Patents by Inventor Yoshinori Toyota

Yoshinori Toyota has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8623933
    Abstract: A process for producing a polyether polyol which can form low viscosity rigid foamed synthetic resins excellent in strength, dimensional stability and flame retardancy, can give a low viscosity polyol system solution containing water instead of HFCs as a blowing agent with good miscibility with isocyanate compounds and can form good rigid foamed synthetic resins by spraying, which polyether polyol is produced by reacting a phenol component (molar ratio 1) selected from phenol and phenol derivatives having a hydrogen atom at one or more ortho-positions to the phenolic hydroxyl group, an aldehyde component (molar ratio 0.3 to 0.9) selected from formaldehyde and acetoaldehyde and an alkanolamine component (molar ratio 1.5 to 3.5) selected from monoethanolamine, diethanolamine and 1-amino-2-propanol and then adding an alkylene oxide to the resulting reaction product.
    Type: Grant
    Filed: December 15, 2011
    Date of Patent: January 7, 2014
    Assignee: Asahi Glass Company, Limited
    Inventors: Katsuhiko Shimizu, Tomohiro Hayashi, Hiroshi Wada, Yoshinori Toyota
  • Patent number: 8507036
    Abstract: To provide a process capable of producing a light-weight rigid open-cell foam by a spraying method using mainly or solely water as a blowing agent, wherein a polyol system liquid is excellent in storage stability even when the blowing agent is used in a large amount, and the foam is excellent in dimensional stability without sagging and capable of forming a uniform thermal insulation layer having an excellent appearance for the purpose of constructing a whole constructions.
    Type: Grant
    Filed: June 18, 2012
    Date of Patent: August 13, 2013
    Assignee: Asahi Glass Company, Limited
    Inventors: Katsuhiko Shimizu, Hiroshi Wada, Yoshinori Toyota
  • Patent number: 8324289
    Abstract: A flexible polyurethane foam excellent in the vibration characteristics and the load-deflection characteristics, a process for producing the flexible polyurethane foam stably and inexpensively, and a seat for an automobile excellent in posture-stability performance and supported feeling with little bottom-hitting feeling, are provided. When a polyoxyalkylene polyol and a polyisocyanate compound are reacted in the presence of a urethane-forming catalyst, a blowing agent and a foam stabilizer, a predetermined amount of a compound of the following formula (1) is used: wherein the average of n is from 13 to 2,100.
    Type: Grant
    Filed: May 23, 2007
    Date of Patent: December 4, 2012
    Assignee: Asahi Glass Company, Limited
    Inventors: Takayuki Sasaki, Takashi Ito, Yoshinori Toyota, Akio Horie
  • Publication number: 20120251727
    Abstract: To provide a process capable of producing a light-weight rigid open-cell foam by a spraying method using mainly or solely water as a blowing agent, wherein a polyol system liquid is excellent in storage stability even when the blowing agent is used in a large amount, and the foam is excellent in dimensional stability without sagging and capable of forming a uniform thermal insulation layer having an excellent appearance for the purpose of constructing a whole constructions.
    Type: Application
    Filed: June 18, 2012
    Publication date: October 4, 2012
    Applicant: Asahi Glass Company, Limited
    Inventors: Katsuhiko Shimizu, Hiroshi Wada, Yoshinori Toyota
  • Publication number: 20120088851
    Abstract: Provided is a process for producing a polyether polyol which can form low viscosity rigid foamed synthetic resins excellent in strength, dimensional stability and flame retardancy, can give a low viscosity polyol system solution containing water instead of HFCs as a blowing agent with good miscibility with isocyanate compounds and can form good rigid foamed synthetic resins by spraying. A polyether polyol (A) is produced by reacting a phenol component (molar ratio 1) selected from phenol and phenol derivatives having a hydrogen atom at one or more ortho-positions to the phenolic hydroxyl group, an aldehyde component (molar ratio 0.3 to 0.9) selected from formaldehyde and acetoaldehyde and an alkanolamine component (molar ratio 1.5 to 3.5) selected from monoethanolamine, diethanolamine and 1-amino-2-propanol and then adding an alkylene oxide to the resulting reaction product.
    Type: Application
    Filed: December 15, 2011
    Publication date: April 12, 2012
    Applicant: Asahi Glass Company, Limited
    Inventors: Katsuhiko Shimizu, Tomohiro Hayashi, Hiroshi Wada, Yoshinori Toyota
  • Patent number: 7825166
    Abstract: To provide a flexible polyurethane foam having good vibration characteristics and suitable particularly for a seat for an automobile. A flexible polyurethane foam obtained by reacting a high molecular weight polyoxyalkylene polyol or a polymer-dispersed polyol containing fine polymer particles in the high molecular weight polyoxyalkylene polyol, with a polyisocyanate compound, in the presence of a catalyst, a blowing agent and a foam stabilizer, characterized in that an amino-modified silicone (F) having a silicon atom and a nitrogen atom in its molecule is used in an amount of from 0.00001 to 1 part by mass per 100 parts by mass of all active hydrogen compounds.
    Type: Grant
    Filed: November 26, 2007
    Date of Patent: November 2, 2010
    Assignee: Asahi Glass Company, Limited
    Inventors: Takayuki Sasaki, Takashi Ito, Yoshinori Toyota, Naohiro Kumagai
  • Patent number: 7588121
    Abstract: To provide a flexible polyurethane foam having improved sound absorbing properties in a low frequency region. A process for producing a flexible polyurethane foam which comprises foaming a starting material composition (E) comprising a high molecular weight polyoxyalkylene polyol (A), an organic polyisocyanate compound (B), a blowing agent (C) and a catalyst (D) in a closed mold, characterized in that at least a part of the high molecular weight polyoxyalkylene polyol (A) is a polyoxyalkylene polyol (p) having at least two hydroxyl groups on the average and having a molecular weight (Mc) per hydroxyl group of from 1,800 to 2,800 and a total unsaturation value (USV) of at most 0.08 meq/g, and that the air flowability of a flexible polyurethane foam obtained by foaming the starting material composition (E) in a thickness of 26 mm, is at most 0.085 m3/min.
    Type: Grant
    Filed: September 15, 2008
    Date of Patent: September 15, 2009
    Assignee: Asahi Glass Company, Limited
    Inventors: Takayuki Sasaki, Shigeo Hatano, Yoshinori Toyota, Katsuji Kuribayashi
  • Publication number: 20090008595
    Abstract: To provide a flexible polyurethane foam having improved sound absorbing properties in a low frequency region. A process for producing a flexible polyurethane foam which comprises foaming a starting material composition (E) comprising a high molecular weight polyoxyalkylene polyol (A), an organic polyisocyanate compound (B), a blowing agent (C) and a catalyst (D) in a closed mold, characterized in that at least a part of the high molecular weight polyoxyalkylene polyol (A) is a polyoxyalkylene polyol (p) having at least two hydroxyl groups on the average and having a molecular weight (Mc) per hydroxyl group of from 1,800 to 2,800 and a total unsaturation value (USV) of at most 0.08 meq/g, and that the air flowability of a flexible polyurethane foam obtained by foaming the starting material composition (E) in a thickness of 26 mm, is at most 0.085 m3/min.
    Type: Application
    Filed: September 15, 2008
    Publication date: January 8, 2009
    Applicant: Asahi Glass Company, Limited
    Inventors: Takayuki SASAKI, Shigeo Hatano, Yoshinori Toyota, Katsuji Kuribayashi
  • Patent number: 7388036
    Abstract: A novel flexible polyurethane foam having good vibration characteristics and being excellent in occupant posture stability, is provided. A flexible polyurethane foam obtainable by reacting a high molecular weight polyoxyalkylene polyol or a polymer-dispersed polyol containing fine polymer particles in the high molecular weight polyoxyalkylene polyol, with a polyisocyanate compound in the presence of a catalyst, a blowing agent and a foam stabilizer, characterized in that as at least a part of the foam stabilizer, the following fluorinated compound (F) is used in an amount of from 0.
    Type: Grant
    Filed: May 11, 2006
    Date of Patent: June 17, 2008
    Assignees: Asahi Glass Company, Limited, NHK Spring Co., Ltd.
    Inventors: Takayuki Sasaki, Yoshinori Toyota, Akio Horie, Takashi Ito, Satoru Hashimoto, Kunio Asobe
  • Publication number: 20080081847
    Abstract: To provide a flexible polyurethane foam having good vibration characteristics and suitable particularly for a seat for an automobile. A flexible polyurethane foam obtained by reacting a high molecular weight polyoxyalkylene polyol or a polymer-dispersed polyol containing fine polymer particles in the high molecular weight polyoxyalkylene polyol, with a polyisocyanate compound, in the presence of a catalyst, a blowing agent and a foam stabilizer, characterized in that an amino-modified silicone (F) having a silicon atom and a nitrogen atom in its molecule is used in an amount of from 0.00001 to 1 part by mass per 100 parts by mass of all active hydrogen compounds.
    Type: Application
    Filed: November 26, 2007
    Publication date: April 3, 2008
    Applicant: ASAHI GLASS COMPANY, LIMITED
    Inventors: Takayuki SASAKI, Takashi Ito, Yoshinori Toyota, Naohiro Kumagai
  • Publication number: 20070219284
    Abstract: A flexible polyurethane foam excellent in the vibration characteristics and the load-deflection characteristics, a process for producing the flexible polyurethane foam stably and inexpensively, and a seat for an automobile excellent in posture-stability performance and supported feeling with little bottom-hitting feeling, are provided. When a polyoxyalkylene polyol and a polyisocyanate compound are reacted in the presence of a urethane-forming catalyst, a blowing agent and a foam stabilizer, a predetermined amount of a compound of the following formula (1) is used: wherein the average of n is from 13 to 2,100.
    Type: Application
    Filed: May 23, 2007
    Publication date: September 20, 2007
    Applicant: ASAHI GLASS CO., LTD.
    Inventors: Takayuki SASAKI, Takashi Ito, Yoshinori Toyota, Akio Horie
  • Patent number: 7169956
    Abstract: Provided is a double metal cyanide complex catalyst with a high activity which is readily produced on an industrial scale. The double metal cyanide complex catalyst is of a fine particle form and contains t-butyl alcohol or, t-butyl alcohol and another organic compound as an organic ligand. The catalyst of the fine particle form has a volume-average particle size in a range of from 3 to 20 ?m, based on measurement by a light scattering method for measuring fine particles having particle sizes of at least 0.15 ?m. A particle content of the catalyst in a particle size range of at least 0.15 ?m and at most 1 ?m is less than 5% by volume, and a particle content of the catalyst over a particles size of 1 ?m is in a range of more than 95% and at most 100% by volume.
    Type: Grant
    Filed: August 26, 2005
    Date of Patent: January 30, 2007
    Assignee: Asahi Glass Company, Limited
    Inventors: Chitoshi Suzuki, Hiroki Fukuda, Yoshinori Toyota, Shigeru Ikai, Hideo Sakurai
  • Publication number: 20060205834
    Abstract: A novel flexible polyurethane foam having good vibration characteristics and being excellent in occupant posture stability, is provided. A flexible polyurethane foam obtainable by reacting a high molecular weight polyoxyalkylene polyol or a polymer-dispersed polyol containing fine polymer particles in the high molecular weight polyoxyalkylene polyol, with a polyisocyanate compound in the presence of a catalyst, a blowing agent and a foam stabilizer, characterized in that as at least a part of the foam stabilizer, the following fluorinated compound (F) is used in an amount of from 0.
    Type: Application
    Filed: May 11, 2006
    Publication date: September 14, 2006
    Applicants: ASAHI GLASS COMPANY, LIMITED, NHK SPRING CO., LTD.
    Inventors: Takayuki Sasaki, Yoshinori Toyota, Akio Horie, Takashi Ito, Satoru Hashimoto, Kunio Asobe
  • Publication number: 20060160913
    Abstract: To provide a flexible polyurethane foam having improved sound absorbing properties in a low frequency region. A process for producing a flexible polyurethane foam which comprises foaming a starting material composition (E) comprising a high molecular weight polyoxyalkylene polyol (A), an organic polyisocyanate compound (B), a blowing agent (C) and a catalyst (D) in a closed mold, characterized in that at least a part of the high molecular weight polyoxyalkylene polyol (A) is a polyoxyalkylene polyol (p) having at least two hydroxyl groups on the average and having a molecular weight (Mc) per hydroxyl group of from 1,800 to 2,800 and a total unsaturation value (USV) of at most 0.08 meq/g, and that the air flowability of a flexible polyurethane foam obtained by foaming the starting material composition (E) in a thickness of 26 mm, is at most 0.085 m3/min.
    Type: Application
    Filed: March 15, 2006
    Publication date: July 20, 2006
    Applicant: Asahi Glass Company, Limited
    Inventors: Takayuki Sasaki, Shigeo Hatano, Yoshinori Toyota, Katsuji Kuribayashi
  • Patent number: 7012164
    Abstract: A method for precisely producing a polyether having a relatively high molecular weight by means of a double metal cyanide complex catalyst is provided. A method for continuously producing a polyether, which comprises ring opening addition polymerization of an alkylene oxide in the presence of a double metal cyanide complex catalyst, wherein substantially no vapor phase part is present in a reactor.
    Type: Grant
    Filed: July 21, 2004
    Date of Patent: March 14, 2006
    Assignee: Asahi Glass Company, Limited
    Inventors: Kazuhiko Yamada, Nobuyuki Kasahara, Yoshinori Toyota, Chitoshi Suzuki, Shigeru Ikai, Hiroshi Hatano
  • Publication number: 20060004233
    Abstract: Provided is a double metal cyanide complex catalyst with a high activity which is readily produced on an industrial scale. The double metal cyanide complex catalyst is of a fine particle form and contains t-butyl alcohol or, t-butyl alcohol and another organic compound as an organic ligand. The catalyst of the fine particle form has a volume-average particle size in a range of from 3 to 20 ?m, based on measurement by a light scattering method for measuring fine particles having particle sizes of at least 0.15 ?m. A particle content of the catalyst in a particle size range of at least 0.15 ?m and at most 1 ?m is less than 5% by volume, and a particle content of the catalyst over a particles size of 1 ?m is in a range of more than 95% and at most 100% by volume.
    Type: Application
    Filed: August 26, 2005
    Publication date: January 5, 2006
    Applicant: ASAHI GLASS COMPANY, LIMITED
    Inventors: Chitoshi Suzuki, Hiroki Fukuda, Yoshinori Toyota, Shigeru Ikai, Hideo Sakurai
  • Publication number: 20040260056
    Abstract: A method for precisely producing a polyether having a relatively high molecular weight by means of a double metal cyanide complex catalyst is provided. A method for continuously producing a polyether, which comprises ring opening addition polymerization of an alkylene oxide in the presence of a double metal cyanide complex catalyst, wherein substantially no vapor phase part is present in a reactor.
    Type: Application
    Filed: July 21, 2004
    Publication date: December 23, 2004
    Applicant: ASAHI GLASS COMPANY, LIMITED
    Inventors: Kazuhiko Yamada, Nobuyuki Kasahara, Yoshinori Toyota, Chitoshi Suzuki, Shigeru Ikai, Hiroshi Hatano
  • Patent number: 6815467
    Abstract: A method for producing a polyoxyalkylene polyol which comprises subjecting propylene oxide and ethylene oxide to ring-opening addition polymerization with an initiator in the presence of a catalyst, wherein the polyoxyalkylene polyol is a polyoxyalkylene polyol obtained by subjecting propylene oxide to ring-opening addition polymerization with an initiator in the presence of a double metal cyanide complex catalyst to form an oxypropylene block chain, subjecting ethylene oxide and propylene oxide to ring-opening addition polymerization randomly to form an oxyalkylene random chain, changing the catalyst and subjecting ethylene oxide to ring-opening addition polymerization in the presence of an alkali metal catalyst to form an oxyethylene block chain, and the polyoxyalkylene polyol is a polyoxyalkylene polyol having a hydroxyl value of from 5 to 56 mgKOH/g, a proportion of an initiator residue of at most 25 mass %, a proportion of the oxypropylene block chain of from 5 to 50 mass %, a total oxyethylene group c
    Type: Grant
    Filed: July 18, 2002
    Date of Patent: November 9, 2004
    Assignee: Asahi Glass Company, Limited
    Inventors: Yoshinori Toyota, Akio Horie, Hiroshi Wada, Kayoko Sugiyama, Etsuko Akagi
  • Patent number: 6759448
    Abstract: A flexible polyurethane foam, wherein in a load (N)-deflection (mm) loop obtained by a load test of the flexible polyurethane foam, the X value as calculated from the formula (1) is at most 4.
    Type: Grant
    Filed: August 5, 2002
    Date of Patent: July 6, 2004
    Assignee: Asahi Glass Company, Limited
    Inventors: Yoshinori Toyota, Hiroshi Wada, Etsuko Akagi
  • Patent number: 6653362
    Abstract: A process for producing a flexible polyurethane foam satisfying low resilience, high vibration absorption and high durability, is presented. A mixture comprising from 95 to 50 mass % of a polyoxyalkylene polyol produced by means of an alkali metal catalyst and from 5 to 50 mass % of a polyoxyalkylene polyol produced by means of a double metal cyanide complex catalyst, is reacted with a polyisocyanate compound in the presence of a catalyst and a blowing agent, to produce a flexible polyurethane foam having a resonance frequency of at most 3.7 Hz, a resonance ratio of at most 3.5 and an impact resilience of at most 70%.
    Type: Grant
    Filed: October 8, 2002
    Date of Patent: November 25, 2003
    Assignee: Asahi Glass Company, Limited
    Inventors: Yoshinori Toyota, Hiroshi Wada, Takayuki Sasaki, Akio Horie, Kayoko Sugiyama, Hiromitsu Takeyasu