Patents by Inventor Yosuke HANAWA

Yosuke HANAWA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240120212
    Abstract: A substrate treating method according to the present invention is a substrate treating method for treating a pattern-formed surface of a substrate W, the substrate treating method including: a supply process of supplying a substrate treating liquid containing a sublimable substance and a solvent to the pattern-formed surface; a solidification process of evaporating the solvent in a liquid film of the substrate treating liquid supplied to the pattern-formed surface in the supply process, depositing the sublimable substance, and forming a solidified film containing the sublimable substance; and a sublimation process of sublimating the solidified film and removing the solidified film, in which the sublimable substance contains at least one of 2,5-dimethyl-2,5-hexanediol and 3-trifluoromethylbenzoic acid.
    Type: Application
    Filed: August 21, 2023
    Publication date: April 11, 2024
    Inventors: Shogo KUNIEDA, Yuta SASAKI, Yosuke HANAWA
  • Patent number: 11908938
    Abstract: A substrate processing liquid is used to etch a substrate in which at least either a bottom wall or a side wall forming a trench structure is an etched layer made of metal or a metal compound. The substrate processing liquid includes a chemical liquid containing H2O2 molecules or HO2? functioning as an etchant for etching the metal, and a complex forming agent containing NH4+ and forming a complex with ions of the metal and is adjusted to a pH of 5 or more.
    Type: Grant
    Filed: March 4, 2021
    Date of Patent: February 20, 2024
    Assignee: SCREEN HOLDINGS CO., LTD.
    Inventors: Dai Ueda, Yosuke Hanawa
  • Patent number: 11897009
    Abstract: A substrate processing technique including a process of forming a liquid film on an upper surface of a substrate and excellently solidifying the liquid film is provided. A substrate processing method includes an atmosphere control step of supplying a drying gas to a front surface of a substrate on which a pattern has been formed and to which a liquid has adhered and making a dry atmosphere around the front surface of the substrate, a to-be-solidified liquid supplying step of supplying a to-be-solidified liquid to the front surface of the substrate, and a solidification step of forming a solidified mass by solidifying a liquid film of the to-be-solidified liquid. The atmosphere control step is started before the liquid film of the to-be-solidified liquid supplied to the front surface of the substrate in the to-be-solidified liquid supplying step is formed.
    Type: Grant
    Filed: February 7, 2019
    Date of Patent: February 13, 2024
    Inventors: Dai Ueda, Yuta Sasaki, Yosuke Hanawa, Hiroaki Kitagawa
  • Publication number: 20230107142
    Abstract: Provided is a substrate treating method for drying a substrate on which a pattern is formed. The method includes: a solidified film forming liquid supplying step, an entire surface coating step, a solidified film forming step, and a sublimation step. The entire surface coating step causes the substrate to rotate at a number of rotations for solidified film formation in accordance with a relationship among a concentration of a sublimable substance, a target solidified film thickness as a desired film thickness of a solidified film, and the number of rotations for solidified film formation as a number of rotations of the substrate for forming the solidified film of the target solidified film thickness when the concentration of the sublimable substance is a predetermined concentration.
    Type: Application
    Filed: August 23, 2022
    Publication date: April 6, 2023
    Inventors: Yuta SASAKI, Yosuke HANAWA, Shogo KUNIEDA
  • Publication number: 20230090836
    Abstract: A learning device includes a hardware processor, wherein the hardware processor acquires a film thickness of a solid or a liquid formed on the substrate by driving a substrate processing device under a first condition, and causes a learning model to learn first training data including the film-thickness characteristic acquired by driving of the substrate processing device under the first condition.
    Type: Application
    Filed: August 1, 2022
    Publication date: March 23, 2023
    Inventors: Yosuke Hanawa, Yuta SASAKI, Shogo KUNIEDA
  • Patent number: 11158523
    Abstract: A processing liquid containing a sublimable material is supplied to a front surface of a substrate to which a liquid adheres to form a liquid film. The liquid film is solidified into a solidified body. Nitrogen gas is supplied to the solidified body formed on the front surface of the substrate so that the flow rate thereof per unit area is constant over the entire surface of the substrate. The solidified body is sublimated uniformly over the entire surface of the substrate, and a gas-solid interface of the solidified body moves in a direction perpendicular to the front surface of the substrate. This precludes protrusions of a pattern from being pulled by the movement of the gas-solid interface of the solidified body, whereby the front surface of the substrate is dried well while the collapse of the pattern formed on the front surface of the substrate is prevented.
    Type: Grant
    Filed: June 19, 2018
    Date of Patent: October 26, 2021
    Assignee: SCREEN Holdings Co., Ltd.
    Inventors: Yosuke Hanawa, Yuta Sasaki
  • Patent number: 11133175
    Abstract: A substrate treating method and a substrate treating apparatus which can reduce the collapse of a pattern on a substrate. The substrate treating method includes a supply step of supplying a process liquid including a sublimable substance in a molten state to a pattern-formed surface of a substrate; a solidification step of solidifying the process liquid on the pattern-formed surface so as to form a solidified body; a sublimation step of subliming the solidified body so as to remove the solidified body from the pattern-formed surface; and an organic substance removal step of removing, when the solidified body is sublimed, an organic substance precipitated on a sublimation interface, and the organic substance removal step is performed so as to overlap at least part of the sublimation step.
    Type: Grant
    Filed: November 10, 2017
    Date of Patent: September 28, 2021
    Inventors: Yosuke Hanawa, Dai Ueda, Yuta Sasaki
  • Publication number: 20210288172
    Abstract: A substrate processing liquid is used to etch a substrate in which at least either a bottom wall or a side wall forming a trench structure is an etched layer made of metal or a metal compound. The substrate processing liquid includes a chemical liquid containing H2O2 molecules or HO2? functioning as an etchant for etching the metal, and a complex forming agent containing NH4+ and forming a complex with ions of the metal and is adjusted to a pH of 5 or more.
    Type: Application
    Filed: March 4, 2021
    Publication date: September 16, 2021
    Inventors: Dai UEDA, Yosuke HANAWA
  • Patent number: 11094565
    Abstract: Disclosed is a substrate treating method of performing drying treatment on a pattern-formed surface of a substrate, the substrate treating method comprising: a supplying step of supplying a substrate treating liquid containing a plastic crystalline material in a molten state to the pattern-formed surface of the substrate; a plastic crystalline layer forming step of bringing, on the pattern-formed surface, the plastic crystalline material into a state of a plastic crystal so as to form a plastic crystalline layer; and a removing step of changing the plastic crystalline material in the state of the plastic crystal into a gas state without an intermediate phase of liquid so as to remove the plastic crystalline material from the pattern-formed surface.
    Type: Grant
    Filed: August 10, 2018
    Date of Patent: August 17, 2021
    Inventors: Yuta Sasaki, Yosuke Hanawa
  • Publication number: 20210016331
    Abstract: A substrate processing technique including a process of forming a liquid film on an upper surface of a substrate and excellently solidifying the liquid film is provided. A substrate processing method includes an atmosphere control step of supplying a drying gas to a front surface of a substrate on which a pattern has been formed and to which a liquid has adhered and making a dry atmosphere around the front surface of the substrate, a to-be-solidified liquid supplying step of supplying a to-be-solidified liquid to the front surface of the substrate, and a solidification step of forming a solidified mass by solidifying a liquid film of the to-be-solidified liquid. The atmosphere control step is started before the liquid film of the to-be-solidified liquid supplied to the front surface of the substrate in the to-be-solidified liquid supplying step is formed.
    Type: Application
    Filed: February 7, 2019
    Publication date: January 21, 2021
    Inventors: Dai UEDA, Yuta SASAKI, Yosuke HANAWA, Hiroaki KITAGAWA
  • Publication number: 20200234980
    Abstract: A processing liquid containing a sublimable material is supplied to a front surface of a substrate to which a liquid adheres to form a liquid film. The liquid film is solidified into a solidified body. Nitrogen gas is supplied to the solidified body formed on the front surface of the substrate so that the flow rate thereof per unit area is constant over the entire surface of the substrate. The solidified body is sublimated uniformly over the entire surface of the substrate, and a gas-solid interface of the solidified body moves in a direction perpendicular to the front surface of the substrate. This precludes protrusions of a pattern from being pulled by the movement of the gas-solid interface of the solidified body, whereby the front surface of the substrate is dried well while the collapse of the pattern formed on the front surface of the substrate is prevented.
    Type: Application
    Filed: June 19, 2018
    Publication date: July 23, 2020
    Inventors: Yosuke HANAWA, Yuta SASAKI
  • Patent number: 10720342
    Abstract: A substrate processing of the present invention includes a supplying unit which supplies a process liquid containing a sublimable substance in a molten state to the pattern-formed surface of a substrate, a solidifying unit which solidifies the process liquid on the pattern-formed surface so as to form a solidified body and a sublimating unit which sublimes the solidified body so as to remove the solidified body from the pattern-formed surface, and the vapor pressure of the process liquid at a temperature of 20 to 25° C. is equal to or more than 5 kPa, and the surface tension thereof at a temperature of 20 to 25° C. is equal to or less than 25 mN/m.
    Type: Grant
    Filed: November 22, 2017
    Date of Patent: July 21, 2020
    Assignee: SCREEN Holdings Co., Ltd.
    Inventors: Yuta Sasaki, Yosuke Hanawa
  • Patent number: 10699920
    Abstract: Disclosed is a substrate treating method comprising: a supply step of supplying a process liquid including a drying auxiliary substance in a melted state to a pattern formation surface of a substrate; a solidification step of solidifying the process liquid on the pattern formation surface so as to from a solidified body; and a removal step of removing the solidified body from the pattern formation surface, wherein a substance which satisfies at least one of the following conditions, namely a melting entropy under atmospheric pressure at a melting point of 1 mJ/cm3·K or more but 500 mJ/cm3·K or less and a sublimation entropy under atmospheric pressure at 0° C. of 1 mJ/cm3·K or more but 2000 mJ/cm3·K or less, is used as the drying auxiliary substance.
    Type: Grant
    Filed: January 18, 2019
    Date of Patent: June 30, 2020
    Assignee: SCREEN Holdings Co., Ltd.
    Inventors: Yosuke Hanawa, Yuta Sasaki
  • Patent number: 10612844
    Abstract: When a substrate on which a fine pattern is formed is dried with vapor, prevention of collapse of the pattern due to water originally contained in IPA to be stored has been a problem to be solved. A mixed liquid stored in a mixed liquid storage is vaporized to generate mixed vapor containing the IPA and water (water vapor). Then, a vapor dewatering unit connected to a vapor supply pipe through which the mixed vapor is fed removes water in the mixed vapor. This can reduce the concentration of water originally contained in the IPA to be stored before the IPA is supplied to the substrate, thereby suppressing collapse of the pattern.
    Type: Grant
    Filed: April 23, 2018
    Date of Patent: April 7, 2020
    Assignee: SCREEN Holdings Co., Ltd.
    Inventors: Yosuke Hanawa, Katsuhiko Miya
  • Publication number: 20190333755
    Abstract: A substrate treating method and a substrate treating apparatus which can reduce the collapse of a pattern on a substrate. The substrate treating method includes a supply step of supplying a process liquid including a sublimable substance in a molten state to a pattern-formed surface of a substrate; a solidification step of solidifying the process liquid on the pattern-formed surface so as to form a solidified body; a sublimation step of subliming the solidified body so as to remove the solidified body from the pattern-formed surface; and an organic substance removal step of removing, when the solidified body is sublimed, an organic substance precipitated on a sublimation interface, and the organic substance removal step is performed so as to overlap at least part of the sublimation step.
    Type: Application
    Filed: November 10, 2017
    Publication date: October 31, 2019
    Inventors: Yosuke HANAWA, Dai UEDA, Yuta SASAKI
  • Publication number: 20190295865
    Abstract: Disclosed is a substrate treating method comprising: a supply step of supplying a process liquid including a drying auxiliary substance in a melted state to a pattern formation surface of a substrate; a solidification step of solidifying the process liquid on the pattern formation surface so as to from a solidified body; and a removal step of removing the solidified body from the pattern formation surface, wherein a substance which satisfies at least one of the following conditions, namely a melting entropy under atmospheric pressure at a melting point of 1 mJ/cm3·K or more but 500 mJ/cm3·K or less and a sublimation entropy under atmospheric pressure at 0° C. of 1 mJ/cm3·K or more but 2000 mJ/cm3·K or less, is used as the drying auxiliary substance.
    Type: Application
    Filed: January 18, 2019
    Publication date: September 26, 2019
    Inventors: Yosuke HANAWA, Yuta SASAKI
  • Patent number: 10286425
    Abstract: After hydrophobization of surfaces of patterns, a liquid film of pure water or the like is formed on the surfaces of the substrate. At this stage, the liquid of the liquid film cannot be present between the patterns because of hydrophobization, and gas is present there. With the front surface of the substrate covered with the liquid film, a liquid to which ultrasonic waves are applied is supplied to the back surface of the substrate, whereby the back surface of the substrate is cleaned due to the cavitation collapse energy in the liquid caused by the ultrasonic waves. While collapse of cavitation occurs at the front surface of the substrate, the presence of the gas between the patterns prohibits collapse of cavitation between the patterns, the liquid film can prevent contamination while preventing collapse of the patterns, and the back surface of the substrate is cleaned favorably.
    Type: Grant
    Filed: July 28, 2016
    Date of Patent: May 14, 2019
    Assignee: SCREEN Holdings Co., Ltd.
    Inventors: Yuta Sasaki, Yosuke Hanawa, Katsuhiko Miya
  • Publication number: 20190096704
    Abstract: Disclosed is a substrate treating method of performing drying treatment on a pattern-formed surface of a substrate, the substrate treating method comprising: a supplying step of supplying a substrate treating liquid containing a plastic crystalline material in a molten state to the pattern-formed surface of the substrate; a plastic crystalline layer forming step of bringing, on the pattern-formed surface, the plastic crystalline material into a state of a plastic crystal so as to form a plastic crystalline layer; and a removing step of changing the plastic crystalline material in the state of the plastic crystal into a gas state without an intermediate phase of liquid so as to remove the plastic crystalline material from the pattern-formed surface.
    Type: Application
    Filed: August 10, 2018
    Publication date: March 28, 2019
    Inventors: Yuta SASAKI, Yosuke HANAWA
  • Publication number: 20190030576
    Abstract: Disclosed is a substrate treating method of performing dry processing on a pattern-formed surface of a substrate, the substrate treating method comprising: a supplying step of supplying a process liquid containing a sublimable substance to the pattern-formed surface of the substrate; a temperature adjusting step of adjusting a temperature of the substrate so as to control the process liquid supplied to the pattern-formed surface of the substrate within a temperature range equal to or above a melting point of the sublimable substance and below a boiling point thereof; a solidifying step of solidifying, on the pattern-formed surface, the process liquid whose temperature is adjusted so as to form a solidified body; and a sublimating step of subliming the solidified body so as to remove the solidified body from the pattern-formed surface, wherein the temperature adjusting step is performed so as to overlap at least the supplying step and is completed at least before the solidifying step is started.
    Type: Application
    Filed: July 17, 2018
    Publication date: January 31, 2019
    Inventors: Yosuke HANAWA, Yuta SASAKI
  • Patent number: 10153181
    Abstract: Disclosed is a substrate treating apparatus including the following units: a supplying unit which supplies a process liquid including a sublimable substance in a melt state on a pattern-formed surface of a substrate W; a solidifying unit which solidifies the process liquid on the pattern-formed surface to produce a solidified body; and a sublimating unit which sublimates the solidified body to remove the solidified body from the pattern-formed surface. In this apparatus, the sublimable substance includes a fluorinated carbon compound.
    Type: Grant
    Filed: May 23, 2017
    Date of Patent: December 11, 2018
    Assignee: SCREEN Holdings Co., Ltd.
    Inventors: Yuta Sasaki, Yosuke Hanawa, Soichi Nadahara, Dai Ueda, Hiroaki Kitagawa, Katsuya Okumura