Patents by Inventor Yoshinobu Honkura

Yoshinobu Honkura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20130093121
    Abstract: A method for production of an anisotropic bonded magnet includes: aligning magnetic pole bodies which include an even number of permanent magnets arranged uniformly around an outer periphery of an annular cavity filled with magnetic raw material, aligning magnetic fields to cause rare-earth anisotropic magnet powder to be semi-radially aligned; compressively molding the semi-radially aligned magnet raw material to obtain an annular compact; discharging the compact from the annular cavity; demagnetizing causing the aligning magnetic pole bodies to relatively move only in circumferential direction with respect to the compact after the molding step thereby to apply demagnetization magnetic fields to the compact. The demagnetization magnetic fields are applied from the aligning magnetic pole bodies with opposite poles to those during the alignment step, and the demagnetization magnetic fields are in directions for cancelling the magnetization of the compact caused by the aligning magnetic fields.
    Type: Application
    Filed: April 5, 2011
    Publication date: April 18, 2013
    Applicant: AICHI STEEL CORPORATION
    Inventors: Yoshinobu Honkura, Hironari Mitarai, Hiroshi Matsuoka, Masayuki Kato, Ikuzou Okumura
  • Publication number: 20130069747
    Abstract: A production method for a case-integrated bonded magnet includes: filling a tubular cavity with a magnet raw material that includes a rare-earth magnet powder and a thermosetting resin binder; heating the magnet raw material to cause the thermosetting resin softened or melted while compressively molding the magnet raw material to obtain a tubular compact; discharging the tubular compact from the tubular cavity while press-fitting the tubular compact into a metal tubular case having an inner peripheral surface coaxial with the tubular cavity; and heat-curing the tubular compact with the tubular case to cure the thermosetting resin. The tubular compact press-fitted into the tubular case is thermally cured thereby causing the tubular compact to transform to a tubular bonded magnet, which expands unexpectedly due to heat.
    Type: Application
    Filed: April 5, 2011
    Publication date: March 21, 2013
    Applicant: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Hironari Mitarai, Hiroshi Matsuoka, Masayuki Kato, Ikuzou Okumura
  • Patent number: 8378670
    Abstract: A magneto-impedance element includes a magnetic sensitive member having a form of a line, whose electromagnetic characteristics vary depending on an external magnetic field, a pulse current flowing from one to another end portion thereof in an axial direction. A conductive layer is arranged on an insulating layer provided on an outer surface of the magnetic sensitive member. A connection portion, electrically connecting the magnetic sensitive member and the conductive layer, is arranged on the other end portion in the axial direction of the magnetic sensitive member. A detection coil, outputting an induced voltage corresponding to an intensity of an external magnetic field acting on the magnetic sensitive member when the pulse current flows in the magnetic sensitive member, is wounded around the conductive layer. A direction of the pulse currents flowing in the magnetic sensitive member and in the conductive layer are opposite each other.
    Type: Grant
    Filed: October 2, 2008
    Date of Patent: February 19, 2013
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto
  • Publication number: 20130038323
    Abstract: A magneto-impedance element includes a magnetic sensitive member having a form of a line, whose electromagnetic characteristics vary depending on an external magnetic field, a pulse current flowing from one to another end portion thereof in an axial direction. A conductive layer is arranged on an insulating layer provided on an outer surface of the magnetic sensitive member. A connection portion, electrically connecting the magnetic sensitive member and the conductive layer, is arranged on the other end portion in the axial direction of the magnetic sensitive member. A detection coil, outputting an induced voltage corresponding to an intensity of an external magnetic field acting on the magnetic sensitive member when the pulse current flows in the magnetic sensitive member, is wounded around the conductive layer. A direction of the pulse currents flowing in the magnetic sensitive member and in the conductive layer are opposite each other.
    Type: Application
    Filed: October 2, 2008
    Publication date: February 14, 2013
    Applicant: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto
  • Publication number: 20130034831
    Abstract: A magnetic device includes a cylindrical portion and a flange portion. The cylindrical portion is mounted with a cylindrical shaped flexible sleeve. The sleeve is axially longer than the cylindrical portion and includes an outer peripheral concavo-convex portion. When one end of the sleeve is abutted on a flange portion, the other end of the sleeve is projected above an attractive surface to form a keeper housing recess. The sleeve is relatively moved in an axial direction of the magnetic device to be inserted into and removed from a top end of the cylindrical portion. The magnetic device is used under condition the sleeve is fitted, an outer side surface of the magnetic device including the outer peripheral concavo-convex portion of the sleeve and the flange portion abutted on the one end of the sleeve is embedded in a denture base, and the keeper housing recess is exposed.
    Type: Application
    Filed: April 15, 2011
    Publication date: February 7, 2013
    Applicant: AICHI STEEL CORPORATION
    Inventors: Kazuo Arai, Yoshinobu Honkura, Yasuhiro Takeuchi
  • Publication number: 20130009736
    Abstract: The anisotropic rare earth magnet powder of the present invention includes powder particles having R2TM14B1-type crystals of a tetragonal compound of a rare earth element (R), boron (B), and a transition element (TM) having an average crystal grain diameter of 0.05 to 1 ?m, and enveloping layers containing at least a rare earth element (R?) and copper (Cu) and enveloping surfaces of the crystals. Owing to the presence of the enveloping layers, coercivity of the anisotropic rare earth magnet powder can be remarkably enhanced without using a scarce element such as Ga and Dy.
    Type: Application
    Filed: October 8, 2010
    Publication date: January 10, 2013
    Applicant: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Chisato Mishima, Masao Yamazaki
  • Patent number: 8350565
    Abstract: Provided is a magnetoimpedance (MI) sensor having a high magnetic sensor sensitivity and a wide measurement range. The MI sensor comprises an MI element, an electric current supply unit and a signal processing circuit. The MI element comprises a magnetosensitive wire formed of an amorphous soft magnetic alloy having zero magnetostriction, and a detection coil provided around the magnetosensitive wire with an electric insulator disposed therebetween, thereby detecting voltage generated at the detection coil and corresponding to an external magnetic field upon application of a high frequency electric current to the magnetosensitive wire. The electric current supply unit supplies the high frequency electric current to the MI element. The signal processing circuit processes an output signal from the detection coil.
    Type: Grant
    Filed: April 23, 2010
    Date of Patent: January 8, 2013
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Norihiko Hamada, Akihiro Shimode
  • Patent number: 8339132
    Abstract: A magnetic detection device of the present invention includes at least one pair of first magnetosensitive bodies each comprising a soft magnetic material extending in a first axis direction and being sensitive to an external magnetic field oriented in the first axis direction; and a magnetic field direction changer comprising a soft magnetic material and changing an external magnetic field oriented in a different axis direction from the first axis direction into a measurement magnetic field having a component in the first axis direction which can be detected by the at least one pair of first magnetosensitive bodies. With this magnetic detection device, the external magnetic field oriented in the different axis direction can be detected by way of the first magnetosensitive bodies. As a result, while attaining magnetic detection with high accuracy, the magnetic detection device can be reduced in size or thickness by omitting a magnetosensitive body extending long in the different axis direction.
    Type: Grant
    Filed: March 26, 2010
    Date of Patent: December 25, 2012
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Norihiko Hamada, Akihiro Shimode, Masayuki Kato
  • Publication number: 20120299675
    Abstract: A method for producing an anisotropic rare earth magnet according to the present invention comprises a forming step of obtaining a formed body by press-forming a mixed raw material of a magnet raw material capable of generating R2TM14B1-type crystals of a tetragonal compound of a rare earth element (R), boron (B), and a transition element (TM), and a diffusion raw material to serve as a supply source of at least a rare earth element (R?) and Cu; and a diffusing step of diffusing at least R? and Cu onto surfaces or into crystal grain boundaries of the R2TM14B1-type crystals by heating the formed body. In this production method, the diffusion raw material having a low melting point and high wettability envelops the R2TM14B1-type crystals, and therefore an anisotropic rare earth magnet having high coercivity can be obtained without decreasing magnetization which should be inherently exhibited by the magnet raw material.
    Type: Application
    Filed: August 27, 2010
    Publication date: November 29, 2012
    Applicant: AICHI STEEL CORPORATION
    Inventors: Yoshinobu Honkura, Chisato Mishima
  • Patent number: 8257081
    Abstract: A dental attachment is embedded in a denture base so as to attach to a keeper made of a soft magnetic material built in a tooth root by magnetic attractive force. The dental attachment comprises an attachment main body which has a magnetic body delivering magnetic attractive force and a cap which covers a head portion located on the opposite side of an attractive surface to attach the keeper of the attachment main body. The cap, made of a non-magnetic material, is installed in the attachment main body so as to be able to move between a contacting position (A) which contacts with the head portion and an extended position (B) which is far from the head portion for a certain distance.
    Type: Grant
    Filed: September 3, 2004
    Date of Patent: September 4, 2012
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Kazuo Arai
  • Publication number: 20120038358
    Abstract: Provided is a magnetoimpedance (MI) sensor having a high magnetic sensor sensitivity and a wide measurement range. The MI sensor comprises an MI element, an electric current supply unit and a signal processing circuit. The MI element comprises a magnetosensitive wire formed of an amorphous soft magnetic alloy having zero magnetostriction, and a detection coil provided around the magnetosensitive wire with an electric insulator disposed therebetween, thereby detecting voltage generated at the detection coil and corresponding to an external magnetic field upon application of a high frequency electric current to the magnetosensitive wire. The electric current supply unit supplies the high frequency electric current to the MI element. The signal processing circuit processes an output signal from the detection coil.
    Type: Application
    Filed: April 23, 2010
    Publication date: February 16, 2012
    Applicant: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Norihiko Hamada, Akihiro Shimode
  • Publication number: 20120013332
    Abstract: A magnetic detection device of the present invention includes at least one pair of first magnetosensitive bodies each comprising a soft magnetic material extending in a first axis direction and being sensitive to an external magnetic field oriented in the first axis direction; and a magnetic field direction changer comprising a soft magnetic material and changing an external magnetic field oriented in a different axis direction from the first axis direction into a measurement magnetic field having a component in the first axis direction which can be detected by the at least one pair of first magnetosensitive bodies. With this magnetic detection device, the external magnetic field oriented in the different axis direction can be detected by way of the first magnetosensitive bodies. As a result, while attaining magnetic detection with high accuracy, the magnetic detection device can be reduced in size or thickness by omitting a magnetosensitive body extending long in the different axis direction.
    Type: Application
    Filed: March 26, 2010
    Publication date: January 19, 2012
    Applicant: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Norihiko Hamada, Akihiro Shimode, Masayuki Kato
  • Publication number: 20110291649
    Abstract: A magneto-impedance sensor element is formed in a planar type structure in which an amorphous wire is incorporated in a substrate. The magneto-impedance sensor element includes a nonmagnetic substrate, an amorphous wire arranged in an aligning direction of a planar pattern that forms a detecting coil, a spiral detecting coil formed of a planar pattern and a cubic pattern on an outer periphery of the amorphous wire, a planar insulating portion that insulates the planar pattern from the amorphous wire, a wire fixing portion to fix the amorphous wire on an upper surface of the planar insulating portion, and a cubic insulating portion that insulates the cubic pattern from the amorphous wire.
    Type: Application
    Filed: February 27, 2009
    Publication date: December 1, 2011
    Applicant: AICHI STEEL CORPORATION
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Katsuhiko Nishihata
  • Publication number: 20110248591
    Abstract: An anisotropic bonded magnet molded in a ring shape to be used to excite a brush-equipped direct current motor. A magnetic flux density distribution in each of magnetic pole sections of the ring shape forms an asymmetric distribution which includes a magnetic flux density reduced portion wherein the absolute value rises from a neutral axis opposite to a rotation direction of an armature with a delay with respect to a rotation direction of the armature, and in which the absolute value falls more rapidly than a rise thereof in the rotation direction of the armature with respect to a neutral axis in the rotation direction of the armature.
    Type: Application
    Filed: May 6, 2011
    Publication date: October 13, 2011
    Applicant: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Hironari Mitarai, Hiroshi Matsuoka, Yoji Hashimoto
  • Publication number: 20110234346
    Abstract: A bonded rare earth magnet which exhibits excellent magnetic properties for a long time is provided by improving oxidation resistance at high temperatures. The magnet has a magnet body (10) comprising magnet powder (11) containing a rare earth element and a resin part (12) binding the magnet powder (11) and having a structure in which the magnet powder (11) is embedded in the resin part (12); and an amorphous carbon film (91) formed directly on a surface of the magnet body (10), the resin part (12) comprising a binder resin part (14) binding the magnet powder (11); and a resin layer (13) serving as a surface layer of the magnet body (10) and covering the magnet powder (11). The binder resin part and the resin layer are formed of the same resin material and are continuous and integral with each other.
    Type: Application
    Filed: December 9, 2009
    Publication date: September 29, 2011
    Inventors: Yoshinobu Honkura, Hiroshi Matsuoka, Kenji Noguchi, Norikazu Naitoh
  • Publication number: 20110089512
    Abstract: A magneto-impedance sensor element 1 has a base body 2, a magnetic amorphous wire 3, a coating insulator 4, a detecting coil 5, a terminal base 6 having a terminal mounting surface 61, wire electrode terminals 11 and coil electrode terminals 12 formed on the terminal mounting surface 61, wire connecting wirings 110 for electrically connecting the wire electrode terminals 11 and a pair of wire conducting terminals 31 provided to the magnetic amorphous wire 3, and coil connecting wirings 120 for electrically connecting the coil electrode terminals 12 and a pair of coil conducting terminals 51 provided to the detecting coil 5. A normal of the terminal mounting surface 61 has a longitudinal direction component of the magnetic amorphous wire 3, and the terminal mounting surface 61 is arranged between both ends of the magnetic amorphous wire 3 in the longitudinal direction of the magnetic amorphous wire 3.
    Type: Application
    Filed: June 9, 2009
    Publication date: April 21, 2011
    Applicant: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Katsuhiko Nishihata
  • Publication number: 20110080164
    Abstract: The magneto-sensitive wire of the invention has a vortex-spin structure and hence includes no magnetic domain walls, so that the magneto-sensitive wire of the invention has an excellent hysteresis characteristic exhibiting nearly zero hysteresis. Therefore, the linearity related to the output voltage characteristic for the applied magnetic field in the determination range of an MI sensor is significantly improved as compared to MI sensors using the conventional magneto-sensitive wires. Using the magneto-sensitive wire of the invention makes it possible to provide a magneto-impedance (MI) element exhibiting a higher precision than the conventional ones and further provide a sensor using such an MI element.
    Type: Application
    Filed: March 25, 2009
    Publication date: April 7, 2011
    Applicant: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Norihiko Hamada, Akihiro Shimode
  • Patent number: 7886600
    Abstract: A motion sensor which can easily and accurately detect bearing, attitude and acceleration in any of three-dimensional directions and a portable telephone using the same. The motion sensor comprises three magnetic sensing parts for detecting magnetic field strength in 3-axis directions orthogonal to one another, and three acceleration sensing parts for detecting accelerations in the 3-axis directions. Each of the acceleration sensing parts has a magnet body constituted to be able to displace depending on acceleration, and a magnet displacement detection head for detecting a displacement of the magnet body. The three magnetic sensing parts and the three magnet displacement detection heads are all made of the same type of magnetic detection elements which operate based on common operation principles. The three magnetic sensing parts and the three acceleration sensing parts are integrated into one modular package together with one electronic circuit for controlling these six magnetic detection elements.
    Type: Grant
    Filed: June 1, 2006
    Date of Patent: February 15, 2011
    Assignees: Aichi Steel Corporation, Softbank Mobile Corp.
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Masaki Mori, Eiji Kako, Toshiro Matsumura, Jun Yamazaki, Hirohisa Kusuda, Yasuhiro Nishide, Daisuke Tsujino
  • Patent number: 7812484
    Abstract: To improve resistance of a motor device against an organic solvent and to suppress degradation in performance of the motor device with time. In a motor device, an excitation magnet is formed using a hollow-cylinder shaped anisotropic bonded magnet 13. This bonded magnet 13 is press-fitted in a housing 12 and is held. The bonded magnet 13 is formed of a hollow-cylinder shaped anisotropic rare earth bonded magnet which is obtained by compounding an anisotropic rare earth magnet powder with a phenol-novolac type epoxy resin, followed by molding. The anisotropic rare earth bonded magnet 13 is press-fitted along an inner peripheral portion of the housing 12, and on an exposed surface layer of the anisotropic rare earth bonded magnet press-fitted in the housing, a coating layer is formed by an infiltration treatment using a polyamide-imide-based resin.
    Type: Grant
    Filed: November 29, 2005
    Date of Patent: October 12, 2010
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Hiroshi Matsuoka, Atsushi Kano, Kenji Noguchi, Hironari Mitarai, Satoru Kan
  • Patent number: 7750776
    Abstract: A hollow cylindrically shaped anisotropic bonded magnet for use in a 4-pole motor, is formed by molding anisotropic rare-earth magnet powder with resin. The alignment distribution of the anisotropic rare-earth magnet powder in a cross section perpendicular to the axis of the anisotropic bonded magnet is in the normalized direction of the cylindrical side of the hollow cylindrical shape in the main region of a polar period, and in a transition region in which the direction of the magnetic pole changes, steadily points towards a direction tangential to the periphery of the cylindrical side at points closer to the neutral point of the magnetic pole, and becomes a direction tangential to the periphery of the cylindrical side at that neutral point, and steadily points toward the normalized direction of the cylindrical side at points farther away from the neutral point.
    Type: Grant
    Filed: February 2, 2009
    Date of Patent: July 6, 2010
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Hiroshi Matsuoka, Masahiko Kato, Daisuke Nagaya