Patents by Inventor Yoshitaka Kawase
Yoshitaka Kawase has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 7781139Abstract: A toner manufacturing method that allows production of toner having desired characteristics with stability in accordance with fusion emulsification technique for obtaining a toner by granulating a resin kneaded product while dispersing it in an aqueous medium. A resin kneaded product containing at least a binder resin and a colorant is mixed with a dispersant/water-containing aqueous medium. The resultant admixture is stirred by an stirring apparatus including a screen with an admixture discharge hole disposed internally of a vessel and a rotor disposed in an stirring space created by the screen.Type: GrantFiled: December 4, 2006Date of Patent: August 24, 2010Assignee: Sharp Kabushiki KaishaInventors: Satoru Ariyoshi, Yoshitaka Kawase, Keiichi Kikawa, Katsuru Matsumoto
-
Publication number: 20100209145Abstract: A capsule toner capable of enhancing low temperature fixation property without impairing preservation property under a high temperature environment, a two-component developer, and an image forming apparatus are provided. The capsule toner is constituted of toner particles having toner base particles and a coating layer for coating the surface thereof. The toner base particle includes styrene-acrylic resin or polyester resin as a binder resin, and the coating layer includes styrene-acrylic resin or polyester resin. The capsule toner contains 0.05% by weight or more and 0.70% by weight or less of volatile plasticizer based on a total amount of the capsule toner.Type: ApplicationFiled: February 17, 2010Publication date: August 19, 2010Inventors: Keiichi KIKAWA, Yoshiaki Akazawa, Yoshitaka Kawase, Yoritaka Tsubaki, Yoshinori Mutoh, Takashi Hara
-
Publication number: 20100159374Abstract: A method for manufacturing a toner includes a pre-mixing step and a coating step. In the pre-mixing step, a secondary aggregate of the fine resin particles is disaggregated, while toner base particles and fine resin particles are mixed and stirred using a rotary stirring apparatus. Thus obtained disaggregated fine resin particles are fixed to the surface of the toner base particle. Thus, a fine resin particle-fixed toner is obtained. The rotary stirring apparatus includes a rotary stirring section, a temperature regulation section, a circulating section, and a spraying section. In the coating step, a liquid is sprayed to the fine resin particle-fixed toner with the spraying section using the rotary stirring apparatus. Thus, a film of the fine resin particles is formed. In the pre-mixing step and the coating step, temperature regulation is conducted in the temperature regulation section.Type: ApplicationFiled: December 14, 2009Publication date: June 24, 2010Inventors: Yoshinori Mutoh, Yoshiaki Akazawa, Yoshitaka Kawase, Yoritaka Tsubaki, Keiichi Kikawa, Takashi Hara
-
Publication number: 20100104324Abstract: A method for manufacturing a resin-layer coated toner is provided. The method for manufacturing the resin-layer coated toner uses a rotary stirring apparatus including a circulating section, a temperature regulation section, a spraying section and an exhausting section, sprays a liquid substance to particles of toner materials and particles of coating materials in a fluidized state to plasticize such particles from a spraying section by carrier gas and gasifies the liquid, circulates the carrier gas in the powder passage and continuously exhausts the carrier gas including the gasified substance through the exhausting section to the outside of the powder passage, and pressure P1 in the powder passage and pressure P0 outside the powder passage satisfy the following formula (1): 0 atm<(Pressure P1 in the powder passage?Pressure P0 outside the powder passage)?0.3 atm??(1).Type: ApplicationFiled: October 26, 2009Publication date: April 29, 2010Inventors: Yoshitaka Kawase, Takashi Hara, Yoshiaki Akazawa
-
Patent number: 7691553Abstract: A kneaded material obtained by heating and melt-kneading a toner composition and a water-based medium containing water are put into a container of a granulating apparatus, and heated by a heater while agitating, to disperse the kneaded material into the water-based medium in its softened state. A temperature at which a loss tangent value of the kneaded material reaches a predetermined loss tangent value A, specifically, 0.5 or more and less than 5.0, is inputted to a granulating temperature input section as a setting granulating temperature T1. The heater is then controlled by a control section so that a granulating temperature as a temperature of the water-based medium measured by a thermometer reaches the setting granulating temperature T1 inputted to the input section. Accordingly, the granulating temperature as a temperature of the water-based medium, and thus a temperature of the kneaded material in the water-based medium is adjusted to T1.Type: GrantFiled: March 26, 2007Date of Patent: April 6, 2010Assignee: Sharp Kabushiki KaishaInventors: Satoru Ariyoshi, Yoshitaka Kawase, Yoritaka Tsubaki
-
Publication number: 20100080629Abstract: A method for manufacturing a toner is provided. In a fine resin particle adhering step S1b, fine resin particles adhere to toner base particle surfaces in a powder passage. In a spraying step S3c, flowing toner base particles and fine resin particles are sprayed with a substance in liquid form for plasticizing those particles. In a film-forming step S3d, toner base particles and fine resin particles are circulated repeatedly in the powder passage until fine resin particles adherent to toner base particles are shaped into a film. In the spraying step S3c, the substance in liquid form is sprayed in such a manner that the LEL concentration coefficient within the powder passage falls in a range of from 0.07 to 8.12.Type: ApplicationFiled: September 29, 2009Publication date: April 1, 2010Inventors: Takashi HARA, Yoshitaka Kawase, Yoshiaki Akazawa
-
Publication number: 20100061767Abstract: A method for manufacturing a toner is provided. The method for manufacturing a toner uses a rotary stirring apparatus. The rotary stirring apparatus includes at least a circulation section, a temperature regulation section and a spraying section composed of a two-fluid nozzle. The two-fluid nozzle includes a liquid pipe and an air pipe, the liquid pipe is inserted in the air pipe such that an axis of the liquid pipe coincides with an axis of the air pipe, and at least a part of the liquid pipe and the air pipe is fixed such that the centers of those pipes do not move. A substance in liquid form is sprayed in constant rate from the two-fluid nozzle while regulating temperature and circulating the toner base particles and the fine resin particles in a powder passage, thereby forming a film on the surface of the toner base particle.Type: ApplicationFiled: September 10, 2009Publication date: March 11, 2010Inventors: Yoshitaka Kawase, Takeshi Hara, Yoshiaki Akazawa
-
Publication number: 20090297224Abstract: A method for manufacturing a toner is provided. The method for manufacturing a toner uses a rotary stirring apparatus that includes a circulating section for repeatedly performing circulation in a powder passage having a rotary stirring chamber and a circulation tube to return to the rotary stirring chamber by a rotary stirring section having a rotary disc around which rotary blades are installed and a rotary shaft, and a temperature adjusting section provided at least on a part of the powder passage for adjusting temperatures in the powder passage and of the rotary stirring section to a predetermined temperature, and includes a temperature adjusting step; a fine resin particle adhering step; a spraying step; and a film-forming step. The temperature in the powder passage is adjusted to the predetermined temperature by the temperature adjusting section at the fine resin particle adhering step, the spraying step, and the film-forming step.Type: ApplicationFiled: May 29, 2009Publication date: December 3, 2009Applicant: SHARP KABUSHIKI KAISHAInventors: Yoshitaka Kawase, Saori Yamada, Yoshiaki Akazawa, Yoritaka Tsubaki, Yoshinori Mutoh, Keiichi Kikawa, Takashi Hara
-
Publication number: 20090297225Abstract: A toner whose flowability, chargeability and fixing property are enhanced, a developer, a developing device and an image forming apparatus are provided. The toner comprises a toner particle in which a shell layer is formed on a surface of a core particle, and external additive, where (1) the shell layer is formed in a film on the surface of the core particle, (2) a shape factor SF-2 is 120 or more and 140 or less, and (3) a BET specific surface area measured by the BET method is 1.2 m2/cm3 or more and 4.0 m2/cm3 or less. The developer containing such a toner is filled into the developing device in the image forming apparatus in order to form an image.Type: ApplicationFiled: May 29, 2009Publication date: December 3, 2009Applicant: SHARP KABUSHIKI KAISHAInventors: Saori Yamada, Yoshitaka Kawase, Yoshiaki Akazawa
-
Patent number: 7608379Abstract: A toner of excellent anti-hot offsetting property, with no variety of the charging performance and suitable as a toner for the development of electrostatic images, and a manufacturing method thereof are provided. At first, a crosslinked resin at least containing a tetrahydrofuran insoluble component and a colorant are dry-kneaded. Next, the obtained kneaded resin product is mixed with an aqueous dispersant solution prepared in advance and they are heated, to form colorant-containing resin particles in a liquid mixture of the kneaded resin product and the aqueous dispersant solution. Then, the liquid mixture is cooled and the colorant-containing resin particles are separated from the liquid mixture.Type: GrantFiled: August 18, 2006Date of Patent: October 27, 2009Assignee: Sharp Kabushiki KaishaInventors: Yoshitaka Kawase, Satoru Ariyoshi, Katsuru Matsumoto, Yoshinori Yamamoto
-
Publication number: 20090098475Abstract: There are provided a toner, a method of manufacturing the toner, a two-component developer, a developing device, and an image forming apparatus, which are excellent in a charge rising property, environmental stability, and life stability during printing and which cause less fogging. The toner contains a core particle containing binder resin and colorant, and a coating layer which contains resin and a charge control agent and is formed on a surface of the core particle. At least a part of the resin contained in the coating layer is melt-bonded to the core particle, and the charge control agent is dispersed and immobilized in the coating layer. The dispersed charge control agent has a dispersion diameter of less than 1 ?m.Type: ApplicationFiled: October 10, 2008Publication date: April 16, 2009Inventors: Saori YAMADA, Yoshitaka KAWASE, Yoshiaki Akazawa
-
Publication number: 20090011357Abstract: A toner is a capsule particle including a toner particle composed of a core particle that is a resin particle and shell particles covering the surface of the core particle. The toner is manufactured by controlling the particle size so that the toner particles have a volume average particle size of 4.0 or more and 8.0 ?m or less, and a ratio of a toner particle having a number average particle size of 3.0 ?m or less of 8% by number or more and 25% by number or less to the entirety of the toner particles. The shell particles are melt-bonded to the core particle to be integrated therewith.Type: ApplicationFiled: July 7, 2008Publication date: January 8, 2009Inventors: Yoshitaka Kawase, Masao Suzuki
-
Publication number: 20080166156Abstract: A toner excellent in temporal stability is provided which toner is capable of maintaining good cleaning property stably for a long period of time and whose surface is provided with a coating layer having an effect of preventing toner aggregation. There are also provided a method of manufacturing the toner, a two-component developer, a developing apparatus, and an image forming apparatus. The toner has a core particle containing a binder resin and a colorant and a coating layer which contains fine resin particles and are formed on surfaces of the core particles. The coating layers are formed by partially fusing the fine resin particles to at least either the core particle or adjacent fine resin particles.Type: ApplicationFiled: January 3, 2008Publication date: July 10, 2008Applicant: SHARP KABUSHIKI KAISHAInventor: Yoshitaka Kawase
-
Patent number: 7285367Abstract: A method of manufacturing a toner for developing static charges in an aqueous system is provided which includes preparation step for a resin kneaded product, preparation step for the aqueous dispersion of a less water-soluble alkaline earth metal salt, preparation step for synthetic resin particles, removal step for the less water-soluble alkaline earth metal salt, and separation-cleaning-drying step. At preparation step S3 for synthetic resin, an ionic material for decomposing the less water-soluble alkaline earth metal salt is admixed with a mixture of the resin kneaded product and the aqueous dispersion of the less water-soluble alkaline earth metal salt.Type: GrantFiled: March 7, 2005Date of Patent: October 23, 2007Assignee: Sharp Kabushiki KaishaInventors: Yoshitaka Kawase, Takanori Kamoto, Satoru Ariyoshi
-
Publication number: 20070224533Abstract: A kneaded material obtained by heating and melt-kneading a toner composition and a water-based medium containing water are put into a container of a granulating apparatus, and heated by a heater while agitating, to disperse the kneaded material into the water-based medium in its softened state. A temperature at which a loss tangent value of the kneaded material reaches a predetermined loss tangent value A, specifically, 0.5 or more and less than 5.0, is inputted to a granulating temperature input section as a setting granulating temperature T1. The heater is then controlled by a control section so that a granulating temperature as a temperature of the water-based medium measured by a thermometer reaches the setting granulating temperature T1 inputted to the input section. Accordingly, the granulating temperature as a temperature of the water-based medium, and thus a temperature of the kneaded material in the water-based medium is adjusted to T1.Type: ApplicationFiled: March 26, 2007Publication date: September 27, 2007Applicant: Sharp Kabushiki KaishaInventors: Satoru Ariyoshi, Yoshitaka Kawase, Yoritaka Tsubaki
-
Publication number: 20070128537Abstract: A toner manufacturing method that allows production of toner having desired characteristics with stability in accordance with fusion emulsification technique for obtaining a toner by granulating a resin kneaded product while dispersing it in an aqueous medium. A resin kneaded product containing at least a binder resin and a colorant is mixed with a dispersant/water-containing aqueous medium. The resultant admixture is stirred by an stirring apparatus including a screen with an admixture discharge hole disposed internally of a vessel and a rotor disposed in an stirring space created by the screen.Type: ApplicationFiled: December 4, 2006Publication date: June 7, 2007Applicant: Sharp Kabushiki KaishaInventors: Satoru Ariyoshi, Yoshitaka Kawase, Keiichi Kikawa, Katsuru Matsumoto
-
Publication number: 20070065746Abstract: A toner of excellent anti-hot offsetting property, with no variety of the charging performance and suitable as a toner for the development of electrostatic images, and a manufacturing method thereof are provided. At first, a crosslinked resin at least containing a tetrahydrofuran insoluble component and a colorant are dry-kneaded. Next, the obtained kneaded resin product is mixed with an aqueous dispersant solution prepared in advance and they are heated, to form colorant-containing resin particles in a liquid mixture of the kneaded resin product and the aqueous dispersant solution. Then, the liquid mixture is cooled and the colorant-containing resin particles are separated from the liquid mixture.Type: ApplicationFiled: August 18, 2006Publication date: March 22, 2007Applicant: SHARP KABUSHIKI KAISHAInventors: Yoshitaka Kawase, Satoru Ariyoshi, Katsuru Matsumoto, Yoshinori Yamamoto
-
Patent number: 7141347Abstract: A toner manufacturing process capable of providing a toner with uniform charge amounts. A mixture of a synthetic resin having an acidic leaving group and a coloring agent as essential components is emulsified in an aqueous solution to produce synthetic resin particles containing the coloring agent. If desired, the resin particles are further aggregated to form aggregated resin particles. The synthetic resin particles are then separated, washed and dried. The washing of the toner particles is conducted using a washing water prepared by dissolving carbon dioxide in water with a conductivity of not more than 20 ?S/cm.Type: GrantFiled: April 15, 2004Date of Patent: November 28, 2006Assignee: Sharp Kabushiki KaishaInventor: Yoshitaka Kawase
-
Publication number: 20050202336Abstract: A method of manufacturing a toner for developing static charges in an aqueous system is provided which includes preparation step for a resin kneaded product, preparation step for the aqueous dispersion of a less water-soluble alkaline earth metal salt, preparation step for synthetic resin particles, removal step for the less water-soluble alkaline earth metal salt, and separation-cleaning-drying step. At preparation step S3 for synthetic resin, an ionic material for decomposing the less water-soluble alkaline earth metal salt is admixed with a mixture of the resin kneaded product and the aqueous dispersion of the less water-soluble alkaline earth metal salt.Type: ApplicationFiled: March 7, 2005Publication date: September 15, 2005Applicant: SHARP KABUSHIKI KAISHAInventors: Yoshitaka Kawase, Takanori Kamoto, Satoru Ariyoshi
-
Publication number: 20040209182Abstract: A toner manufacturing process capable of providing a toner with uniform charge amounts. A mixture of a synthetic resin having an acidic leaving group and a coloring agent as essential components is emulsified in an aqueous solution to produce synthetic resin particles containing the coloring agent. If desired, the resin particles are further aggregated to form aggregated resin particles. The synthetic resin particles are then separated, washed and dried. The washing of the toner particles is conducted using a washing water prepared by dissolving carbon dioxide in water with a conductivity of not more than 20 &mgr;S/cm.Type: ApplicationFiled: April 15, 2004Publication date: October 21, 2004Applicant: SHARP KABUSHIKI KAISHAInventor: Yoshitaka Kawase