Patents by Inventor Yoshiyuki Shibuya

Yoshiyuki Shibuya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230372849
    Abstract: An air filter medium includes a fluororesin porous membrane and an air-permeable supporting member stacked on the fluororesin porous membrane. The fluororesin porous membrane has a pressure loss of 80 Pa or less when air is passed at a flow rate of 5.3 cm/s. The fluororesin porous membrane has a PF of 20 or more, the PF being determined from a formula PF={?log((100?collection efficiency (%))/100)}/(pressure loss (Pa)/1000) using the pressure loss and a collection efficiency determined using NaCl particles having a particle size of 0.1 ?m. The fluororesin porous membrane has a thickness of 10 ?m or more. A dust-holding capacity of polyalphaolefin particles having a number median diameter of 0.25 ?m is 15.0 g/m2 or more when air containing the polyalphaolefin particles is continuously passed through the fluororesin porous membrane at a flow rate of 5.3 cm/s and pressure loss increases by 250 Pa.
    Type: Application
    Filed: August 3, 2023
    Publication date: November 23, 2023
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Hideyuki KIYOTANI, Kunihiko INUI, Nobuki URAOKA, Yoshiyuki SHIBUYA
  • Publication number: 20220040614
    Abstract: An air filter medium having a large thickness and a low filling factor, a filter pack, an air filter unit, and methods for producing the air filter medium, the filter pack, and the air filter unit are provided. The air filter medium includes a fluororesin porous film having a portion with a filling factor of 3.5% or less, and the portion with a filling factor of 3.5% or less has a thickness of 45 ?m or more.
    Type: Application
    Filed: September 25, 2019
    Publication date: February 10, 2022
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Yoshiyuki SHIBUYA, Kunihiko INUI, Seigo YAMAMOTO, Hideyuki KIYOTANI, Toshihiro KANDA
  • Publication number: 20210260516
    Abstract: There are provided an air filter medium, a filter pack, and an air filter unit in which the decrease in collection efficiency can be suppressed. The air filter medium includes a fluororesin. The PAO permeability ratio (final permeability/initial permeability) is less than 3.0. The initial permeability is a permeability of polyalphaolefin particles when air containing the polyalphaolefin particles having a number median diameter of 0.25 ?m is passed through the air filter medium at a flow velocity of 5.3 cm/s. The final permeability is a permeability of polyalphaolefin particles when air containing the polyalphaolefin particles having a number median diameter of 0.25 ?m is continuously passed through the air filter medium at a flow velocity of 5.3 cm/s and the pressure loss is increased by 250 Pa.
    Type: Application
    Filed: July 12, 2019
    Publication date: August 26, 2021
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Kunihiko INUI, Satoshi HARA, Yoshiyuki SHIBUYA, Hideyuki KIYOTANI, Shinichi CHAEN, Seigo YAMAMOTO
  • Patent number: 10688448
    Abstract: The present invention provides a porous body having high strength, a small pore size, and excellent homogeneity. The porous body of the present invention includes polytetrafluoroethylene and has a microstructure that includes nodes and fibrils. The microstructure further includes, in addition to the nodes and the fibrils, fused points where a fibril that links two nodes and another fibril that links another two nodes are fused with each other.
    Type: Grant
    Filed: December 1, 2014
    Date of Patent: June 23, 2020
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Shinichi Chaen, Taku Yamanaka, Kohei Yasuda, Masahiko Yamada, Nobuki Uraoka, Tomohisa Konishi, Kunihiko Inui, Yoshiyuki Shibuya, Makoto Ono
  • Patent number: 10537836
    Abstract: A filter medium for an air filter includes a pre-collection member, a first porous film, and a second porous film arranged in order from the side that is upstream of the air current. Each of the first porous film and the second porous film has a pressure loss of 30 Pa or more and 90 Pa or less when air is passed through each porous film at a flow rate of 5.3 cm/s, and has a collection efficiency of 95% or more and 99.9% or less for NaCl particles having a particle diameter of 0.3 ?m when air containing the NaCl particles is passed through each of the porous films at a flow rate of 5.3 cm/s. The pre-collection member has a pressure loss of 5 Pa or more and less than 55 Pa when air is passed through the pre-collection member at a flow rate of 5.3 cm/s, has a collection efficiency of 15% or more and less than 85% for NaCl particles having a particle diameter of 0.3 ?m when air containing the NaCl particles is passed through the pre-collection member at a flow rate of 5.3 cm/s, and has a thickness of more than 0.
    Type: Grant
    Filed: March 8, 2017
    Date of Patent: January 21, 2020
    Assignee: DAIKIN INDUSTRIES, LTD.
    Inventors: Tatsumi Sakano, Kunihiko Inui, Yoshiyuki Shibuya, Hideyuki Kiyotani
  • Publication number: 20190344204
    Abstract: A filter medium for an air filter includes a pre-collection member, a first porous film, and a second porous film arranged in order from the side that is upstream of the air current. Each of the first porous film and the second porous film has a pressure loss of 30 Pa or more and 90 Pa or less when air is passed through each porous film at a flow rate of 5.3 cm/s, and has a collection efficiency of 95% or more and 99.9% or less for NaCl particles having a particle diameter of 0.3 ?m when air containing the NaCl particles is passed through each of the porous films at a flow rate of 5.3 cm/s. The pre-collection member has a pressure loss of 5 Pa or more and less than 55 Pa when air is passed through the pre-collection member at a flow rate of 5.3 cm/s, has a collection efficiency of 15% or more and less than 85% for NaCl particles having a particle diameter of 0.3 ?m when air containing the NaCl particles is passed through the pre-collection member at a flow rate of 5.3 cm/s, and has a thickness of more than 0.
    Type: Application
    Filed: March 8, 2017
    Publication date: November 14, 2019
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Tatsumi SAKANO, Kunihiko INUI, Yoshiyuki SHIBUYA, Hideyuki KIYOTANI
  • Patent number: 10406471
    Abstract: A filter medium includes first and second porous films mainly containing fluororesin, and a pre-collection member upstream of the first film. The pre-collection member has a pressure drop when air is passed through at a flow rate of 5.3 cm/s of between 15 Pa and 55 Pa, a collection efficiency of NaCl particles having a particle diameter of 0.3 ?m when air containing the particles is passed through at a flow rate of 5.3 cm/s of between 25% and 80%, a thickness of 0.4 mm or less, and a PF value between 7 and 15. A ratio of the PF value of the pre-collection member to the PF value when the first and second films are overlapped, is between 0.20 and 0.45. The filter medium can be in a filter pack or filter unit, and produced by integrating the films and the pre-collection member using heat lamination.
    Type: Grant
    Filed: December 28, 2018
    Date of Patent: September 10, 2019
    Assignee: Daikin Industries, Ltd.
    Inventors: Tatsumi Sakano, Kunihiko Inui, Yoshiyuki Shibuya
  • Publication number: 20190134552
    Abstract: A filter medium includes first and second porous films mainly containing fluororesin, and a pre-collection member upstream of the first film. The pre-collection member has a pressure drop when air is passed through at a flow rate of 5.3 cm/s of between 15 Pa and 55 Pa, a collection efficiency of NaCl particles having a particle diameter of 0.3 ?m when air containing the particles is passed through at a flow rate of 5.3 cm/s of between 25% and 80%, a thickness of 0.4 mm or less, and a PF value between 7 and 15. A ratio of the PF value of the pre-collection member to the PF value when the first and second films are overlapped, is between 0.20 and 0.45. The filter medium can be in a filter pack or filter unit, and produced by integrating the films and the pre-collection member using heat lamination.
    Type: Application
    Filed: December 28, 2018
    Publication date: May 9, 2019
    Inventors: Tatsumi SAKANO, Kunihiko INUI, Yoshiyuki SHIBUYA
  • Patent number: 10265654
    Abstract: A filtering medium includes first and second porous membranes mainly composed of fluororesin, and a plurality of air permeable supports to support the first and second membranes. The second membrane is disposed downstream of the first membrane. When air containing polyalphaolefin particles with a count median diameter of 0.25 ?m is continuously passed through at a flow rate of 5.3 cm/sec and pressure loss is increased by 250 Pa, the first membrane has a dust retention amount larger than the second membrane. The filtering medium has a pressure loss of less than 200 Pa when air is passed through at a flow rate of 5.3 cm/sec. A collecting efficiency of NaCl particles with a particle diameter of 0.3 ?m is 99.97% or more when air containing the NaCl particles is passed through at a flow rate of 5.3 cm/sec. The dust retention amount is 25 g/m2 or more.
    Type: Grant
    Filed: March 20, 2015
    Date of Patent: April 23, 2019
    Assignee: Daikin Industries, Ltd.
    Inventors: Yoshiyuki Shibuya, Hideyuki Kiyotani, Kunihiko Inui, Li Bao, Shinichi Chaen, Seigo Yamamoto, Makoto Kobayashi, Hitoshi Niinuma
  • Patent number: 10265661
    Abstract: A mixed powder and a material for molding have polytetrafluoroethylene as a main component. Each includes polytetrafluoroethylene that can be fibrillated, a non-hot melt processable component that is not fibrillated, and a hot melt processable component with a melting point of lower than 320° C. that is not fibrillated. The non-hot melt processable component that is not fibrillated is contained in a range of 20 to 40% by weight of the total weight. The hot melt processable component is contained at equal to or more than 0.1% by weight but less than 20% by weight of the total weight. A drawn porous body includes a plurality of fibrils, and a plurality of knotted portions that are connected to each other by the fibrils.
    Type: Grant
    Filed: June 2, 2017
    Date of Patent: April 23, 2019
    Assignee: Daikin Industries, Ltd.
    Inventors: Shinichi Chaen, Hideyuki Kiyotani, Kunihiko Inui, Taku Yamanaka, Li Bao, Yoshiyuki Shibuya, Seigo Yamamoto, Makoto Kobayashi, Shunji Kasai, Hitoshi Niinuma
  • Patent number: 10226730
    Abstract: A filter medium includes first and second porous films mainly containing fluororesin, and a pre-collection member upstream of the first film. The second film is downstream of the first film. The pre-collection member has a pressure drop when air is passed through at a flow rate of 5.3 cm/s of between 15 Pa and 55 Pa, a collection efficiency of NaCl particles having a particle diameter of 0.3 ?m when air containing the particles is passed hrough at a flow rate of 5.3 cm/s of between 25% and 80%, a thickness of 0.4 mm or less, and a PF value between 7 and 15. The PF value={?log((100?collection efficiency (%))/100)}/(pressure drop (Pa)/1000). A ratio of the PF value of the pre-collection member to the PF value when the first and second films are overlapped, is between 0.20 and 0.45. The filter medium can be used in a filter pack or filter unit, and may be produced by integrating the first and second films and the pre-collection member using heat lamination.
    Type: Grant
    Filed: December 24, 2015
    Date of Patent: March 12, 2019
    Assignee: Daikin Industries, Ltd.
    Inventors: Tatsumi Sakano, Kunihiko Inui, Yoshiyuki Shibuya
  • Publication number: 20180065094
    Abstract: A mixed powder and a material for molding have polytetrafluoroethylene as a main component. Each includes polytetrafluoroethylene that can be fibrillated, a non-hot melt processable component that is not fibrillated, and a hot melt processable component with a melting point of lower than 320° C. that is not fibrillated. The non-hot melt processable component that is not fibrillated is contained in a range of 20 to 40% by weight of the total weight. The hot melt processable component is contained at equal to or more than 0.1% by weight but less than 20% by weight of the total weight. A drawn porous body includes a plurality of fibrils, and a plurality of knotted portions that are connected to each other by the fibrils.
    Type: Application
    Filed: June 2, 2017
    Publication date: March 8, 2018
    Inventors: Shinichi CHAEN, Hideyuki KIYOTANI, Kunihiko INUI, Taku YAMANAKA, Li BAO, Yoshiyuki SHIBUYA, Seigo YAMAMOTO, Makoto KOBAYASHI, Shunji KASAI, Hitoshi NIINUMA
  • Publication number: 20170348626
    Abstract: A filter medium includes first and second porous films mainly containing fluororesin, and a pre-collection member upstream of the first film. The second film is downstream of the first film. The pre-collection member has a pressure drop when air is passed through at a flow rate of 5.3 cm/s of between 15 Pa and 55 Pa, a collection efficiency of NaCl particles having a particle diameter of 0.3 ?m when air containing the particles is passed hrough at a flow rate of 5.3 cm/s of between 25% and 80%, a thickness of 0.4 mm or less, and a PF value between 7 and 15. The PF value={?log((100?collection efficiency (%))/100)}/(pressure drop (Pa)/1000). A ratio of the PF value of the pre-collection member to the PF value when the first and second films are overlapped, is between 0.20 and 0.45. The filter medium can be used in a filter pack or filter unit, and may be produced by integrating the first and second films and the pre-collection member using heat lamination.
    Type: Application
    Filed: December 24, 2015
    Publication date: December 7, 2017
    Inventors: Tatsumi SAKANO, Kunihiko INUI, Yoshiyuki SHIBUYA
  • Patent number: 9707504
    Abstract: A composition, a mixed powder and a material for molding have polytetrafluoroethylene as a main component. Each includes polytetrafluoroethylene that can be fibrillated, a non-hot melt processable component that is not fibrillated, and a hot melt processable component with a melting point of lower than 320° C. that is not fibrillated. The hot melt processable component is contained at equal to or more than 0.1% by weight but less than 20% by weight of a total weight. A filtering medium for an air filter includes a porous membrane made of these components, and an air permeable support. The porous membrane is manufactured, by mixing these components, extruding the mixture, rolling and drawing.
    Type: Grant
    Filed: April 19, 2013
    Date of Patent: July 18, 2017
    Assignee: Daikin Industries, Ltd.
    Inventors: Shinichi Chaen, Hideyuki Kiyotani, Kunihiko Inui, Taku Yamanaka, Li Bao, Yoshiyuki Shibuya, Seigo Yamamoto, Makoto Kobayashi, Shunji Kasai, Hitoshi Niinuma
  • Publication number: 20170128876
    Abstract: A filtering medium includes first and second porous membranes mainly composed of fluororesin, and a plurality of air permeable supports to support the first and second membranes. The second membrane is disposed downstream of the first membrane. When air containing polyalphaolefin particles with a count median diameter of 0.25 ?m is continuously passed through at a flow rate of 5.3 cm/sec and pressure loss is increased by 250 Pa, the first membrane has a dust retention amount larger than the second membrane. The filtering medium has a pressure loss of less than 200 Pa when air is passed through at a flow rate of 5.3 cm/sec. A collecting efficiency of NaCl particles with a particle diameter of 0.3 ?m is 99.97% or more when air containing the NaCl particles is passed through at a flow rate of 5.3 cm/sec. The dust retention amount is 25 g/m2 or more.
    Type: Application
    Filed: March 20, 2015
    Publication date: May 11, 2017
    Applicant: Daikin Industries, Ltd.
    Inventors: Yoshiyuki SHIBUYA, Hideyuki KIYOTANI, Kunihiko INUI, Li BAO, Shinichi CHAEN, Seigo YAMAMOTO, Makoto KOBAYASHI, Hitoshi NIINUMA
  • Publication number: 20170001155
    Abstract: The present invention provides a porous body having high strength, a small pore size, and excellent homogeneity. The porous body of the present invention includes polytetrafluoroethylene and has a microstructure that includes nodes and fibrils. The microstructure further includes, in addition to the nodes and the fibrils, fused points where a fibril that links two nodes and another fibril that links another two nodes are fused with each other.
    Type: Application
    Filed: December 1, 2014
    Publication date: January 5, 2017
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Shinichi CHAEN, Taku YAMANAKA, Kohei YASUDA, Masahiko YAMADA, Nobuki URAOKA, Tomohisa KONISHI, Kunihiko INUI, Yoshiyuki SHIBUYA, Makoto ONO
  • Publication number: 20170002156
    Abstract: The present invention aims to provide a biaxially stretched porous membrane having high strength, a small pore size, and excellent homogeneity. The biaxially stretched porous membrane of the present invention includes polytetrafluoroethylene obtained by copolymerizing tetrafluoroethylene and perfluoro(methyl vinyl ether).
    Type: Application
    Filed: December 1, 2014
    Publication date: January 5, 2017
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Shinichi CHAEN, Taku YAMANAKA, Kohei YASUDA, Masahiko YAMADA, Nobuki URAOKA, Tomohisa KONISHI, Kunihiko INUI, Yoshiyuki SHIBUYA, Makoto ONO
  • Publication number: 20150200402
    Abstract: The present invention aims to provide a sheet having high conductivity in the thickness direction and excellent breathability, water repellency, corrosion resistance, and flexibility so as to be suitably used for an electrode of fuel cells and the like. The present invention also aims to provide an electrode and a fuel cell. The present invention provides a sheet containing polytetrafluoroethylene, carbon black, and graphite, the polytetrafluoroethylene having a standard specific gravity of 2.14 to 2.28, a total amount of the carbon black and the graphite being more than 35% by mass of a total amount of the polytetrafluoroethylene, the carbon black, and the graphite.
    Type: Application
    Filed: July 8, 2013
    Publication date: July 16, 2015
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Hiroyuki Yoshimoto, Shinichi Chaen, Kazuya Kawahara, Yoshiyuki Shibuya, Masamichi Sukegawa
  • Patent number: 9072993
    Abstract: A filter medium includes a porous film and a support material supporting the porous film. The porous film includes polytetrafluoroethylene, has an average pore diameter of at least 2.5 ?m, and has a porosity of at least 95%. A pressure loss is less than 100 Pa when air is passed through the filter medium at a velocity of 5.3 cm/sec. A collection efficiency of NaCl particles is at least 95% when air including NaCl particles with a particle diameter of 0.3 ?m is passed through the filter medium at a velocity of 5.3 cm/sec. A PF value is at least 30, where PF={?log [(100?collection efficiency (%))/100]/pressure loss (Pa)}×1000. A dust holding capacity of polyalphaolefin particles held in the filter medium is at least 15 g/m2 when air including polyalphaolefin particles with a count median diameter of 0.25 ?m is continuously passed through the filter medium at a velocity of 5.3 cm/sec and pressure loss reaches 300 Pa.
    Type: Grant
    Filed: June 8, 2011
    Date of Patent: July 7, 2015
    Assignee: Daikin Industries, Ltd.
    Inventors: Kunihiko Inui, Yoshiyuki Shibuya, Shunji Kasai, Taku Yamanaka
  • Publication number: 20150082757
    Abstract: A composition, a mixed power and a material for molding have polytetrafluoroethylene as a main component. Each includes polytetrafluoroethylene that can be fibrillated, a non-hot melt processable component that is not fibrillated, and a hot melt processable component with a melting point of lower than 320° C. that is not fibrillated. The hot melt processable component is contained at equal to or more than 0.1% by weight but less than 20% by weight of a total weight. A filtering medium for an air filter includes a porous membrane made of these components, and an air permeable support. The porous membrane is manufactured, by mixing these components, extruding the mixture, rolling and drawing.
    Type: Application
    Filed: April 19, 2013
    Publication date: March 26, 2015
    Inventors: Shinichi Chaen, Hideyuki Kiyotani, Kunihiko Inui, Taku Yamanaka, Li Bao, Yoshiyuki Shibuya, Seigo Yamamoto, Makoto Kobayashi, Shunji Kasai, Hitoshi Niinuma