Patents by Inventor Yoshio Irie

Yoshio Irie has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20050113542
    Abstract: In the production of an acrylate polymer by the steps of preparing a water-soluble unsaturated monomer having a ratio of neutralization in the range of 30 to 100 mol % and containing 50 to 100 mol % of an acrylate and then polymerizing the monomer, a method for the production of a hydrophilic resin which comprises using a water-soluble unsaturated monomer having a ?-hydroxy propionic acid (salt) content of not more than 1,000 ppm. The hydrophilic resin obtained by this method exhibits excellent physical properties and has only a small residual monomer content. Further, a residual monomer content neither occurs nor increases in any using conditions.
    Type: Application
    Filed: December 20, 2004
    Publication date: May 26, 2005
    Inventors: Yoshio Irie, Katsuhiro Kajikawa, Kunihiko Ishizaki, Takumi Hatsuda
  • Patent number: 6875511
    Abstract: The present invention provides: a production process for a particulate water-absorbent resin with high productivity, which production process is carried out in such a manner that the particulate water-absorbent resin will contain particles with particle diameters of 150 to 850 ?m (but excluding 850 ?m) in an amount of not smaller than 75 weight % of the particulate water-absorbent resin after the pulverization step or after the pulverization step and the drying step even if the adjustment of the particle diameters is not carried out by the sieving classification procedure; a novel particulate water-absorbent resin having high properties; and a sanitary material comprising this particulate water-absorbent resin.
    Type: Grant
    Filed: May 23, 2003
    Date of Patent: April 5, 2005
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Yoshio Irie, Kenji Tada, Shinichi Fujino, Makoto Nagasawa
  • Patent number: 6867269
    Abstract: The present invention provides such a production process that a low-cost water-absorbent resin having excellent quality can be obtained by reasonable steps in aqueous solution polymerization. The production process for a water-absorbent resin comprises a polymerization setup that includes the steps of: supplying an aqueous solution of a water-soluble unsaturated monomer component including a major proportion of acrylic acid and/or its salt into a polymerization vessel causing shearing action; and then carrying out polymerization, involving crosslinking, of the water-soluble unsaturated monomer and at the same time carrying out fine division of the resultant hydrogel; with the production process being characterized in that the aqueous solution of the water-soluble unsaturated monomer component as supplied into the polymerization vessel has a temperature of not lower than 40° C.
    Type: Grant
    Filed: December 17, 2002
    Date of Patent: March 15, 2005
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Shigeru Sakamoto, Yorimichi Dairoku, Yasuhiro Fujita, Yoshio Irie
  • Publication number: 20050054788
    Abstract: The present invention provides a production process by which a water-absorbent resin of excellent quality can be obtained at a low cost by reasonable steps in aqueous solution polymerization. The process for producing a water-absorbent resin comprises the step of polymerizing an aqueous solution of water-absorbent resin-forming monomers including acrylic acid and/or its sodium salt as major components, wherein: (1) the aqueous solution has a monomer component concentration of not less than 45 weight %; (2) the polymerization is carried out while water is evaporated so that the ratio (concentration ratio) between a solid component concentration in a hydropolymer as formed by the polymerization and a solid component concentration in the aqueous monomer solution will not be less than 1.10; and (3) the solid component concentration in the hydropolymer as formed by the polymerization is not more than 80 weight %.
    Type: Application
    Filed: September 17, 2004
    Publication date: March 10, 2005
    Inventors: Yorimichi Dairoku, Yoshio Irie, Shinichi Fujino, Yasuhiro Fujita, Takashi Azumi, Kunihiko Ishizaki
  • Publication number: 20050048221
    Abstract: An object of the present invention is to provide an excellent process for production of a surface-treated particulate water-absorbent resin wherein the process adopts a surface-treatment process that can enhance the properties (which the water-absorbent resin is desired to have) to extremely high levels, and also can solve the prior problems in such as safety, and further can sufficiently carry out the treatment even at a reaction temperature near room temperature. As a means of achieving this object, the process according to the present invention for production of a surface-treated particulate water-absorbent resin is characterized by comprising the steps of: adding a treating liquid to a particulate water-absorbent resin as a base polymer, wherein the treating liquid contains a radically polymerizable compound; and then irradiating the particulate water-absorbent resin with active energy rays while fluidizing the particulate water-absorbent resin, thereby surface-treating it.
    Type: Application
    Filed: August 16, 2004
    Publication date: March 3, 2005
    Inventors: Yoshio Irie, Takaaki Kawano
  • Publication number: 20040240316
    Abstract: A method for mixing a water-absorbent resin and a surface cross-linking agent-containing solution to repress aggregates is equipped. The water-absorbent resin and the surface cross-linking agent-containing solution is mixed with a plow-shaped mixing device which is equipped with an inner wall formed of material manifesting an interfacial contact angle of not less than 60° to water and possessing a temperature of heat distortion of not lower than 70° C., a plow-shaped stirring vane and a disintegrating blade.
    Type: Application
    Filed: May 27, 2004
    Publication date: December 2, 2004
    Inventors: Kozo Nogi, Masazumi Sasabe, Kenji Kadonaga, Yoshio Irie, Shigeru Sakamoto, Koji Miyake
  • Publication number: 20040234607
    Abstract: A method for disintegrating a hydrate polymer characterized by disintegrating a hydrate polymer having a solid content in the range of 50-70 wt. % with a screw extruder while supplying 0.1-30 parts by weight of water per 100 parts by weight of the polymer to the extruder. Since the product of disintegration is prevented from inducing mutual adhesion, it does not form masses of conglomeration when it is dried.
    Type: Application
    Filed: April 22, 2004
    Publication date: November 25, 2004
    Applicant: NIPPON SHOKUBAI CO.,LTD.
    Inventors: Yoshio Irie, Yorimichi Dairoku, Yasuhiro Fujita, Kenji Tada, Hirofumi Shibata
  • Patent number: 6817557
    Abstract: The present invention provides: a process for treating a particulate water-absorbent resin, which enables to carry out pulverization stably in a process for producing a particulate water-absorbent resin, and transportation or storage of the particulate water-absorbent resin stably during or after producing the particulate water-absorbent resin, and to prevent contamination of cohered matters of the particulate water-absorbent resin; and involves no or little deterioration of properties. The process for treating a particulate water-absorbent resin is characterized by carrying out at least one selected from the group consisting of: (1) heating at least one portion of a surface getting contact with the particulate water-absorbent resin from the outside, (2) maintaining the temperature of at least one portion of a surface getting contact with the particulate water-absorbent resin at 30 to 150° C.
    Type: Grant
    Filed: January 4, 2001
    Date of Patent: November 16, 2004
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Hiroyuki Kakita, Tatsuo Maruo, Takumi Hatsuda, Yoshio Irie
  • Publication number: 20040183235
    Abstract: A method of manufacturing a water-absorbing shaped body that is produced easily without using a thickening agent. Light is radiated onto an aqueous solution including a photo polymerization initiator and a water-soluble ethylenically unsaturated monomer. When a desired viscosity is attained, radiation of the light is stopped temporarily. Then, the aqueous solution, which is thickened, is shaped into a desired shape. Thereafter, polymerization is completed by radiating light again.
    Type: Application
    Filed: January 27, 2004
    Publication date: September 23, 2004
    Applicant: NIPPON SHOKUBAI CO., LTD.
    Inventors: Yorimichi Dairoku, Yoshio Irie, Shinichi Fujino
  • Publication number: 20040186244
    Abstract: In a production process for a water-absorbent resin, comprising the steps of: blending a liquid material and a water-absorbent resin; and heating the resultant mixture in order to produce a modified water-absorbent resin, the present invention is to provide: a method for uniformly and efficiently treating a water-absorbent resin favorably in view of industry, and as a result, a good-balanced water-absorbent resin having various excellent properties, such absorption capacity without a load, absorption capacity under a load, and single-layer absorption capacity under a load in contact with an aqueous liquid. The production process comprises the step of spray-blending a water-absorbent resin (A) and a liquid material (B) with a blending apparatus equipped with a spray nozzle (C), wherein the liquid material (B) is sprayed from the spray nozzle (C) and its spray pattern is a circular and hollow cone shape or a double-convex-lens and elliptic cone shape.
    Type: Application
    Filed: January 27, 2004
    Publication date: September 23, 2004
    Inventors: Takumi Hatsuda, Yoshio Irie, Masatoshi Nakamura, Katsuyuki Wada, Shinichi Fujino, Kazuki Kimura, Kunihiko Ishizaki
  • Publication number: 20040110897
    Abstract: The present invention provides such a production process that a low-cost water-absorbent resin having excellent quality can be obtained by reasonable steps in aqueous solution polymerization. The production process for a water-absorbent resin comprises a polymerization setp that includes the steps of: supplying an aqueous solution of a water-soluble unsaturated monomer component including a major proportion of acrylic acid and/or its salt into a polymerization vessel causing shearing action; and then carrying out polymerization, involving crosslinking, of the water-soluble unsaturated monomer and at the same time carrying out fine division of the resultant hydrogel; with the production process being characterized in that the aqueous solution of the water-soluble unsaturated monomer component as supplied into the polymerization vessel has a temperature of not lower than 40° C.
    Type: Application
    Filed: September 17, 2003
    Publication date: June 10, 2004
    Inventors: Shigeru Sakamoto, Yorimichi Dairoku, Yasuhiro Fujita, Yoshio Irie
  • Publication number: 20040092688
    Abstract: There is disclosed a process to uniformly and rapidly carry out the mixing of a monomer liquid and a polymerization initiator and thus for the resulting polymer not to adhere to the inner surface of the piping or the inside of the apparatus in an art of producing a water-absorbent resin by continuously mixing the monomer liquid and the polymerization initiator together and thereby carrying out polymerization. This process comprises the steps of: (a) continuously supplying a monomer liquid 20 to such as a supply pipe 10 to continuously stir the monomer liquid 20 in the supply pipe 10 with such as a stirring apparatus 12; (b) causing a polymerization initiator 30 to join into a flow of the monomer liquid 20 being in a stirred state, thereby obtaining a mixed liquid 40 of the monomer liquid 20 and the polymerization initiator 30; and (c) continuously supplying the mixed liquid 40 from the supply pipe line 10 to a polymerization apparatus to cause the mixed liquid 40 to run a polymerization reaction.
    Type: Application
    Filed: October 24, 2003
    Publication date: May 13, 2004
    Inventors: Yorimichi Dairoku, Yasuhiro Fujita, Shinichi Fujino, Hirofumi Shibata, Kenji Tada, Yoshio Irie
  • Patent number: 6720389
    Abstract: In a production process for a water-absorbent resin, comprising the steps of: blending a liquid material and a water-absorbent resin; and heating the resultant mixture in order to produce a modified water-absorbent resin, the present invention is to provide: a method for uniformly and efficiently treating a water-absorbent resin favorably in view of industry, and as a result, a good-balanced water-absorbent resin having various excellent properties, such absorption capacity without a load, absorption capacity under a load, and single-layer absorption capacity under a load in contact with an aqueous liquid. The production process comprises the step of spray-blending a water-absorbent resin (A) and a liquid material (B) with a blending apparatus equipped with a spray nozzle (C), wherein the liquid material (B) is sprayed from the spray nozzle (C) and its spray pattern is a circular and hollow cone shape or a double-convex-lens and elliptic cone shape.
    Type: Grant
    Filed: September 5, 2001
    Date of Patent: April 13, 2004
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Takumi Hatsuda, Yoshio Irie, Masatoshi Nakamura, Katsuyuki Wada, Shinichi Fujino, Kazuki Kimura, Kunihiko Ishizaki
  • Publication number: 20040048955
    Abstract: A water-absorbent composition includes: a specific plant extract; a water-absorbent resin whose surface portion and/or periphery thereof is treated; and/or a water-absorbent resin having a specific property. Specifically, it is preferable to use a water-absorbent resin having three characteristics: (1) a specific neutralization rate, (2) a specific particle diameter, and (3) a specific plant extract. The water-absorbent composition has a superior deodorant performance and an absorbent characteristic when the water-absorbent composition is used (provided) in an absorbing product such as a paper diaper, thereby providing a superior deodorant performance and a superior absorbent characteristic to the foregoing absorbing product.
    Type: Application
    Filed: May 30, 2003
    Publication date: March 11, 2004
    Inventors: Katsuyuki Wada, Hiroko Ueda, Kunihiko Ishizaki, Yoshio Irie, Yasuhisa Nakashima
  • Publication number: 20030224163
    Abstract: The present invention provides: a production process for a particulate water-absorbent resin with high productivity, which production process is carried out in such a manner that the particulate water-absorbent resin will contain particles with particle diameters of 150 to 850 &mgr;m (but excluding 850 &mgr;m) in an amount of not smaller than 75 weight % of the particulate water-absorbent resin after the pulverization step or after the pulverization step and the drying step even if the adjustment of the particle diameters is not carried out by the sieving classification procedure; a novel particulate water-absorbent resin having high properties; and a sanitary material comprising this particulate water-absorbent resin.
    Type: Application
    Filed: May 23, 2003
    Publication date: December 4, 2003
    Inventors: Yorimichi Dairoku, Yoshio Irie, Kenji Tada, Shinichi Fujino, Makoto Nagasawa
  • Patent number: 6562879
    Abstract: The present invention provides a water-absorbent resin powder and its production process and use, wherein the water-absorbent resin powder has high liquid permeability and high water absorbency. The production process for a water-absorbent resin powder, according to the present invention, comprises the step of obtaining water-absorbent crosslinked polymer particles by an aqueous solution polymerization step, and grinding the resultant crosslinked polymer particles until the bulk density thereof increases to not lower than 0.72 (g/ml). The water-absorbent resin powder is characterized by being arbitrarily pulverized and having a bulk density of not lower than 0.74 (g/ml) and a water absorption capacity of not lower than 20 (g/g) for 0.9 weight % physiological saline under a load of 0.7 psi (4.83 kPa). In addition, the absorbent structure comprises the above water-absorbent resin powder and a fibrous material. The absorbent article comprises an absorbent layer including the above absorbent structure.
    Type: Grant
    Filed: February 11, 2000
    Date of Patent: May 13, 2003
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Takumi Hatsuda, Hiroyuki Ikeuchi, Koji Miyake, Yoshio Irie, Kunihiko Ishizaki
  • Publication number: 20030004479
    Abstract: The present invention has an object to provide a particulate water-absorbing composition, a production process therefor, and an absorbent article comprising this particulate water-absorbing composition, wherein the particulate water-absorbing composition causes little coloring of other materials and further is of high safety, and can provide excellent deodorizability and excellent absorption properties to absorbent articles such as diapers in the case where combined into the absorbent articles.
    Type: Application
    Filed: May 30, 2002
    Publication date: January 2, 2003
    Inventors: Hiroko Ueda, Katsuyuki Wada, Yoshio Irie
  • Publication number: 20020161132
    Abstract: In the production of an acrylate polymer by the steps of preparing a water-soluble unsaturated monomer having a ratio of neutralization in the range of 30 to 100 mol % and containing 50 to 100 mol % of an acrylate and then polymerizing the monomer, a method for the production of a hydrophilic resin which comprises using a water-soluble unsaturated monomer having a &bgr;-hydroxy propionic acid (salt) content of not more than 1,000 ppm. The hydrophilic resin obtained by this method exhibits excellent physical properties and has only a small residual monomer content. Further, a residual monomer content neither occurs nor increases in any using conditions.
    Type: Application
    Filed: March 29, 2002
    Publication date: October 31, 2002
    Inventors: Yoshio Irie, Katsuhiro Kajikawa, Kunihiko Ishizaki, Takumi Hatsuda
  • Publication number: 20020061978
    Abstract: In a production process for a water-absorbent resin, comprising the steps of: blending a liquid material and a water-absorbent resin; and heating the resultant mixture in order to produce a modified water-absorbent resin, the present invention is to provide: a method for uniformly and efficiently treating a water-absorbent resin favorably in view of industry, and as a result, a good-balanced water-absorbent resin having various excellent properties, such absorption capacity without a load, absorption capacity under a load, and single-layer absorption capacity under a load in contact with an aqueous liquid. The production process comprises the step of spray-blending a water-absorbent resin (A) and a liquid material (B) with a blending apparatus equipped with a spray nozzle (C), wherein the liquid material (B) is sprayed from the spray nozzle (C) and its spray pattern is a circular and hollow cone shape or a double-convex-lens and elliptic cone shape.
    Type: Application
    Filed: September 5, 2001
    Publication date: May 23, 2002
    Inventors: Takumi Hatsuda, Yoshio Irie, Masatoshi Nakamura, Katsuyuki Wada, Shinichi Fujino, Kazuki Kimura, Kunihiko Ishizaki
  • Patent number: 6388000
    Abstract: In the production of an acrylate polymer by the steps of preparing a water-soluble unsaturated monomer having a ratio of neutralization in the range of 30 to 100 mol % and containing 50 to 100 mol % of an acrylate and then polymerizing the monomer, a method for the production of a hydrophilic resin which comprises using a water-soluble unsaturated monomer having a &bgr;-hydroxy propionic acid (salt) content of not more than 1,000 ppm. The hydrophilic resin obtained by this method exhibits excellent physical properties and has only a small residual monomer content. Further, a residual monomer content neither occurs nor increases in any using conditions.
    Type: Grant
    Filed: April 24, 1995
    Date of Patent: May 14, 2002
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yoshio Irie, Katsuhiro Kajikawa, Kunihiko Ishizaki, Takumi Hatsuda