Patents by Inventor Yoshinari Okada

Yoshinari Okada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9771643
    Abstract: The invention provides a carburized part which has excellent medium-cycle fatigue strength in particular subjected to surface-hardening treatment by carburization. The invention provides a carburized part including a carburized layer formed by performing carburizing treatment to a steel, the steel including, in terms of % by mass: 0.15% to 0.25% of C, 0.15% or less of Si, 0.4% to 1.1% of Mn, 0.8% to 1.4% of Cr, 0.25% to 0.55% of Mo, 0.015% or less of P, and 0.035% or less of S, with the remainder being Fe and unavoidable impurities, and the steel satisfying the following relation; 0.10?[Mo]/(10[Si]+[Mn]+[Cr])?0.40, in which [M] represents a content of element M in terms of % by mass.
    Type: Grant
    Filed: April 4, 2014
    Date of Patent: September 26, 2017
    Assignees: HONDA MOTOR CO., LTD., DAIDO STEEL CO., LTD.
    Inventors: Akihito Ninomiya, Yoshinari Okada, Takahiro Miyazaki, Yasushi Matsumura, Shinichiro Kato, Tetsuya Shimomura
  • Patent number: 9410232
    Abstract: A method for producing a steel component by performing the treatments of the following sequentially steps 1 and 2 to a steel material containing, by mass %, C: 0.15 to 0.25%, Si: 0.01 to 0.10%, Mn: 0.50 to 0.80%, S: 0.003 to 0.030%, Cr: 0.80 to 1.20%, Mo: 0.30 to 0.45%, Al: 0.015 to 0.050%, and N: 0.010 to 0.025%, wherein Cr/Mn is 1.3 to 2.4, the balance being Fe and impurities, and contents of P and O among the impurities are P: not more than 0.010%, and O: not more than 0.0020%: step 1: a treatment which holds the steel material at a temperature of 850 to 1000° C. in a carburizing atmosphere or carbonitriding atmosphere, and step 2: a treatment which quenches the carburized or carbonitrided steel material, by using quenching oil having a temperature of 40 to 80° C. and a kinetic viscosity of 20 to 25 mm2/s at 40° C.
    Type: Grant
    Filed: October 31, 2012
    Date of Patent: August 9, 2016
    Assignees: NIPPON STEEL & SUMITOMO METAL CORPORATION, HONDA MOTOR CO., LTD.
    Inventors: Masayuki Horimoto, Hideki Imataka, Masaomi Nakaoka, Akihito Ninomiya, Yoshinari Okada
  • Patent number: 9062364
    Abstract: A method for producing a carbonitrided member comprising the steps of carburizing a steel part having a composition of, by mass percent, C: 0.10 to 0.35%, Si: 0.15 to 1.0%, Mn: 0.30 to 1.0%, Cr: 0.40 to 2.0%, S: 0.05% or less with the balance being Fe and impurities in a carburizing atmosphere of 900 to 950° C. The carburized steel part is carbonitrided in a carbonitriding atmosphere with the temperature of 800 to 900° C. and the nitrogen potential of 0.2 to 0.6%. The carbonitrided steel part is qhenched and then shot peened. The shot peening treatment may be further performed while heating to a temperature not higher than 350° C. or immediately after heating to a temperature not higher than 350° C. After quenching, the shot peening treatment may be further performed after tempering in the temperature range exceeding 250° C. and not higher than 350° C.
    Type: Grant
    Filed: March 8, 2012
    Date of Patent: June 23, 2015
    Assignees: NIPPON STEEL & SUMITOMO METAL CORPORATION, HONDA MOTOR CO., LTD.
    Inventors: Naoyuki Sano, Masayuki Horimoto, Yoshinari Okada, Masaki Amano, Akihito Ninomiya
  • Publication number: 20140366992
    Abstract: A process for producing a carbonitrided part comprising the steps of preparing a base steel part, having a composition comprising, in mass percent, C: 0.10 to 0.24%, Si: 0.15 to 1.0%, Mn: 0.30 to 1.0%, Cr: 0.40 to 2.0%, S: 0.05% or less, with the balance being Fe and impurities and performing the following steps 1-4 in sequence. Step 1 is carburizing the base steel part under a carburizing atmosphere at a temperature of 900 to 950° C. Step 2 is carbonitriding the base steel part carburized according to step 1 under a carbonitriding atmosphere at a temperature of 800 to 900° C. with a nitrogen potential of 0.2 to 0.6%. Step 3 is quenching the base steel part carbonitrided according to step 2. Step 4 is tempering the base steel part quenched according to step 3 at a temperature of more than 250° C. to not more than 350° C.
    Type: Application
    Filed: July 1, 2014
    Publication date: December 18, 2014
    Inventors: Naoyuki SANO, Masayuki HORIMOTO, Yoshinari OKADA, Masaki AMANO, Akihito NINOMIYA
  • Publication number: 20140299234
    Abstract: The invention provides a carburized part which has excellent medium-cycle fatigue strength in particular subjected to surface-hardening treatment by carburization. The invention provides a carburized part including a carburized layer formed by performing carburizing treatment to a steel, the steel including, in terms of % by mass: 0.15% to 0.25% of C, 0.15% or less of Si, 0.4% to 1.1% of Mn, 0.8% to 1.4% of Cr, 0.25% to 0.55% of Mo, 0.015% or less of P, and 0.035% or less of S, with the remainder being Fe and unavoidable impurities, and the steel satisfying the following relation; 0.10?[Mo]/(10[Si]+[Mn]+[Cr])?0.40, in which [M] represents a content of element M in terms of % by mass.
    Type: Application
    Filed: April 4, 2014
    Publication date: October 9, 2014
    Applicants: HONDA MOTOR CO., LTD., DAIDO STEEL CO., LTD.
    Inventors: Shinichiro KATO, Takahiro MIYAZAKI, Yoshinari OKADA, Akihito NINOMIYA, Tetsuya SHIMOMURA, Yasushi MATSUMURA
  • Publication number: 20140246126
    Abstract: A method for producing a steel component by performing the treatments of the following sequentially steps 1 and 2 to a steel material containing, by mass %, C: 0.15 to 0.25%, Si: 0.01 to 0.10%, Mn: 0.50 to 0.80%, S: 0.003 to 0.030%, Cr: 0.80 to 1.20%, Mo: 0.30 to 0.45%, Al: 0.015 to 0.050%, and N: 0.010 to 0.025%, wherein Cr/Mn is 1.3 to 2.4, the balance being Fe and impurities, and contents of P and O among the impurities are P: not more than 0.010%, and O: not more than 0.0020%: step 1: a treatment which holds the steel material at a temperature of 850 to 1000° C. in a carburizing atmosphere or carbonitriding atmosphere, and step 2: a treatment which quenches the carburized or carbonitrided steel material, by using quenching oil having a temperature of 40 to 80° C. and a kinetic viscosity of 20 to 25 mm2/s at 40° C.
    Type: Application
    Filed: October 31, 2012
    Publication date: September 4, 2014
    Inventors: Masayuki Horimoto, Hideki Imataka, Masaomi Nakaoka, Akihito Ninomiya, Yoshinari Okada
  • Publication number: 20120211122
    Abstract: A method for producing a carbonitrided member comprising the steps of carburizing a steel part having a composition of, by mass percent, C: 0.10 to 0.35%, Si: 0.15 to 1.0%, Mn: 0.30 to 1.0%, Cr: 0.40 to 2.0%, S: 0.05% or less with the balance being Fe and impurities in a carburizing atmosphere of 900 to 950° C. The carburized steel part is carbonitrided in a carbonitriding atmosphere with the temperature of 800 to 900° C. and the nitrogen potential of 0.2 to 0.6%. The carbonitrided steel part is qhenched and then shot peened. The shot peening treatment may be further performed while heating to a temperature not higher than 350° C. or immediately after heating to a temperature not higher than 350° C. After quenching, the shot peening treatment may be further performed after tempering in the temperature range exceeding 250° C. and not higher than 350° C.
    Type: Application
    Filed: March 8, 2012
    Publication date: August 23, 2012
    Applicants: HONDA MOTOR CO., LTD., SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Naoyuki SANO, Masayuki HORIMOTO, Yoshinari OKADA, Masaki AMANO, Akihito NINOMIYA
  • Publication number: 20110284133
    Abstract: A carbonitrided part, where a base steel contains, in mass percent, C: 0.10 to 0.35%, Si: 0.15 to 1.0%, Mn: 0.30 to 1.0%, Cr: 0.40 to 2.0%, S?0.05%, and according to need further Mo?0.50%, with the balance being Fe and impurities, and in the region to a position of effective hardening depth from the surface of a hardened layer of the carbonitrided part, iron nitride particles of ?-Fe3N and/or ?-Fe2N are dispersed, and retained austenite is decomposed into bainitic ferrite, Fe3C, and ??-Fe16N2 has excellent abrasion strength and high pitting strength, although the base steel is a low-cost one with less content of Mo of an expensive alloy element or without addition of Mo. This carbonitrided part can be produced, for example, by subjecting the base steel part to carburizing in which the base steel part is held in a carburizing atmosphere at 900 to 950° C. and successively to carbonitriding in which the base steel part is held in a carbonitriding atmosphere with a nitrogen potential of 0.2 to 0.
    Type: Application
    Filed: May 26, 2011
    Publication date: November 24, 2011
    Applicants: HONDA MOTOR CO., LTD., SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Naoyuki Sano, Masayuki Horimoto, Yoshinari Okada, Masaki Amano, Akihito Ninomiya
  • Patent number: 6858099
    Abstract: A method for producing a steel material having a high fatigue strength and given a uniform residual stress by a rapid treatment. A marageing steel is subjected to a cold plastic working to have a predetermined dimension, to a solution treatment for 60 minutes or more at a temperature of 750 to 800° C., and to an aging.
    Type: Grant
    Filed: April 4, 2002
    Date of Patent: February 22, 2005
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Kazuo Ishii, Yoshinari Okada
  • Patent number: 6802915
    Abstract: A pushing block for the CVT belt has a hyper-eutectoid structure overall and exhibiting a structure in which spheroidal cementite having an area percentage of 0.4% or more are dispersed in a matrix of a martensite.
    Type: Grant
    Filed: April 18, 2003
    Date of Patent: October 12, 2004
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Yoshinari Okada, Haruo Fukuda
  • Patent number: 6739995
    Abstract: A pushing block for the CVT belt has a hyper-eutectoid structure overall and exhibiting a structure in which spheroidal cementite having an area percentage of 0.4% or more are dispersed in a matrix of a martensite.
    Type: Grant
    Filed: February 14, 2002
    Date of Patent: May 25, 2004
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Yoshinari Okada, Haruo Fukuda
  • Publication number: 20040003869
    Abstract: A method for producing a steel material having a high fatigue strength and given a uniform residual stress by a rapid treatment. A marageing steel is subjected to a cold plastic working to have a predetermined dimension, to a solution treatment for 60 minutes or more at a temperature of 750 to 800° C., and to an aging.
    Type: Application
    Filed: December 4, 2002
    Publication date: January 8, 2004
    Inventors: Kazuo Ishii, Yoshinari Okada
  • Publication number: 20030195073
    Abstract: A pushing block for the CVT belt has a hyper-eutectoid structure overall and exhibiting a structure in which spheroidal cementite having an area percentage of 0.4% or more are dispersed in a matrix of a martensite.
    Type: Application
    Filed: April 18, 2003
    Publication date: October 16, 2003
    Applicant: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Yoshinari Okada, Haruo Fukuda
  • Publication number: 20020160870
    Abstract: A pushing block for the CVT belt has a hyper-eutectoid structure overall and exhibiting a structure in which spheroidal cementite having an area percentage of 0.4% or more are dispersed in a matrix of a martensite.
    Type: Application
    Filed: February 14, 2002
    Publication date: October 31, 2002
    Inventors: Yoshinari Okada, Haruo Fukuda