Patents by Inventor Yoshio Hagiwara

Yoshio Hagiwara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8021968
    Abstract: Provided is a susceptor 13 for manufacturing an epitaxial wafer, comprising a mesh-like groove 13b on a mount face on which a silicon substrate W is to be mounted, wherein a coating H of silicon carbide is formed on the mount face, and the coating has a surface roughness of 1 ?m or more in centerline average roughness Ra and a maximum height of a protrusion 13p generated in forming the coating H of 5 ?m or less. Thus, defects such as warping and slip as well as adhesion of the silicon substrate to the susceptor are prevented.
    Type: Grant
    Filed: July 30, 2008
    Date of Patent: September 20, 2011
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Tsuyoshi Nishizawa, Yoshio Hagiwara, Hideki Hariya
  • Publication number: 20100129990
    Abstract: Provided is a susceptor 13 for manufacturing an epitaxial wafer, comprising a mesh-like groove 13b on a mount face on which a silicon substrate W is to be mounted, wherein a coating H of silicon carbide is formed on the mount face, and the coating has a surface roughness of 1 ?m or more in centerline average roughness Ra and a maximum height of a protrusion 13p generated in forming the coating H of 5 ?m or less. Thus, defects such as warping and slip as well as adhesion of the silicon substrate to the susceptor are prevented.
    Type: Application
    Filed: July 30, 2008
    Publication date: May 27, 2010
    Applicant: Shin-Etsu Handotai Co. Ltd
    Inventors: Tsuyoshi Nishizawa, Yoshio Hagiwara, Hideki Hariya
  • Patent number: 7498520
    Abstract: A silica-based interlayer insulating layer having a low dielectric constant is formed with SOG material on a substrate, in which a wiring-layer forming space is then formed. If necessary, a UV ray irradiation is performed under an oxidizing atmosphere. A Si—OH bond is formed on a surface of the insulating layer. A monomolecular layer film is then adhered to the inner surface of the space, which is then modified to be a catalyst with a solution containing Pd compound. On the catalyst monomolecular layer, a copper-diffusion-resistant film is formed by electroless plating, on which a copper plate is then formed as a wiring layer.
    Type: Grant
    Filed: October 18, 2004
    Date of Patent: March 3, 2009
    Assignees: Waseda University, Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Tetsuya Osaka, Tokihiko Yokoshima, Isao Sato, Akira Hashimoto, Yoshio Hagiwara
  • Patent number: 7135064
    Abstract: A silica-based coating film having a low dielectric constant not exceeding 2.5 can be formed on the surface of a substrate to serve as a planarizing layer or an interlayer insulating layer by coating the surface with a unique coating solution containing a hydrolysis-condensation product of a polyalkoxy silane compound such as tetraethoxy silane and monomethyl trimethoxy silane, which is formed by the hydrolysis of a polyalkoxy silane in the presence of a basic catalyst such as ammonia in an alcohol solvent in a relatively low concentration followed by replacement of the alcohol solvent with an aprotic polar solvent such as N-methyl pyrrolidone, followed by drying and baking at 350 to 800° C.
    Type: Grant
    Filed: February 28, 2005
    Date of Patent: November 14, 2006
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Tatsuhiko Shibuya, Yoshio Hagiwara
  • Publication number: 20060141693
    Abstract: In a method for forming a wiring using a dual damascene process in which a multilayer wiring structure is formed by embedding a first etching space formed in an interlayer insulating layer and a second etching space which communicates thereto with a conductor material, a number of steps may be reduced and flexibility in the step management is enhanced without deteriorating a low dielectric material layer which constitutes the interlayer insulating layer. Therefor, a filler material whose major ingredient is a spin-on-glass material capable of being easily removed by a stripping solution which gives no damage to the interlayer insulating layer is used as a material filled in the first etching space in order to protect a lower wiring layer from exposure light to form a photoresist pattern for forming the second etching space. Furthermore, no light absorbing material for absorbing the exposure light is added to this filler material.
    Type: Application
    Filed: November 27, 2003
    Publication date: June 29, 2006
    Inventors: Yoshio Hagiwara, Takeshi Tanaka
  • Patent number: 6995096
    Abstract: For suppressing decomposition of an organic group (for example, a CH3 group) which is bonded to an Si atom of an organic SOG film for use in a flattening process at the time of an ashing process, there is provided a method comprising the steps of: forming an organic SOG layer directly on a lower wiring layer or on a predetermined film including a hillock protection layer which is formed on the lower wiring layer in advance; forming an upper wiring layer on the organic SOG layer without using an etching back process; forming a via hole through an etching process by using a patterned resist layer provided on the upper wiring layer as a mask; performing an ashing process with a plasma by making ions or radicals which are induced from oxygen gas as a main reactant, under an atmospheric pressure ranging from 0.01 Torr to 30.0 Torr; and filling said via hole with a conductive material so as to electrically connect the lower wiring layer to the upper wiring layer.
    Type: Grant
    Filed: February 19, 2004
    Date of Patent: February 7, 2006
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hiroyuki Iida, Kazuto Ohbuchi, Atsushi Matsushita, Yoshio Hagiwara
  • Publication number: 20050147833
    Abstract: A silica-based coating film having a low dielectric constant not exceeding 2.5 can be formed on the surface of a substrate to serve as a planarizing layer or an interlayer insulating layer by coating the surface with a unique coating solution containing a hydrolysis-condensation product of a polyalkoxy silane compound such as tetraethoxy silane and monomethyl trimethoxy silane, which is formed by the hydrolysis of a polyalkoxy silane in the presence of a basic catalyst such as ammonia in an alcohol solvent in a relatively low concentration followed by replacement of the alcohol solvent with an aprotic polar solvent such as N-methyl pyrrolidone, followed by drying and baking at 350 to 800° C.
    Type: Application
    Filed: February 28, 2005
    Publication date: July 7, 2005
    Inventors: Tatsuhiko Shibuya, Yoshio Hagiwara
  • Publication number: 20050112383
    Abstract: An undercoating layer material for lithography, containing polysiloxane and an organotitanium compound having no alkoxy group; and a method for forming a wiring including a step of applying the undercoating layer material onto a substrate and curing to form an undercoating layer and forming a photoresist layer thereon; a step of removing by dry etching the exposed portion of the undercoating layer which is not covered with the photoresist pattern; a step of forming a predetermined wiring pattern using the photoresist pattern and the patterned undercoating layer as masks; and a step of removing the undercoating layer and photoresist pattern remaining on the substrate. The undercoating layer material is advantageous that the storage stability, the form of the lower portion of the resist pattern, and the burying properties are excellent and no voids are found.
    Type: Application
    Filed: October 19, 2004
    Publication date: May 26, 2005
    Inventors: Takeshi Tanaka, Yoshio Hagiwara
  • Publication number: 20050110149
    Abstract: A silica-based interlayer insulating layer having a low dielectric constant is formed with SOG material on a substrate, in which a wiring-layer forming space is then formed. If necessary, a UV ray irradiation is performed under an oxidizing atmosphere. A Si—OH bond is formed on a surface of the insulating layer. A monomolecular layer film is then adhered to the inner surface of the space, which is then modified to be a catalyst with a solution containing Pd compound. On the catalyst monomolecular layer, a copper-diffusion-resistant film is formed by electroless plating, on which a copper plate is then formed as a wiring layer.
    Type: Application
    Filed: October 18, 2004
    Publication date: May 26, 2005
    Inventors: Tetsuya Osaka, Tokihiko Yokoshima, Isao Sato, Akira Hashimoto, Yoshio Hagiwara
  • Patent number: 6875262
    Abstract: A silica-based coating film having a low dielectric constant not exceeding 2.5 can be formed on the surface of a substrate to serve as a planarizing layer or an interlayer insulating layer by coating the surface with a unique coating solution containing a hydrolysis-condensation product of a polyalkoxy silane compound such as tetraethoxy silane and monomethyl trimethoxy silane, which is formed by the hydrolysis of a polyalkoxy silane in the presence of a basic catalyst such as ammonia in an alcohol solvent in a relatively low concentration followed by replacement of the alcohol solvent with an aprotic polar solvent such as N-methyl pyrrolidone, followed by drying and baking at 350 to 800° C.
    Type: Grant
    Filed: April 30, 1999
    Date of Patent: April 5, 2005
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Tatsuhiko Shibuya, Yoshio Hagiwara
  • Publication number: 20040248396
    Abstract: For suppressing decomposition of an organic group (for example, a CH3 group) which is bonded to an Si atom of an organic SOG film for use in a flattening process at the time of an ashing process, there is provided a method comprising the steps of: forming an organic SOG layer directly on a lower wiring layer or on a predetermined film including a hillock protection layer which is formed on the lower wiring layer in advance; forming an upper wiring layer on the organic SOG layer without using an etching back process; forming a via hole through an etching process by using a patterned resist layer provided on the upper wiring layer as a mask; performing an ashing process with a plasma by making ions or radicals which are induced from oxygen gas as a main reactant, under an atmospheric pressure ranging from 0.01 Torr to 30.0 Torr; and filling said via hole with a conductive material so as to electrically connect the lower wiring layer to the upper wiring layer.
    Type: Application
    Filed: February 19, 2004
    Publication date: December 9, 2004
    Applicant: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hiroyuki Iida, Kazuto Ohbuchi, Atsushi Matsushita, Yoshio Hagiwara
  • Patent number: 6767839
    Abstract: A method for suppressing the cutting of bonds between organic radical (for example, CH3-radical) or H-radical and Si atom in SOG film during an ashing process, thereby maintaining a low dielectric constant, after wiring gutters are formed through etching on organic or inorganic SOG film of low dielectric constant using a patterned resist film(s) thereon as a mask, the resist film(s) is removed by treating with the ashing process by use of a plasma ashing apparatus of a sheet-fed down-stream type under an atmospheric pressure of 1.2 Torr, for example, and thereafter barrier metal is formed and Cu is filled into the wiring gutters, so as to form the wiring.
    Type: Grant
    Filed: August 24, 1999
    Date of Patent: July 27, 2004
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventor: Yoshio Hagiwara
  • Patent number: 6723633
    Abstract: For suppressing decomposition of an organic group (for example, a CH3 group) which is bonded to an Si atom of an organic SOG film for use in a flattening process at the time of an ashing process, there is provided a method comprising the steps of: forming an organic SOG layer directly on a lower wiring layer or on a predetermined film including a hillock protection layer which is formed on the lower wiring layer in advance; forming an upper wiring layer on the organic SOG layer without using an etching back process; forming a via hole through an etching process by using a patterned resist layer provided on the upper wiring layer as a mask; performing an ashing process with a plasma by making ions or radicals which are induced from oxygen gas as a main reactant, under an atmospheric pressure ranging from 0.01 Torr to 30.0 Torr; and filling said via hole with a conductive material so as to electrically connect the lower wiring layer to the upper wiring layer.
    Type: Grant
    Filed: November 7, 2002
    Date of Patent: April 20, 2004
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hiroyuki Iida, Kazuto Ohbuchi, Atsushi Matsushita, Yoshio Hagiwara
  • Publication number: 20030073303
    Abstract: For suppressing decomposition of organic group (for example, CH3 group) during ashing process, which is bonded to Si atom of an organic SOG film or layer for use in flattening process, a method comprises following steps: forming an organic SOG layer directly or through a predetermined film including a hillock protection layer on said lower wiring layer; forming said upper wiring layer on said organic SOG layer without processing of etching back; forming a via hole through an etching process by using a patterned resist layer provided on said upper wiring layer as a mask; performing ashing process with a plasma by making ion or radical which is induced from oxygen gas as a main reactant, under an atmosphere of pressure ranging from 0.01 Torr to 30.0 Torr; and burying said via hole with conductive material so as to electrically connect between said lower wiring layer and said upper wiring layer.
    Type: Application
    Filed: November 7, 2002
    Publication date: April 17, 2003
    Applicant: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hiroyuki Iida, Kazuto Ohbuchi, Atsushi Matsushita, Yoshio Hagiwara
  • Patent number: 6515073
    Abstract: An anti-reflective coating-forming composition comprising: (A) at least one compound selected from the group consisting of (i) a compound represented by the following formula (1): Si(OR1)a(OR2)b(OR3)c(OR4)d  (1) (ii) a compound represented by the following formula (2): R5Si(OR6)e(OR7)f(OR8)g  (2) and (iii) a compound represented by the following formula (3): R9R10Si(OR11)h(OR12)I  (3) and (B) a thermosetting resin which can be condensed to said component (A) and has an absorption capacity with respect to exposing light.
    Type: Grant
    Filed: March 26, 2001
    Date of Patent: February 4, 2003
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Yoshinori Sakamoto, Katsumi Omori, Yoshio Hagiwara
  • Patent number: 6503825
    Abstract: For suppressing decomposition of organic group (for example, CH3 group) during ashing process, which is bonded to Si atom of an organic SOG film or layer for use in flattening process, a method comprises following steps: forming an organic SOG layer directly or through a predetermined film including a hillock protection layer on said lower wiring layer; forming said upper wiring layer on said organic SOG layer without processing of etching back; forming a via hole through an etching process by using a patterned resist layer provided on said upper wiring layer as a mask; performing ashing process with a plasma by making ion or radical which is induced from oxygen gas as a main reactant, under an atmosphere of pressure ranging from 0.01 Torr to 30.0 Torr; and burying said via hole with conductive material so as to electrically connect between said lower wiring layer and said upper wiring layer.
    Type: Grant
    Filed: February 17, 1998
    Date of Patent: January 7, 2003
    Assignee: Tokyo Ohka Kogyo Ltd.
    Inventors: Hiroyuki Iida, Kazuto Ohbuchi, Atsushi Matsushita, Yoshio Hagiwara
  • Patent number: 6338868
    Abstract: Disclosed is a method for the formation of a silica coating film having a remarkably high crack-forming thickness limit on the surface of a substrate which may be highly heat resistant, for example, having a circuit wiring layer of polycrystalline silicon to withstand a temperature higher than 500° C. without excessive diffusion of dopant through the source layer or drain layer of the semiconductor device. The method comprises the steps of: coating the substrate surface with a coating solution containing a modified polysilazane which is a reaction product of a polysilazane and a dialkyl alkanol amine, drying the coating layer, subjecting the coating layer to a first baking treatment at 350-450° C. for 10-60 minutes and subjecting the layer to a second baking treatment at 550-800° C. for 0.5-60 minutes.
    Type: Grant
    Filed: December 12, 2000
    Date of Patent: January 15, 2002
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Tatsuhiko Shibuya, Yoshio Hagiwara
  • Publication number: 20010036998
    Abstract: An anti-reflective coating-forming composition comprising: (A) at least one compound selected from the group consisting of (i) a compound represented by the following formula (1):
    Type: Application
    Filed: March 26, 2001
    Publication date: November 1, 2001
    Inventors: Yoshinori Sakamoto, Katsumi Omori, Yoshio Hagiwara
  • Patent number: 6214104
    Abstract: A substrate onto which a coating solution is dropped is rotated at a low speed in a first rotational mode and then after an interval of time at a high speed in a second rotational mode. At the end of the first rotational mode, the coating solution is coated to a thickness larger than a given thickness on irregularities on the substrate such as twin patterns and a global pattern, with the coating solution being coated to a thickness smaller than the given thickness between the twin patterns. Subsequently, at the start of the second rotational mode, the coating solution coated on the twin patterns and the global pattern flows into spaces between these patterns. At the end of the second rotational mode, the thickness of the coating solution on the twin patterns is almost nil, and the thickness of the coating solution on the global pattern is small in its entirety though it is somewhat large in the central area of the global pattern.
    Type: Grant
    Filed: August 2, 1996
    Date of Patent: April 10, 2001
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Hiroyuki Iida, Hiroki Endo, Hideya Kobari, Yoshio Hagiwara, Toshimasa Nakayama
  • Patent number: 6190788
    Abstract: Disclosed is a method for the formation of a silica coating film having a remarkably high crack-forming thickness limit on the surface of a substrate which may be highly heat resistant, for example, having a circuit wiring layer of polycrystalline silicon to withstand a temperature higher than 500° C. without excessive diffusion of dopant through the source layer or drain layer of the semiconductor device. The method comprises the steps of: coating the substrate surface with a coating solution containing a modified polysilazane which is a reaction product of a polysilazane and a dialkyl alkanol amine, drying the coating layer, subjecting the coating layer to a first baking treatment at 350-450° C. for 10-60 minutes and subjecting the layer to a second baking treatment at 550-800° C. for 0.5-60 minutes.
    Type: Grant
    Filed: June 8, 1999
    Date of Patent: February 20, 2001
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Tatsuhiko Shibuya, Yoshio Hagiwara