Patents by Inventor Yosuke IKADAI
Yosuke IKADAI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11851794Abstract: A sewing device includes a power source, an input shaft to which a driving force from the power source is transmitted, an output shaft that outputs the driving force transmitted to the input shaft, and a transmission mechanism that transmits the driving force from the input shaft to the output shaft, in which the transmission mechanism includes a first gear that is provided in the output shaft and rotates integrally with the output shaft, a second gear that meshes with the first gear, an intermediate shaft that rotates integrally with the second gear, and a timing belt stretched between the input shaft and the intermediate shaft, in which the second gear is disposed to be movable in a circumferential direction of the first gear. As a result, loosening of the timing belt can be adjusted in a compact configuration.Type: GrantFiled: February 22, 2022Date of Patent: December 26, 2023Assignee: HONDA MOTOR CO., LTD.Inventors: Taisuke Morimoto, Yosuke Ikadai, Kazuma Nakayama, Tohru Takamura
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Patent number: 11834766Abstract: There is provided a sewing device comprising a needle and a looper, the sewing device including a rotation shaft that rotates the looper, and a set bolt that has a conical distal end and positions the looper in an axial direction relative to the rotation shaft from a radial direction of the rotation shaft, in which the looper includes a through screw hole into which the set bolt is screwed, the rotation shaft includes a groove recessed from a peripheral surface of the rotation shaft, and the groove includes an inclined surface that the distal end of the set bolt contacts. In one aspect, in the sewing device, a cross section of the groove viewed in a direction along an axis of the rotation shaft has a V shape. As a result, a relative position between the needle and the looper can be positioned with significantly high accuracy.Type: GrantFiled: February 22, 2022Date of Patent: December 5, 2023Assignee: HONDA MOTOR CO., LTD.Inventors: Taisuke Morimoto, Yosuke Ikadai, Kazuma Nakayama, Tohru Takamura
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Patent number: 11697190Abstract: A clamping device includes a cylinder, a base body, a movable plate, and holding pins. The movable plate is attached to the base body substantially parallel thereto via two pairs of link arms. The movable plate moves along the operating direction of the cylinder. The movable plate can abut against a width-direction side surface of a workpiece. The holding pins are attached to the movable plate. The holding pins abut against an upper portion of the workpiece.Type: GrantFiled: February 16, 2022Date of Patent: July 11, 2023Assignee: HONDA MOTOR CO., LTD.Inventors: Taisuke Morimoto, Yosuke Ikadai, Kazuma Nakayama, Tohru Takamura, Ryunosuke Hozawa
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Patent number: 11674249Abstract: Provided are: a sewing device provided with a sewing mechanism which performs sewing on a work to be sewn using a sewing-machine needle, while holding the work to be sewn in a state of being shaped in a predetermined shape on a plurality of seating portions arranged in a sewing direction; and a sewing method. When the seating portions are withdrawn from the work to be sewn so as to avoid interference between the sewing mechanism and the seating portions, a guiding mechanism enables movement in a first withdrawing direction for avoiding a first undercut portion of the work to be sewn, and movement in a second withdrawing direction for avoiding a second undercut portion of the work to be sewn.Type: GrantFiled: June 28, 2019Date of Patent: June 13, 2023Assignee: HONDA MOTOR CO., LTD.Inventors: Toru Takamura, Yosuke Ikadai, Mitsutaka Igaue
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Publication number: 20220316118Abstract: A sewing device includes a power source, an input shaft to which a driving force from the power source is transmitted, an output shaft that outputs the driving force transmitted to the input shaft, and a transmission mechanism that transmits the driving force from the input shaft to the output shaft, in which the transmission mechanism includes a first gear that is provided in the output shaft and rotates integrally with the output shaft, a second gear that meshes with the first gear, an intermediate shaft that rotates integrally with the second gear, and a timing belt stretched between the input shaft and the intermediate shaft, in which the second gear is disposed to be movable in a circumferential direction of the first gear. As a result, loosening of the timing belt can be adjusted in a compact configuration.Type: ApplicationFiled: February 22, 2022Publication date: October 6, 2022Inventors: Taisuke MORIMOTO, Yosuke IKADAI, Kazuma NAKAYAMA, Tohru TAKAMURA
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Publication number: 20220307178Abstract: There is provided a sewing device comprising a needle and a looper, the sewing device including a rotation shaft that rotates the looper, and a set bolt that has a conical distal end and positions the looper in an axial direction relative to the rotation shaft from a radial direction of the rotation shaft, in which the looper includes a through screw hole into which the set bolt is screwed, the rotation shaft includes a groove recessed from a peripheral surface of the rotation shaft, and the groove includes an inclined surface that the distal end of the set bolt contacts. In one aspect, in the sewing device, a cross section of the groove viewed in a direction along an axis of the rotation shaft has a V shape. As a result, a relative position between the needle and the looper can be positioned with significantly high accuracy.Type: ApplicationFiled: February 22, 2022Publication date: September 29, 2022Inventors: Taisuke MORIMOTO, Yosuke IKADAI, Kazuma NAKAYAMA, Tohru TAKAMURA
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Publication number: 20220290347Abstract: A sewing apparatus includes a driving source, a second driven shaft, and an eccentric member of an eccentric mechanism. The second driven shaft is connected to a drive shaft of the driving source and rotates. The eccentric member is connected to the second driven shaft. The eccentric member is capable of converting the rotational motion of the second driven shaft into the up and down motion of sewing machine needles. A cushion member is disposed between the eccentric member and the second driven shaft.Type: ApplicationFiled: February 16, 2022Publication date: September 15, 2022Inventors: Taisuke Morimoto, Yosuke Ikadai, Kazuma Nakayama, Tohru Takamura
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Publication number: 20220288750Abstract: A clamping device includes a cylinder, a base body, a movable plate, and holding pins. The movable plate is attached to the base body substantially parallel thereto via two pairs of link arms. The movable plate moves along the operating direction of the cylinder. The movable plate can abut against a width-direction side surface of a workpiece. The holding pins are attached to the movable plate. The holding pins abut against an upper portion of the workpiece.Type: ApplicationFiled: February 16, 2022Publication date: September 15, 2022Inventors: Taisuke Morimoto, Yosuke Ikadai, Kazuma Nakayama, Tohru Takamura, Ryunosuke Hozawa
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Publication number: 20220275552Abstract: A sewing mechanism is provided with: a post bed and sewing needles, wherein an article to be sewn is interposed between the post bed and the sewing needles. When the post bed comes closer to the article to be sewn than that in the previous sewing by at least a predetermined distance, in other words, when a separation distance between the article to be sewn and the post bed becomes less than that in the previous sewing by at least a predetermined distance, a thread pulling mechanism pulls threads hooked in needle holes of the sewing needles in a direction away from the post bed.Type: ApplicationFiled: July 28, 2020Publication date: September 1, 2022Inventors: Tohru Takamura, Yosuke Ikadai, Tomohiko Shigihara, Haruya Hashimoto, Akihiro Honma, Toshihisa Kaga, Noboru Hirano, Kentaro Sakai
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Publication number: 20220074096Abstract: This sewing needle holding device (10) is provided with: a holder (24) which holds the base end side of a sewing needle (14) provided with, from the leading end side toward the base end side in the extension direction, a small diameter portion (16), an outer diameter varying portion (20a), and a large diameter portion (18); and a presser member (26) which is mounted to the holder (24). The holder (24) causes at least the small diameter portion (16) and the outer diameter varying portion (20a) of the sewing needle (14) to protrude from a holder leading-end surface (34). The presser member (26) has a counter portion (46) that faces the holder leading-end surface (34). The counter portion (46) has formed therein an insertion hole (50) through which the small diameter portion (16) can be inserted. At least a part of the insertion hole (50) is provided with a pressure-receiving surface (52) that comes into abutment with the outer diameter varying portion (20a).Type: ApplicationFiled: November 6, 2019Publication date: March 10, 2022Inventors: Tohru Takamura, Yosuke Ikadai, Mitsutaka Igaue, Noboru Hirano, Hajime Miyamoto
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Patent number: 11174579Abstract: This single chain stitch sewing device is provided with a sewing mechanism provided on a front end arm of a delivery robot. The sewing mechanism comprises a sewing motor for supplying power to sewing needles and loopers. When the sewing motor is energized, power is transmitted to the sewing needles via a first power transmission mechanism, this causing the sewing needles to move reciprocally. At the same time, power is transmitted to the loopers via a second power transmission mechanism to rotate the loopers. Accordingly, sewing is performed. The loopers are provided at an end of a post bed on the side closer to the sewing needles.Type: GrantFiled: December 26, 2017Date of Patent: November 16, 2021Assignee: HONDA MOTOR CO., LTD.Inventors: Yosuke Ikadai, Satoru Iriyama, Toru Takamura
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Publication number: 20210292951Abstract: Provided are: a sewing device provided with a sewing mechanism which performs sewing on a work to be sewn using a sewing-machine needle, while holding the work to be sewn in a state of being shaped in a predetermined shape on a plurality of seating portions arranged in a sewing direction; and a sewing method. When the seating portions are withdrawn from the work to be sewn so as to avoid interference between the sewing mechanism and the seating portions, a guiding mechanism enables movement in a first withdrawing direction for avoiding a first undercut portion of the work to be sewn, and movement in a second withdrawing direction for avoiding a second undercut portion of the work to be sewn.Type: ApplicationFiled: June 28, 2019Publication date: September 23, 2021Inventors: Toru Takamura, Yosuke Ikadai, Mitsutaka Igaue
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Publication number: 20210140084Abstract: A sewing device that, when interposing a workpiece-to-be-sewn between a post head and a pressing mechanism and sewing same by penetrating a machine needle therethrough, shapes the workpiece-to-be-sewn in a prescribed shape and sews same, by seating the workpiece-to-be-sewn in a workpiece holding jig having a plurality of seats arranged along a sewing line for the workpiece-to-be-sewn.Type: ApplicationFiled: January 29, 2019Publication date: May 13, 2021Inventors: Toru Takamura, Yosuke Ikadai, Shuji Kanamoto
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Publication number: 20200238581Abstract: In a sewn workpiece in which a sewn part that needs to be sewed is provided to a base material made of resin, the sewn part includes a bent part, and a hole for guiding a sewing needle from a front surface side of the base material to a back surface side thereof is provided to the bent part.Type: ApplicationFiled: January 13, 2020Publication date: July 30, 2020Inventors: Tohru Takamura, Rikiya Suwa, Yosuke Ikadai, Hajime Miyamoto, Mitsutaka Igaue, Noboru Hirano
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Publication number: 20190360141Abstract: This single chain stitch sewing device is provided with a sewing mechanism provided on a front end arm of a delivery robot. The sewing mechanism comprises a sewing motor for supplying power to sewing needles and loopers. When the sewing motor is energized, power is transmitted to the sewing needles via a first power transmission mechanism, this causing the sewing needles to move reciprocally. At the same time, power is transmitted to the loopers via a second power transmission mechanism to rotate the loopers. Accordingly, sewing is performed. The loopers are provided at an end of a post bed on the side closer to the sewing needles.Type: ApplicationFiled: December 26, 2017Publication date: November 28, 2019Inventors: Yosuke Ikadai, Satoru Iriyama, Toru Takamura
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Publication number: 20180133942Abstract: A resin molding method for forming a resin molding (24) on a surface of a panel (1) includes: a molding die installation step of installing a molding die (3) formed of an elastic body on the panel (1) in such a manner as to form a cavity (7) by a molding face (10) thereof; a resistance increasing step of increasing resistance to pressure applied from the cavity (7) side with respect to the molding face (10); a resin injection step of injecting resin into the cavity (7); and a resin curing step of curing the injected resin.Type: ApplicationFiled: July 5, 2016Publication date: May 17, 2018Inventors: Yosuke Ikadai, Takashi Tsuchiya, Masato Noguchi
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Patent number: 9333730Abstract: There is provided a manufacturing method for a composite structure that makes it possible to join a thermoplastic resin molding, which serves as a second member for reinforcement, while at the same time preventing the deformation of a first member to be reinforced. The second member contains magnetic substances in a portion thereof that is to be abutted on the first member. The second member is introduced into an induction heating unit and subjected to induction heating, thereby heating the abutting portion of the second member to join the second member to the first member.Type: GrantFiled: October 18, 2013Date of Patent: May 10, 2016Assignee: HONDA MOTOR CO., LTD.Inventors: Tomohiko Shigihara, Takayuki Hoshino, Yosuke Ikadai, Yuuki Kami, Toshihiro Murakawa
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Publication number: 20140110054Abstract: There is provided a manufacturing method for a composite structure that makes it possible to join a thermoplastic resin molding, which serves as a second member for reinforcement, while at the same time preventing the deformation of a first member to be reinforced. The second member contains magnetic substances in a portion thereof that is to be abutted on the first member. The second member is introduced into an induction heating unit and subjected to induction heating, thereby heating the abutting portion of the second member to join the second member to the first member.Type: ApplicationFiled: October 18, 2013Publication date: April 24, 2014Applicant: HONDA MOTOR CO., LTD.Inventors: Tomohiko Shigihara, Takayuki Hoshino, Yosuke Ikadai, Yuuki Kami, Toshihiro Murakawa
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Publication number: 20130059125Abstract: A composite structural member made of a plate and a thermoplastic resin reinforcing member is manufactured by: continuously supplying the reinforcing member; cutting the reinforcing member; heating the reinforcing member; and pressing the heated reinforcing member to the plate.Type: ApplicationFiled: August 16, 2012Publication date: March 7, 2013Applicant: HONDA MOTOR CO., LTD.Inventors: Takayuki HOSHINO, Yosuke IKADAI, Tomohiko SHIGIHARA