Abstract: Provided is an aluminum alloy diecast that can be unlikely to crack at a part to be press-fitted while the proof stress of a main body part is being secured, and can eliminate the need for heat treatment to the main body part at the time of production. The aluminum alloy diecast (11) includes a part to be press-fitted (13) into which a joining member (20) is press-fitted and a main body part (14) in which the part to be press-fitted (13) is integrally formed, in which an average hardness of the part to be press-fitted (13) is lower than an average hardness of the main body part (14) or an average roundness of crystals other than a primary crystal of Al in the part to be press-fitted (13) is larger than an average roundness of crystals other than a primary crystal of Al in the main body part (14).

Abstract: A manufacturing method for joined bodies that allows galvanic corrosion to be reduced is provided. The method is for manufacturing a joined body obtained by joining together a mating member made of ferrous metal and a non-ferrous metal material. The method includes: a press fit step of press-fitting a joining element made of ferrous metal into a predetermined surface of the non-ferrous metal material; and a welding step of forming a melted portion between an exposed portion of the joining element press-fitted into the non-ferrous metal material and the mating member. After the press fit step, a part of the joining element is exposed from the predetermined surface and the remaining part of the joining element is not exposed and is buried in the non-ferrous metal material. The remaining part of the joining element includes a lodging portion having a surface facing to the predetermined surface.

Abstract: A joining device for connecting a metal member and a resign member with a metal fastener including a penetrating tip comprises: a cylindrical nosepiece; a high frequency electromagnetic induction coil around the nosepiece; an electrode punch for pressing the fastener into the resign member; a electronic chopper for producing a high frequency current; a high frequency power supply for supplying an induction current to the induction coil; a welding power supply for supplying a welding current between the electrode punch and the metal member; a contact detector for sensing when the fastener tip touches the metal member; and a switching unit for automatically switching from the induction current to the welding current when the contact detector senses that the tip has contacted the metal member.

Abstract: The present invention prevents the occurrence of variation in the lead of a threaded section of a machined article (19a) resulting from the effects of thermal expansion of the machined article (19a) during machining. A thermal expansion amount that relates to the axial direction of the machined article (19a) during machining is measured by measurement means (13), history information for the thermal expansion amount that relates to the machined article (19a) during machining is obtained from the result of the aforementioned measurement, and a control unit (17a) determines the relative rotational speed of a rotary drive shaft (11) or the feeding speed of an axial feeding device (16a) with respect to the next machined object (19a) that is to be machined on the basis of the history information for the thermal expansion amount of the machined object (19a) that has been machined.

Abstract: A joining device for connecting a metal member and a resign member with a metal fastener including a penetrating tip comprises: a cylindrical nosepiece; a high frequency electromagnetic induction coil around the nosepiece; an electrode punch for pressing the fastener into the resign member; a electronic chopper for producing a high frequency current; a high frequency power supply for supplying an induction current to the induction coil; a welding power supply for supplying a welding current between the electrode punch and the metal member; a contact detector for sensing when the fastener tip touches the metal member; and a switching unit for automatically switching from the induction current to the welding current when the contact detector senses that the tip has contacted the metal member.

Abstract: The present invention prevents the occurrence of variation in the lead of a threaded section of a machined article (19a) resulting from the effects of thermal expansion of the machined article (19a) during machining. A thermal expansion amount that relates to the axial direction of the machined article (19a) during machining is measured by measurement means (13), history information for the thermal expansion amount that relates to the machined article (19a) during machining is obtained from the result of the aforementioned measurement, and a control unit (17a) determines the relative rotational speed of a rotary drive shaft (11) or the feeding speed of an axial feeding device (16a) with respect to the next machined object (19a) that is to be machined on the basis of the history information for the thermal expansion amount of the machined object (19a) that has been machined.

Abstract: An arc stud welding device and method are provided, in which a stud is pulled up to an appropriate predetermined height, even after a portion of a flexible base material is dented by the stud and has returned to an original flat condition. A controller operates a linear motor to disengage the stud from the base material, operates a power source to generate a pilot arc and a main arc, and reverses the operation of the linear motor to press the stud against the base material for welding. When the stud is pulled up from the base material, the controller detects the position of disengagement of the stud from the base material, and the linear motor pulls up the stud to a predetermined position.

Abstract: An apparatus comprises a die assembly including a plurality of dies held on a movable table, and a driving device for moving the die assembly. The driving device is operable to move the die assembly in a direction transverse to the axis of a punch for allowing one of the dies to be placed in a position located axially below the punch. The driving device is also operable to move the die assembly in the axial direction of the punch between raised and lowered positions. In the raised position, the die assembly can be moved by the driving device to place a selected die below the punch. In the lowered position, the selected die can be fixed in a die mounting hole located below the punch. In this position, the punch is operable to join workpieces by riveting, for example.

Abstract: An arc stud welding device and method are provided, in which a stud is pulled up to an appropriate predetermined height, even after a portion of a flexible base material is dented by the stud and has returned to an original flat condition. A controller operates a linear motor to disengage the stud from the base material, operates a power source to generate a pilot arc and a main arc, and reverses the operation of the linear motor to press the stud against the base material for welding. When the stud is pulled up from the base material, the controller detects the position of disengagement of the stud from the base material, and the linear motor pulls up the stud to a predetermined position.

Abstract: A self-piercing type rivet setting system 30 comprises: a rivet swaging assembly 35; a robot 6 which moves the rivet swaging assembly 35 to put it in position relative to a predetermined site on a workpiece to be riveted; a single integrated controller 31 made up by an integration of a controller for controlling a riveting operation of the rivet swaging assembly and a controller for controlling the motion of the robot; and a rivet feeder 9 for automatically feeding a self-piercing type rivet to the rivet swaging assembly. From the integrated controller 31, a interface cable 33 extends to the robot 6 and another interface cable 34 extends to the rivet feeder 9, and the rivet swaging assembly 35 is integrally incorporated into the robot 6.

Abstract: An apparatus comprises a die assembly including a plurality of dies held on a movable table, and a driving device for moving the die assembly. The driving device is operable to move the die assembly in a direction transverse to the axis of a punch for allowing one of the dies to be placed in a position located axially below the punch. The driving device is also operable to move the die assembly in the axial direction of the punch between raised and lowered positions. In the raised position, the die assembly can be moved by the driving device to place a selected die below the punch. In the lowered position, the selected die can be fixed in a die mounting hole located below the punch. In this position, the punch is operable to join workpieces by riveting, for example.

Abstract: To provide an optical device in which fragments of a concave reflection mirror surrounding a discharge lamp and fragments of an optically permeable glass plate covering the aperture at the front of the concave reflection mirror do not fall and scatter, even if a short-arc high pressure discharge lamp that lights at extremely high mercury vapor pressure should rupture, the outer surface of the glass concave reflection mirror (20) surrounding the high pressure mercury discharge lamp (10) in which 0.16 mg/mm3 or more of mercury is sealed in a discharge envelope is covered by a scatter prevention film (40) made of a polymer material, for example, a fluorine-based resin. Furthermore, a scatter prevention film is applied to the outer surface of the concave reflection mirror in a region of incidence of light over a range within ±40° of the direction orthogonal to the axis of the high pressure mercury discharge lamp.

Abstract: To provide an optical device in which fragments of a concave reflection mirror surrounding a discharge lamp and fragments of an optically permeable glass plate covering the aperture at the front of the concave reflection mirror do not fall and scatter, even if a short-arc high pressure discharge lamp that lights at extremely high mercury vapor pressure should rupture, the outer surface of the glass concave reflection mirror (20) surrounding the high pressure mercury discharge lamp (10) in which 0.16 mg/mm3 or more of mercury is sealed in a discharge envelope is covered by a scatter prevention film (40) made of a polymer material, for example, a fluorine-based resin. Furthermore, a scatter prevention film is applied to the outer surface of the concave reflection mirror in a region of incidence of light over a range within ±40° of the direction orthogonal to the axis of the high pressure mercury discharge lamp.

Abstract: A rivet setting machine is provided that includes a movable die supporting member that operates to increase working space when inserting and removing workpieces during non-fastening operations. In a first position, the die supporting member positions a die in an opposed relationship to a punch. In a second position, the die supporting member positions the die at a position apart from the punch, which increases the distance between the die and the punch during non-fastening operations.

Abstract: A self-piercing type rivet setting system 30 comprises: a rivet swaging assembly 35; a robot 6 which moves the rivet swaging assembly 35 to put it in position relative to a predetermined site on a workpiece to be riveted; a single integrated controller 31 made up by an integration of a controller for controlling a riveting operation of the rivet swaging assembly and a controller for controlling the motion of the robot; and a rivet feeder 9 for automatically feeding a self-piercing type rivet to the rivet swaging assembly. From the integrated controller 31, a interface cable 33 extends to the robot 6 and another interface cable 34 extends to the rivet feeder 9, and the rivet swaging assembly 35 is integrally incorporated into the robot 6.

Abstract: A rivet setting machine is provided that includes a movable die supporting member that operates to increase working space when inserting and removing workpieces during non-fastening operations. In a first position, the die supporting member positions a die in an opposed relationship to a punch. In a second position, the die supporting member positions the die at a position apart from the punch, which increases the distance between the die and the punch during non-fastening operations.

Abstract: According to the present invention, the inputs of the pilot power supply and the welding arc power supply are connected to a common terminal and there is provided the switching means to selectively switch the operations of the pilot power supply and the welding arc power supply with the switching means switching the power supplies to activate the pilot power supply when a pilot arc should be produced. Thus, the power supply system requires only one secondary winding in the transformer, and the single secondary winding is sufficient to make it possible to use a small and low-priced transformer. This results in reduction in the size as well as the cost of the power supply system. In addition, since the switching means can be composed of the rectifying thyristors connected to the A.C.

Abstract: A welding apparatus comprising a hollowed tubular stud-receiving portion including an axially extending slit at the end thereof and a reduced inner diameter portion at the inner side of the end thereof; and an adapter opened to communicate with the stud-receiving portion for feeding a flanged stud having a shank and a flange formed at an end of the shank into the stud-receiving portion with the flange at the leading end. A collet is positioned to be axially slidable in the stud-receiving portion and provided with a bore at the end thereof to receive the stud shank in the bore, and at least the end portion of the collet is made of an electrically conductive material. Collet driving means is provided for driving the above collet to move the same between a retracted position in which the collet end is placed rearward of the opening of the adapter and a projecting position in which the collet end projects from the end of the stud-receiving portion to apply urging force to the stud.

Abstract: A stud which is automatically fed so as to welded stably and properly, has a large electric contact surface with the collet, facilitates clip attachment, and maintains the engagement firmly after the attachment of the clip. A stud 1 extends upwardly into a rod-like form which is threaded on its periphery, and includes a welding tip at the lower end thereof for welding to a base member such as a panel so as to be used in mounting a member to be attached on the base member. The stud 1 is formed to be short in overall length and its welding tip is formed as a flange 4 whose diameter is larger than that of the rod-like body. A crest 6 of the screw 3 is formed flat. An upper flank angle 8 of the screw is formed large while a lower flank angle 10 of it is formed small. An edge 12 of an upper end 11 of the stud is chamfered.

Abstract: Inverted DI cans are fed by a conveyer having partitions in a plurality of rows such that they are spaced apart in each row, and treatment liquid is sprayed against the travelling cans from above and below the center of each row. The liquid is sprayed from above in a uniform and a full-cone pattern greater in area than the top surface of the can and from below also in a full-cone pattern or in a fan-shaped pattern narrow in the widthwise direction of the conveyer and greater in length than the can open end diameter. The liquid is further sprayed against the travelling cans from side nozzles on the opposite sides of and symmetric with respect to the center of each row. The side walls of the cans are thus washed without contact of adjacent cans in the direction of travel of the cans. The washing force is increased in the space between adjacent cans in the direction of travel to prevent washing irregularities and thus permit uniform surface treatment of the inner and outer surfaces of the cans.