Patents by Inventor Yoshitaka Taniguchi

Yoshitaka Taniguchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11973002
    Abstract: A composite substrate includes, in this order: a ceramic plate; a metal layer containing at least one selected from the group consisting of aluminum and an aluminum alloy; and a thermal sprayed layer containing at least one selected from the group consisting of copper and a copper alloy, and an intermetallic compound containing copper and aluminum as constituent elements is scattered between the metal layer and the thermal sprayed layer.
    Type: Grant
    Filed: November 12, 2020
    Date of Patent: April 30, 2024
    Assignee: Denka Company Limited
    Inventors: Atsushi Sakai, Masaya Yumiba, Kentaro Nakayama, Yoshitaka Taniguchi
  • Patent number: 11732173
    Abstract: A surface-treated aggregated boron nitride powder is prepared by using the boron nitride powder as the raw material, adding an oxidizer to the boron nitride aggregated grains, wet-pulverizing or wet-crushing the grains for surface modification treatment of the particles and allowing reaction of the particles with a metal coupling agent. The surface-treated boron nitride aggregated grains are formed by aggregation of hexagonal h-BN primary particles; (B) have any one or more of Si, Ti, Zr, Ce, Al, Mg, Ge, Ga, and V in an amount of 0.1 atm % or more and 3.0 atm % or less in its composition on the surface of 10 nm; (C) have a crushing strength of 5 MPa or more; and (D) have an average particle diameter of 20 ?m or more and 100 ?m or less.
    Type: Grant
    Filed: January 31, 2022
    Date of Patent: August 22, 2023
    Assignee: DENKA COMPANY LIMITED
    Inventors: Go Takeda, Yoshitaka Taniguchi
  • Publication number: 20230220263
    Abstract: A heat-conductive resin composition containing an inorganic filler component and a resin component, wherein the inorganic filler component includes first and second inorganic fillers, a particle size distribution has a first maximum point caused by the first inorganic filler and a second maximum point caused by the second, the diameter at the first maximum point is 15 ?m or more, the diameter at the second is ? or less that at the first, an integrated amount of frequency between a peak start and end in a peak having the first maximum point is 50% or more, and the first inorganic filler is formed by agglomerating hexagonal boron nitride primary particles and has a crushing strength of 6 MPa or more. The heat dissipation sheet is obtained by molding the heat-conductive resin composition.
    Type: Application
    Filed: June 11, 2021
    Publication date: July 13, 2023
    Applicant: DENKA COMPANY LIMITED
    Inventors: Kosuke WADA, Kiyotaka FUJI, Yoshitaka TANIGUCHI
  • Publication number: 20230220262
    Abstract: A heat dissipation sheet having excellent thermal conductance, is a molded thermally conductive resin composition prepared by blending an inorganic filler component and a resin component, wherein the inorganic filler component particle size distribution includes a first maximum point attributable to the first inorganic filler and a second maximum point attributable to the second inorganic filler; the particle size at the first maximum point is 15 ?m or more; the particle size at the second maximum point is ? or less the particle size at the first maximum point; and an accumulated amount of the frequency between the peak start and the peak end of the peak having the first maximum point is 50% or more, and which has a surface roughness of from 1.5 to 3.0 ?m and a thickness of 0.2 mm or less.
    Type: Application
    Filed: June 11, 2021
    Publication date: July 13, 2023
    Applicant: DENKA COMPANY LIMITED
    Inventors: Kosuke WADA, Kiyotaka FUJI, Yoshitaka TANIGUCHI
  • Publication number: 20230052370
    Abstract: A heat dissipation sheet containing a silicone resin and a thermally conductive filler, wherein with respect to the cross-sectional shape of the thermally conductive filler, the average value of an aspect ratio of the 1st to 24th particles from the largest of biaxial average diameters, is in a range of 0.4 or more and 1.4 or less. In addition, an area ratio (Sr) of a total area S of cross-sectional shapes of the particles to a whole area of the cross-sectional view may be in a range of 20% or more and 80% or less, and the particle number ratio may be less than 1. Further, a thermal resistance ratio of a thermal resistance value when a pressure of 0.4 MPa is applied to a thermal resistance value when a pressure of 1.0 MPa is applied may be 1 or more.
    Type: Application
    Filed: March 18, 2021
    Publication date: February 16, 2023
    Applicant: DENKA COMPANY LIMITED
    Inventors: Kosuke WADA, Yoshitaka TANIGUCHI
  • Patent number: 11570901
    Abstract: A method for manufacturing an aluminum circuit board including a step of spraying a heated metal powder containing aluminum particles and/or aluminum alloy particles to a ceramic base material, and of forming a metal layer on a surface of the ceramic base material. A temperature of at least a part of the metal powder is higher than or equal to a softening temperature of the metal powder and lower than or equal to a melting point of the metal powder at a time point of reaching the surface of the ceramic base material. A velocity of at least a part of the metal powder is greater than or equal to 450 m/s and less than or equal to 1000 m/s at the time point of reaching the surface of the ceramic base material.
    Type: Grant
    Filed: February 22, 2018
    Date of Patent: January 31, 2023
    Assignees: NATIONAL INSTITUTE FOR MATERIALS SCIENCE, DENKA COMPANY LIMITED
    Inventors: Seiji Kuroda, Hiroshi Araki, Akira Hasegawa, Makoto Watanabe, Atsushi Sakai, Yoshitaka Taniguchi, Suzuya Yamada
  • Publication number: 20220406678
    Abstract: A composite substrate includes, in this order: a ceramic plate; a metal layer containing at least one selected from the group consisting of aluminum and an aluminum alloy; and a thermal sprayed layer containing at least one selected from the group consisting of copper and a copper alloy, and an intermetallic compound containing copper and aluminum as constituent elements is scattered between the metal layer and the thermal sprayed layer.
    Type: Application
    Filed: November 12, 2020
    Publication date: December 22, 2022
    Applicant: Denka Company Limited
    Inventors: Atsushi SAKAI, Masaya YUMIBA, Kentaro NAKAYAMA, Yoshitaka TANIGUCHI
  • Publication number: 20220154060
    Abstract: A surface-treated aggregated boron nitride powder is prepared by using the boron nitride powder as the raw material, adding an oxidizer to the boron nitride aggregated grains, wet-pulverizing or wet-crushing the grains for surface modification treatment of the particles and allowing reaction of the particles with a metal coupling agent. The surface-treated boron nitride aggregated grains are formed by aggregation of hexagonal h-BN primary particles; (B) have any one or more of Si, Ti, Zr, Ce, Al, Mg, Ge, Ga, and V in an amount of 0.1 atm % or more and 3.0 atm % or less in its composition on the surface of 10 nm; (C) have a crushing strength of 5 MPa or more; and (D) have an average particle diameter of 20 ?m or more and 100 ?m or less.
    Type: Application
    Filed: January 31, 2022
    Publication date: May 19, 2022
    Inventors: Go TAKEDA, Yoshitaka TANIGUCHI
  • Patent number: 11268004
    Abstract: A boron nitride powder includes boron nitride aggregated grains that are formed by aggregation of scaly hexagonal boron nitride primary particles, the boron nitride powder having the following characteristic properties (A) to (C): (A) the primary particles of the scaly hexagonal boron nitride have an average long side length of 1.5 ?m or more and 3.5 ?m or less and a standard deviation of 1.2 ?m or less; (B) the boron nitride aggregated grains have a grain strength of 8.0 MPa or more at a cumulative breakdown rate of 63.2% and a grain strength of 4.5 MPa or more at a cumulative breakdown rate of 20.0%; and (C) the boron nitride powder has an average particle diameter of 20 ?m or more and 100 ?m or less. Also provided are a method for producing the same and a thermally conductive resin composition including the same.
    Type: Grant
    Filed: August 31, 2017
    Date of Patent: March 8, 2022
    Assignee: DENKA COMPANY LIMITED
    Inventors: Go Takeda, Yoshitaka Taniguchi
  • Patent number: 11160172
    Abstract: A method for producing a ceramic circuit board including a ceramic substrate and a metal circuit formed on the ceramic substrate. The disclosed method includes a step of forming the first metal layer in contact with the ceramic substrate by spraying a first metal powder containing at least either of aluminum particles or aluminum alloy particles together with an inert gas onto a surface of a ceramic substrate from a nozzle, in which the first metal powder is heated to from 10° C. to 270° C. and then ejected from the nozzle 10 and a gauge pressure of the inert gas at an inlet of the nozzle 10 is from 1.5 to 5.0 MPa, a step of subjecting the first metal layer to a heat treatment in an inert gas atmosphere, and the like.
    Type: Grant
    Filed: January 16, 2018
    Date of Patent: October 26, 2021
    Assignee: DENKA COMPANY LIMITED
    Inventors: Atsushi Sakai, Yoshitaka Taniguchi, Suzuya Yamada
  • Publication number: 20210261413
    Abstract: An aspect of the present disclosure provides aggregate boron nitride particles in which primary hexagonal boron nitride particles are aggregated, wherein an average value of an area proportion of the primary particles in a cross section is 45% or more, a standard deviation of the area proportion of the primary particles in a cross section is less than 25, and a crushing strength is 8.0 MPa or more.
    Type: Application
    Filed: June 27, 2019
    Publication date: August 26, 2021
    Applicant: DENKA COMPANY LIMITED
    Inventors: Go TAKEDA, Yoshitaka TANIGUCHI
  • Patent number: 11096278
    Abstract: A ceramic circuit board includes a ceramic substrate and metal layers provided to both surfaces of the ceramic substrate and containing Al and/or Cu, wherein a measurement value ?1 of a linear thermal expansion coefficient at 25° C. to 150° C. is 5×10?6 to 9×10?6/K, a ratio ?1/?2 of the ?1 to a theoretical value ?2 of the linear thermal expansion coefficient at 25° C. to 150° C. is 0.7 to 0.95, and at least one of the metal layers forms a metal circuit.
    Type: Grant
    Filed: July 30, 2018
    Date of Patent: August 17, 2021
    Assignee: DENKA COMPANY LIMITED
    Inventors: Atsushi Sakai, Hideki Hirotsuru, Kohki Ichikawa, Yoshitaka Taniguchi
  • Patent number: 11094648
    Abstract: A power module includes a base plate, a ceramic insulating substrate bonded on the base plate, and a semiconductor element bonded on the ceramic insulating substrate, wherein a surface of the base plate on a side opposite to the ceramic insulating substrate has a warp with a convex shape, and a linear thermal expansion coefficient ?1 (×10?6/K) of the base plate and a linear thermal expansion coefficient ?2 (×10?6/K) of the ceramic insulating substrate when a temperature decreases in the range of 25° C. to 150° C. satisfy the following Expression (1).
    Type: Grant
    Filed: July 30, 2018
    Date of Patent: August 17, 2021
    Assignee: DENKA COMPANY LIMITED
    Inventors: Hideki Hirotsuru, Yoshitaka Taniguchi, Kohki Ichikawa, Atsushi Sakai
  • Publication number: 20210163288
    Abstract: A hexagonal boron powder having a purity of 98% by mass or more and a specific surface area of less than 2.0 m2/g.
    Type: Application
    Filed: August 6, 2019
    Publication date: June 3, 2021
    Applicant: DENKA COMPANY LIMITED
    Inventors: Go TAKEDA, Masao TSUICHIHARA, Yoshitaka TANIGUCHI
  • Publication number: 20200373251
    Abstract: A power module includes a base plate, a ceramic insulating substrate bonded on the base plate, and a semiconductor element bonded on the ceramic insulating substrate, wherein a surface of the base plate on a side opposite to the ceramic insulating substrate has a warp with a convex shape, and a linear thermal expansion coefficient ?1 (×10?6/K) of the base plate and a linear thermal expansion coefficient ?2 (×10?6/K) of the ceramic insulating substrate when a temperature decreases in the range of 25° C. to 150° C. satisfy the following Expression (1).
    Type: Application
    Filed: July 30, 2018
    Publication date: November 26, 2020
    Applicant: DENKA COMPANY LIMITED
    Inventors: Hideki HIROTSURU, Yoshitaka TANIGUCHI, Kohki ICHIKAWA, Atsushi SAKAI
  • Publication number: 20200375029
    Abstract: A ceramic circuit board includes a ceramic substrate and metal layers provided to both surfaces of the ceramic substrate and containing Al and/or Cu, wherein a measurement value ?1 of a linear thermal expansion coefficient at 25° C. to 150° C. is 5×10?6 to 9×10?6/K, a ratio ?1/?2 of the ?1 to a theoretical value ?2 of the linear thermal expansion coefficient at 25° C. to 150° C. is 0.7 to 0.95, and at least one of the metal layers forms a metal circuit.
    Type: Application
    Filed: July 30, 2018
    Publication date: November 26, 2020
    Applicant: DENKA COMPANY LIMITED
    Inventors: Atsushi SAKAI, Hideki HIROTSURU, Kohki ICHIKAWA, Yoshitaka TANIGUCHI
  • Patent number: 10752503
    Abstract: The present invention provides a spherical boron nitride fine powder and the other superior in filling property into resin. The present invention relates to a spherical boron nitride fine powder having the following characteristics (A) to (C): (A) the spherical boron nitride fine particles have any one or more of Si, Ti, Zr, Ce, Al, Mg, Ge, Ga, and V in an amount of 0.1 atm % or more and 3.0 atm % or less in its composition on the surface of 10 nm; (B) the spherical boron nitride fine powder has an average particle diameter of 0.05 ?m or more and 1 ?m or less; and (C) the spherical boron nitride fine powder has an average circularity of 0.8 or more.
    Type: Grant
    Filed: August 31, 2017
    Date of Patent: August 25, 2020
    Assignee: DENKA COMPANY LIMITED
    Inventors: Go Takeda, Yoshitaka Taniguchi, Takemi Oguma
  • Publication number: 20200247672
    Abstract: To provide a boron nitride powder having excellent heat conductivity and high particle strength. Provided is a boron nitride powder which comprises bulky boron nitride formed such that scaly primary particles of hexagonal boron nitride are aggregated to form bulky particles, and which has the following characteristics (A) to (C): (A) a particle strength of the bulky particles at a cumulative breakdown rate of 63.2% is 5.0 MPa or more; (B) an average particle size of the boron nitride powder is 2 ?m or more and 20 ?m or less; and (C) an orientation index of the boron nitride powder as determined from X-ray diffraction is 20 or less.
    Type: Application
    Filed: August 17, 2018
    Publication date: August 6, 2020
    Applicant: DENKA COMPANY LIMITED
    Inventors: Go TAKEDA, Michiharu NAKASHIMA, Yoshitaka TANIGUCHI
  • Publication number: 20200128677
    Abstract: A method for producing a ceramic circuit board including a ceramic substrate and a metal circuit formed on the ceramic substrate. The disclosed method includes a step of forming the first metal layer in contact with the ceramic substrate by spraying a first metal powder containing at least either of aluminum particles or aluminum alloy particles together with an inert gas onto a surface of a ceramic substrate from a nozzle, in which the first metal powder is heated to from 10° C. to 270° C. and then ejected from the nozzle 10 and a gauge pressure of the inert gas at an inlet of the nozzle 10 is from 1.5 to 5.0 MPa, a step of subjecting the first metal layer to a heat treatment in an inert gas atmosphere, and the like.
    Type: Application
    Filed: January 16, 2018
    Publication date: April 23, 2020
    Applicant: DENKA COMPANY LIMITED
    Inventors: Atsushi SAKAI, Yoshitaka TANIGUCHI, Suzuya YAMADA
  • Publication number: 20200120809
    Abstract: A method for manufacturing an aluminum circuit board including a step of spraying a heated metal powder containing aluminum particles and/or aluminum alloy particles to a ceramic base material, and of forming a metal layer on a surface of the ceramic base material. A temperature of at least a part of the metal powder is higher than or equal to a softening temperature of the metal powder and lower than or equal to a melting point of the metal powder at a time point of reaching the surface of the ceramic base material. A velocity of at least a part of the metal powder is greater than or equal to 450 m/s and less than or equal to 1000 m/s at the time point of reaching the surface of the ceramic base material.
    Type: Application
    Filed: February 22, 2018
    Publication date: April 16, 2020
    Applicants: NATIONAL INSTITUTE FOR MATERIALS SCIENCE, DENKA COMPANY LIMITED
    Inventors: Seiji KURODA, Hiroshi ARAKI, Akira HASEGAWA, Makoto WATANABE, Atsushi SAKAI, Yoshitaka TANIGUCHI, Suzuya YAMADA