Patents by Inventor Yoshio Irie
Yoshio Irie has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20050113542Abstract: In the production of an acrylate polymer by the steps of preparing a water-soluble unsaturated monomer having a ratio of neutralization in the range of 30 to 100 mol % and containing 50 to 100 mol % of an acrylate and then polymerizing the monomer, a method for the production of a hydrophilic resin which comprises using a water-soluble unsaturated monomer having a ?-hydroxy propionic acid (salt) content of not more than 1,000 ppm. The hydrophilic resin obtained by this method exhibits excellent physical properties and has only a small residual monomer content. Further, a residual monomer content neither occurs nor increases in any using conditions.Type: ApplicationFiled: December 20, 2004Publication date: May 26, 2005Inventors: Yoshio Irie, Katsuhiro Kajikawa, Kunihiko Ishizaki, Takumi Hatsuda
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Patent number: 6875511Abstract: The present invention provides: a production process for a particulate water-absorbent resin with high productivity, which production process is carried out in such a manner that the particulate water-absorbent resin will contain particles with particle diameters of 150 to 850 ?m (but excluding 850 ?m) in an amount of not smaller than 75 weight % of the particulate water-absorbent resin after the pulverization step or after the pulverization step and the drying step even if the adjustment of the particle diameters is not carried out by the sieving classification procedure; a novel particulate water-absorbent resin having high properties; and a sanitary material comprising this particulate water-absorbent resin.Type: GrantFiled: May 23, 2003Date of Patent: April 5, 2005Assignee: Nippon Shokubai Co., Ltd.Inventors: Yorimichi Dairoku, Yoshio Irie, Kenji Tada, Shinichi Fujino, Makoto Nagasawa
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Patent number: 6867269Abstract: The present invention provides such a production process that a low-cost water-absorbent resin having excellent quality can be obtained by reasonable steps in aqueous solution polymerization. The production process for a water-absorbent resin comprises a polymerization setup that includes the steps of: supplying an aqueous solution of a water-soluble unsaturated monomer component including a major proportion of acrylic acid and/or its salt into a polymerization vessel causing shearing action; and then carrying out polymerization, involving crosslinking, of the water-soluble unsaturated monomer and at the same time carrying out fine division of the resultant hydrogel; with the production process being characterized in that the aqueous solution of the water-soluble unsaturated monomer component as supplied into the polymerization vessel has a temperature of not lower than 40° C.Type: GrantFiled: December 17, 2002Date of Patent: March 15, 2005Assignee: Nippon Shokubai Co., Ltd.Inventors: Shigeru Sakamoto, Yorimichi Dairoku, Yasuhiro Fujita, Yoshio Irie
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Publication number: 20050054788Abstract: The present invention provides a production process by which a water-absorbent resin of excellent quality can be obtained at a low cost by reasonable steps in aqueous solution polymerization. The process for producing a water-absorbent resin comprises the step of polymerizing an aqueous solution of water-absorbent resin-forming monomers including acrylic acid and/or its sodium salt as major components, wherein: (1) the aqueous solution has a monomer component concentration of not less than 45 weight %; (2) the polymerization is carried out while water is evaporated so that the ratio (concentration ratio) between a solid component concentration in a hydropolymer as formed by the polymerization and a solid component concentration in the aqueous monomer solution will not be less than 1.10; and (3) the solid component concentration in the hydropolymer as formed by the polymerization is not more than 80 weight %.Type: ApplicationFiled: September 17, 2004Publication date: March 10, 2005Inventors: Yorimichi Dairoku, Yoshio Irie, Shinichi Fujino, Yasuhiro Fujita, Takashi Azumi, Kunihiko Ishizaki
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Publication number: 20050048221Abstract: An object of the present invention is to provide an excellent process for production of a surface-treated particulate water-absorbent resin wherein the process adopts a surface-treatment process that can enhance the properties (which the water-absorbent resin is desired to have) to extremely high levels, and also can solve the prior problems in such as safety, and further can sufficiently carry out the treatment even at a reaction temperature near room temperature. As a means of achieving this object, the process according to the present invention for production of a surface-treated particulate water-absorbent resin is characterized by comprising the steps of: adding a treating liquid to a particulate water-absorbent resin as a base polymer, wherein the treating liquid contains a radically polymerizable compound; and then irradiating the particulate water-absorbent resin with active energy rays while fluidizing the particulate water-absorbent resin, thereby surface-treating it.Type: ApplicationFiled: August 16, 2004Publication date: March 3, 2005Inventors: Yoshio Irie, Takaaki Kawano
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Publication number: 20040240316Abstract: A method for mixing a water-absorbent resin and a surface cross-linking agent-containing solution to repress aggregates is equipped. The water-absorbent resin and the surface cross-linking agent-containing solution is mixed with a plow-shaped mixing device which is equipped with an inner wall formed of material manifesting an interfacial contact angle of not less than 60° to water and possessing a temperature of heat distortion of not lower than 70° C., a plow-shaped stirring vane and a disintegrating blade.Type: ApplicationFiled: May 27, 2004Publication date: December 2, 2004Inventors: Kozo Nogi, Masazumi Sasabe, Kenji Kadonaga, Yoshio Irie, Shigeru Sakamoto, Koji Miyake
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Publication number: 20040234607Abstract: A method for disintegrating a hydrate polymer characterized by disintegrating a hydrate polymer having a solid content in the range of 50-70 wt. % with a screw extruder while supplying 0.1-30 parts by weight of water per 100 parts by weight of the polymer to the extruder. Since the product of disintegration is prevented from inducing mutual adhesion, it does not form masses of conglomeration when it is dried.Type: ApplicationFiled: April 22, 2004Publication date: November 25, 2004Applicant: NIPPON SHOKUBAI CO.,LTD.Inventors: Yoshio Irie, Yorimichi Dairoku, Yasuhiro Fujita, Kenji Tada, Hirofumi Shibata
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Patent number: 6817557Abstract: The present invention provides: a process for treating a particulate water-absorbent resin, which enables to carry out pulverization stably in a process for producing a particulate water-absorbent resin, and transportation or storage of the particulate water-absorbent resin stably during or after producing the particulate water-absorbent resin, and to prevent contamination of cohered matters of the particulate water-absorbent resin; and involves no or little deterioration of properties. The process for treating a particulate water-absorbent resin is characterized by carrying out at least one selected from the group consisting of: (1) heating at least one portion of a surface getting contact with the particulate water-absorbent resin from the outside, (2) maintaining the temperature of at least one portion of a surface getting contact with the particulate water-absorbent resin at 30 to 150° C.Type: GrantFiled: January 4, 2001Date of Patent: November 16, 2004Assignee: Nippon Shokubai Co., Ltd.Inventors: Hiroyuki Kakita, Tatsuo Maruo, Takumi Hatsuda, Yoshio Irie
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Publication number: 20040183235Abstract: A method of manufacturing a water-absorbing shaped body that is produced easily without using a thickening agent. Light is radiated onto an aqueous solution including a photo polymerization initiator and a water-soluble ethylenically unsaturated monomer. When a desired viscosity is attained, radiation of the light is stopped temporarily. Then, the aqueous solution, which is thickened, is shaped into a desired shape. Thereafter, polymerization is completed by radiating light again.Type: ApplicationFiled: January 27, 2004Publication date: September 23, 2004Applicant: NIPPON SHOKUBAI CO., LTD.Inventors: Yorimichi Dairoku, Yoshio Irie, Shinichi Fujino
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Publication number: 20040186244Abstract: In a production process for a water-absorbent resin, comprising the steps of: blending a liquid material and a water-absorbent resin; and heating the resultant mixture in order to produce a modified water-absorbent resin, the present invention is to provide: a method for uniformly and efficiently treating a water-absorbent resin favorably in view of industry, and as a result, a good-balanced water-absorbent resin having various excellent properties, such absorption capacity without a load, absorption capacity under a load, and single-layer absorption capacity under a load in contact with an aqueous liquid. The production process comprises the step of spray-blending a water-absorbent resin (A) and a liquid material (B) with a blending apparatus equipped with a spray nozzle (C), wherein the liquid material (B) is sprayed from the spray nozzle (C) and its spray pattern is a circular and hollow cone shape or a double-convex-lens and elliptic cone shape.Type: ApplicationFiled: January 27, 2004Publication date: September 23, 2004Inventors: Takumi Hatsuda, Yoshio Irie, Masatoshi Nakamura, Katsuyuki Wada, Shinichi Fujino, Kazuki Kimura, Kunihiko Ishizaki
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Publication number: 20040110897Abstract: The present invention provides such a production process that a low-cost water-absorbent resin having excellent quality can be obtained by reasonable steps in aqueous solution polymerization. The production process for a water-absorbent resin comprises a polymerization setp that includes the steps of: supplying an aqueous solution of a water-soluble unsaturated monomer component including a major proportion of acrylic acid and/or its salt into a polymerization vessel causing shearing action; and then carrying out polymerization, involving crosslinking, of the water-soluble unsaturated monomer and at the same time carrying out fine division of the resultant hydrogel; with the production process being characterized in that the aqueous solution of the water-soluble unsaturated monomer component as supplied into the polymerization vessel has a temperature of not lower than 40° C.Type: ApplicationFiled: September 17, 2003Publication date: June 10, 2004Inventors: Shigeru Sakamoto, Yorimichi Dairoku, Yasuhiro Fujita, Yoshio Irie
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Publication number: 20040092688Abstract: There is disclosed a process to uniformly and rapidly carry out the mixing of a monomer liquid and a polymerization initiator and thus for the resulting polymer not to adhere to the inner surface of the piping or the inside of the apparatus in an art of producing a water-absorbent resin by continuously mixing the monomer liquid and the polymerization initiator together and thereby carrying out polymerization. This process comprises the steps of: (a) continuously supplying a monomer liquid 20 to such as a supply pipe 10 to continuously stir the monomer liquid 20 in the supply pipe 10 with such as a stirring apparatus 12; (b) causing a polymerization initiator 30 to join into a flow of the monomer liquid 20 being in a stirred state, thereby obtaining a mixed liquid 40 of the monomer liquid 20 and the polymerization initiator 30; and (c) continuously supplying the mixed liquid 40 from the supply pipe line 10 to a polymerization apparatus to cause the mixed liquid 40 to run a polymerization reaction.Type: ApplicationFiled: October 24, 2003Publication date: May 13, 2004Inventors: Yorimichi Dairoku, Yasuhiro Fujita, Shinichi Fujino, Hirofumi Shibata, Kenji Tada, Yoshio Irie
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Patent number: 6720389Abstract: In a production process for a water-absorbent resin, comprising the steps of: blending a liquid material and a water-absorbent resin; and heating the resultant mixture in order to produce a modified water-absorbent resin, the present invention is to provide: a method for uniformly and efficiently treating a water-absorbent resin favorably in view of industry, and as a result, a good-balanced water-absorbent resin having various excellent properties, such absorption capacity without a load, absorption capacity under a load, and single-layer absorption capacity under a load in contact with an aqueous liquid. The production process comprises the step of spray-blending a water-absorbent resin (A) and a liquid material (B) with a blending apparatus equipped with a spray nozzle (C), wherein the liquid material (B) is sprayed from the spray nozzle (C) and its spray pattern is a circular and hollow cone shape or a double-convex-lens and elliptic cone shape.Type: GrantFiled: September 5, 2001Date of Patent: April 13, 2004Assignee: Nippon Shokubai Co., Ltd.Inventors: Takumi Hatsuda, Yoshio Irie, Masatoshi Nakamura, Katsuyuki Wada, Shinichi Fujino, Kazuki Kimura, Kunihiko Ishizaki
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Publication number: 20040048955Abstract: A water-absorbent composition includes: a specific plant extract; a water-absorbent resin whose surface portion and/or periphery thereof is treated; and/or a water-absorbent resin having a specific property. Specifically, it is preferable to use a water-absorbent resin having three characteristics: (1) a specific neutralization rate, (2) a specific particle diameter, and (3) a specific plant extract. The water-absorbent composition has a superior deodorant performance and an absorbent characteristic when the water-absorbent composition is used (provided) in an absorbing product such as a paper diaper, thereby providing a superior deodorant performance and a superior absorbent characteristic to the foregoing absorbing product.Type: ApplicationFiled: May 30, 2003Publication date: March 11, 2004Inventors: Katsuyuki Wada, Hiroko Ueda, Kunihiko Ishizaki, Yoshio Irie, Yasuhisa Nakashima
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Publication number: 20030224163Abstract: The present invention provides: a production process for a particulate water-absorbent resin with high productivity, which production process is carried out in such a manner that the particulate water-absorbent resin will contain particles with particle diameters of 150 to 850 &mgr;m (but excluding 850 &mgr;m) in an amount of not smaller than 75 weight % of the particulate water-absorbent resin after the pulverization step or after the pulverization step and the drying step even if the adjustment of the particle diameters is not carried out by the sieving classification procedure; a novel particulate water-absorbent resin having high properties; and a sanitary material comprising this particulate water-absorbent resin.Type: ApplicationFiled: May 23, 2003Publication date: December 4, 2003Inventors: Yorimichi Dairoku, Yoshio Irie, Kenji Tada, Shinichi Fujino, Makoto Nagasawa
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Patent number: 6562879Abstract: The present invention provides a water-absorbent resin powder and its production process and use, wherein the water-absorbent resin powder has high liquid permeability and high water absorbency. The production process for a water-absorbent resin powder, according to the present invention, comprises the step of obtaining water-absorbent crosslinked polymer particles by an aqueous solution polymerization step, and grinding the resultant crosslinked polymer particles until the bulk density thereof increases to not lower than 0.72 (g/ml). The water-absorbent resin powder is characterized by being arbitrarily pulverized and having a bulk density of not lower than 0.74 (g/ml) and a water absorption capacity of not lower than 20 (g/g) for 0.9 weight % physiological saline under a load of 0.7 psi (4.83 kPa). In addition, the absorbent structure comprises the above water-absorbent resin powder and a fibrous material. The absorbent article comprises an absorbent layer including the above absorbent structure.Type: GrantFiled: February 11, 2000Date of Patent: May 13, 2003Assignee: Nippon Shokubai Co., Ltd.Inventors: Takumi Hatsuda, Hiroyuki Ikeuchi, Koji Miyake, Yoshio Irie, Kunihiko Ishizaki
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Publication number: 20030004479Abstract: The present invention has an object to provide a particulate water-absorbing composition, a production process therefor, and an absorbent article comprising this particulate water-absorbing composition, wherein the particulate water-absorbing composition causes little coloring of other materials and further is of high safety, and can provide excellent deodorizability and excellent absorption properties to absorbent articles such as diapers in the case where combined into the absorbent articles.Type: ApplicationFiled: May 30, 2002Publication date: January 2, 2003Inventors: Hiroko Ueda, Katsuyuki Wada, Yoshio Irie
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Publication number: 20020161132Abstract: In the production of an acrylate polymer by the steps of preparing a water-soluble unsaturated monomer having a ratio of neutralization in the range of 30 to 100 mol % and containing 50 to 100 mol % of an acrylate and then polymerizing the monomer, a method for the production of a hydrophilic resin which comprises using a water-soluble unsaturated monomer having a &bgr;-hydroxy propionic acid (salt) content of not more than 1,000 ppm. The hydrophilic resin obtained by this method exhibits excellent physical properties and has only a small residual monomer content. Further, a residual monomer content neither occurs nor increases in any using conditions.Type: ApplicationFiled: March 29, 2002Publication date: October 31, 2002Inventors: Yoshio Irie, Katsuhiro Kajikawa, Kunihiko Ishizaki, Takumi Hatsuda
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Publication number: 20020061978Abstract: In a production process for a water-absorbent resin, comprising the steps of: blending a liquid material and a water-absorbent resin; and heating the resultant mixture in order to produce a modified water-absorbent resin, the present invention is to provide: a method for uniformly and efficiently treating a water-absorbent resin favorably in view of industry, and as a result, a good-balanced water-absorbent resin having various excellent properties, such absorption capacity without a load, absorption capacity under a load, and single-layer absorption capacity under a load in contact with an aqueous liquid. The production process comprises the step of spray-blending a water-absorbent resin (A) and a liquid material (B) with a blending apparatus equipped with a spray nozzle (C), wherein the liquid material (B) is sprayed from the spray nozzle (C) and its spray pattern is a circular and hollow cone shape or a double-convex-lens and elliptic cone shape.Type: ApplicationFiled: September 5, 2001Publication date: May 23, 2002Inventors: Takumi Hatsuda, Yoshio Irie, Masatoshi Nakamura, Katsuyuki Wada, Shinichi Fujino, Kazuki Kimura, Kunihiko Ishizaki
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Patent number: 6388000Abstract: In the production of an acrylate polymer by the steps of preparing a water-soluble unsaturated monomer having a ratio of neutralization in the range of 30 to 100 mol % and containing 50 to 100 mol % of an acrylate and then polymerizing the monomer, a method for the production of a hydrophilic resin which comprises using a water-soluble unsaturated monomer having a &bgr;-hydroxy propionic acid (salt) content of not more than 1,000 ppm. The hydrophilic resin obtained by this method exhibits excellent physical properties and has only a small residual monomer content. Further, a residual monomer content neither occurs nor increases in any using conditions.Type: GrantFiled: April 24, 1995Date of Patent: May 14, 2002Assignee: Nippon Shokubai Co., Ltd.Inventors: Yoshio Irie, Katsuhiro Kajikawa, Kunihiko Ishizaki, Takumi Hatsuda