid polymer electrolyte membrane excellent in ionic conductivity and a method for its production. The invention is achieved by a composite ion exchange membrane including a composite layer comprising a support membrane with continuous voids formed of polybenzazole polymer, the support membrane being impregnated with ion exchange resin, and surface layers formed of ion exchange resin free of support membranes, the surface layers being formed on both surfaces of the composite layer so as to sandwich the composite layer therebetween.
    Type: Grant
    Filed: February 3, 2003
    Date of Patent: May 26, 2009
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Shiro Hamamoto, Satoshi Takase, Yoshimitsu Sakaguchi, Shigenori Nagahara, Kota Kitamura, Junko Nakao, Kousuke Sasai
  • Publication number: 20090075147
    Abstract: The present invention relates to a sulfonic acid group-containing polymer excellent in ion conductivity and durability, a method for producing the same, a resin composition containing the sulfonic acid group-containing polymer, a polymer electrolyte membrane, a polymer electrolyte membrane/electrode assembly, and a fuel cell. The sulfonic acid group-containing polymer of the present invention, in a first embodiment, includes a constituent represented by the following chemical formula 1: wherein X represents hydrogen or a monovalent cation species; Y represents a sulfone group or a ketone group; and n represents an arbitrary integer not less than 2.
    Type: Application
    Filed: June 6, 2006
    Publication date: March 19, 2009
    Inventors: Kota Kitamura, Yoshimitsu Sakaguchi, Hiroki Yamaguchi, Masahiro Yamashita, Kousuke Sasai
  • Publication number: 20080063917
    Abstract: Disclosed is an electrolyte membrane-electrode assembly wherein a hydrocarbon-based solid polymer electrolyte membrane is sandwiched between a pair of electrodes. In this electrolyte membrane-electrode assembly, the glass transition temperature of the electrolyte membrane in a dry state is not less than 160° C. and the maximum moisture content of the electrolyte membrane is 10-120%. By using such a hydrocarbon-based solid polymer electrolyte membrane, there can be obtained an electrolyte membrane-electrode assembly which is excellent in reliability and durability. Also disclosed are a fuel cell using such an electrolyte membrane-electrode assembly and a method for producing such an electrolyte membrane-electrode assembly.
    Type: Application
    Filed: July 29, 2004
    Publication date: March 13, 2008
    Inventors: Masahiro Yamashita, Yoshimitsu Sakaguchi, Satoshi Takase, Kota Kitamura
  • Patent number: 7288603
    Abstract: An object of the present invention is to obtain a novel polymeric material capable of forming a solid polymer electrolyte excellent not only in processability, solvent resistance and durability/stability but also in ion conductivity by introducing sulfonic acid group or phosphonic acid group into a polybenzazole compound having excellent properties in view of heat resistance, solvent resistance, mechanical characteristics and the like. Means attaining the object of the present invention is a polybenzazole compound including an aromatic dicarboxylic acid bond unit having sulfonic acid group and/or phosphonic acid group and satisfying either a condition that inherent viscosity measured in concentrated sulfuric acid is in the range of 0.25 to 10 dl/g or a condition that inherent viscosity measured in a methanesulfonic acid solution is in the range of 0.1 to 50 dl/g.
    Type: Grant
    Filed: November 12, 2001
    Date of Patent: October 30, 2007
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Yoshimitsu Sakaguchi, Kota Kitamura, Hiroaki Taguchi, Junko Nakao, Shiro Hamamoto, Hiroshi Tachimori, Satoshi Takase
  • Publication number: 20060241192
    Abstract: A composite ion exchange membrane having a high swelling resistance and being superior in mechanical strength and ion conductivity can be provided by means of an composite ion exchange membrane including an ion exchange resin composition and a support membrane having a continuous pore penetrating the support membrane, wherein the support membrane is one which accepts the ion exchange resin composition within the pore, and wherein the ion exchange resin composition is one which contains an ion exchange resin containing, as a main component, an aromatic polyether and/or its derivative, the aromatic polyether being obtained by mixing a compound having a specific structure, an aromatic dihalogenated compound and a bisphenol compound with a carbonate and/or a bicarbonate of an alkali metal and polymerizing the mixture in an organic solvent.
    Type: Application
    Filed: October 16, 2003
    Publication date: October 26, 2006
    Inventors: Kota Kitamura, Yoshimitsu Sakaguchi, Shigenori Nagahara, Shiro Hamamoto, Naohiko Takimoto, Hideki Sugihara, Satoshi Takase, Tooru Kitagawa, Miyako Noshiro
  • Publication number: 20060166048
    Abstract: A polyarylene ether-based compound according to the present invention includes polymer components represented in general formula (1) and general formula (2): wherein Ar indicates a divalent aromatic group, Y indicates a sulfone group or a ketone group, X indicates H or a monovalent cation species, and Ar? indicates a divalent aromatic group.
    Type: Application
    Filed: October 7, 2003
    Publication date: July 27, 2006
    Inventors: Yoshimitsu Sakaguchi, Kota Kitamura, Shigenori Nagahara, Masahiro Yamashita, Junko Nakao
  • Publication number: 20060138042
    Abstract: The present invention is a heat-resistant film comprising at least any one of a polybenzazole, aramid and polyamideimide produced by introducing a thin film made by a roll, slit or press from a polymer solution sandwiched between at least two supports into a coagulating bath and peeling the supports off in the coagulating bath to effect the coagulation, and a composite ion-exchange membrane having a surface layer consisting of an ion-exchange resin excluding a porous film on the both side of a composite layer formed by impregnating said film with the ion-exchange resin. A heat-resistant film having a combination of excellent heat resistance, mechanical strength, smoothness and interlaminar peeling resistance, especially a microporous heat-resistant film, and a composite ion-exchange membrane employing the same which has an excellent ion conductivity are provided.
    Type: Application
    Filed: October 23, 2003
    Publication date: June 29, 2006
    Inventors: Kazutake Okamoto, Hisato Kobayashi, Keizo Kawahara, Shiro Hamamoto, Satoshi Takase, Yoshimitsu Sakaguchi, Cyuji Inukai, Jun Yamada, Daisuke Sakura, Muneatsu Nakamura
  • Publication number: 20050095486
    Abstract: The present invention provides a composite ion exchange membrane which has high mechanical strength and is suitable for use as a solid polymer electrolyte membrane excellent in ionic conductivity and a method for its production. The invention is achieved by a composite ion exchange membrane including a composite layer comprising a support membrane with continuous voids formed of polybenzazole polymer, the support membrane being impregnated with ion exchange resin, and surface layers formed of ion exchange resin free of support membranes, the surface layers being formed on both surfaces of the composite layer so as to sandwich the composite layer therebetween.
    Type: Application
    Filed: February 3, 2003
    Publication date: May 5, 2005
    Inventors: Shiro Hamamoto, Satoshi Takase, Yoshimitsu Sakaguchi, Shigenori Nagahara, Kota Kitamura, Junko Nakao, Kousuke Sasai