Patents by Inventor Yousuke Miyaki
Yousuke Miyaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9412995Abstract: An electrode is provided as one capable of achieving further improvement in safety of an electrochemical device when exposed to a high-temperature environment, and an electrochemical device is provided as one using the electrode. The electrode has a current collector, an endothermic material layer provided on the current collector, and an active material layer provided on the endothermic material layer. The endothermic material layer contains an endothermic material absorbing heat at 80° C. or higher in a differential scanning calorimetry curve thereof.Type: GrantFiled: March 27, 2008Date of Patent: August 9, 2016Assignee: TDK CORPORATIONInventors: Kazuya Ogawa, Kiyonori Hinoki, Yousuke Miyaki
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Patent number: 8470473Abstract: An electrode has a current collector, and an active material-containing layer provided on the current collector and containing active material particles and ceramic particles, and a weight concentration of the ceramic particles to the active material particles in a surface part in the active material-containing layer on the opposite side to the current collector is higher than a weight concentration of the ceramic particles to the active material particles in a lower part in the active material-containing layer on the current collector side. Furthermore, the thickness of the surface part is not less than 30% nor more than 60% of the total thickness of the surface part and the lower part.Type: GrantFiled: March 26, 2008Date of Patent: June 25, 2013Assignee: TDK CorporationInventors: Kazuo Katai, Yousuke Miyaki, Kiyonori Hinoki, Tadashi Suzuki
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Patent number: 8455385Abstract: A method of manufacturing a lithium-ion secondary battery positive electrode comprises a coating material preparing step of preparing a positive electrode active material layer forming coating material by mixing a positive electrode active material, a binder, a conductive auxiliary, an organic solvent, and water; and an active material layer forming step of forming a positive electrode active material layer on a current collector by using the positive electrode active material layer forming coating material. The binder is polyvinylidene fluoride produced by emulsion polymerization. The positive electrode active material layer forming coating material is prepared in the coating material preparing step such that the amount of water added (% by mass) based on the total amount of the organic solvent and water and the pH of the positive electrode active material satisfy the following expression (1): 48?[the amount of water added+(4.25×the pH of the positive electrode active material)]?52??(1).Type: GrantFiled: November 13, 2012Date of Patent: June 4, 2013Assignee: TDK CorporationInventors: Yousuke Miyaki, Kazuo Katai, Masayoshi Hirano, Kiyonori Hinoki
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Patent number: 8216718Abstract: An anode is provided as one capable of suppressing rapid entrance/exit of lithium ions during quick charge-discharge and ensuring sufficient safety in use as an anode of a lithium-ion secondary battery. The anode is an anode for lithium-ion secondary battery having a current collector, and an active material-containing layer formed on the current collector, wherein the active material-containing layer is comprised of an outermost layer disposed on the farthest side from the current collector, and a lower layer composed of at least one layer disposed between the outermost layer and the current collector, and wherein a degree of flexion of the outermost layer is larger than a degree of flexion of the lower layer.Type: GrantFiled: March 24, 2008Date of Patent: July 10, 2012Assignee: TDK CorporationInventors: Kiyonori Hinoki, Yousuke Miyaki, Kazuo Katai
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Patent number: 8088515Abstract: An electrode is provided as one that can suppress generation of hydrogen and that has sufficiently low impedance. The electrode has an aluminum current collector, an aluminum hydroxide layer provided on the aluminum current collector, and an active material layer containing lithium-containing metal oxide and provided on the aluminum hydroxide layer. The thickness of the aluminum hydroxide layer is not more than 50 nm.Type: GrantFiled: March 27, 2008Date of Patent: January 3, 2012Assignee: TDK CorporationInventors: Kazuya Ogawa, Kiyonori Hinoki, Yousuke Miyaki
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Patent number: 8034483Abstract: An anode for lithium-ion secondary battery is provided as one capable of ensuring sufficient safety (suppression of dendrites) while achieving a higher capacity (higher density of the electrode), and permitting formation of a lithium-ion secondary battery with excellent high-rate discharge performance. An anode for lithium-ion secondary battery has a current collector, and an active material-containing layer formed on the current collector, the active material-containing layer is comprised of an outermost layer disposed on the farthest side from the current collector, and a lower layer composed of at least one layer disposed between the outermost layer and the current collector, and a degree of flexion of the outermost layer is smaller than that of the lower layer.Type: GrantFiled: March 21, 2008Date of Patent: October 11, 2011Assignee: TDK CorporationInventors: Kiyonori Hinoki, Yousuke Miyaki, Kazuo Katai
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Patent number: 8020510Abstract: A liquid applicator comprises a guide roll for guiding a sheet, and a slit die, having a slit with an opening extending in an axial direction of the guide roll, for applying a liquid to a surface of the sheet guided by the guide roll. On the rear side of the opening in a rotating direction of the guide roll, the slit die further includes a front lip having a concave surface corresponding to the guide roll. The front lip opposes the guide roll by such a length FA in the rotating direction RD of the guide roll as to have a central angle ? of 0.95° to 3.0° about an axis O of the guide roll.Type: GrantFiled: May 19, 2008Date of Patent: September 20, 2011Assignee: TDK CorporationInventors: Kazutoshi Emoto, Kazuo Katai, Kiyonori Hinoki, Yousuke Miyaki
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Patent number: 7935380Abstract: The present invention provides a method of producing an electrode for an electric double layer capacitor, which yields the electrode with an electrode layer having a higher density by calendering treatment. A method of producing an electrode for a capacitor, which comprises at least a current collector and an electrode layer on the current collector, the method comprising the steps of: applying an electrode layer coating material which comprises at least a carbon material, a binder and a solvent, onto the current collector to form an electrode coating layer; drying the electrode coating layer on the current collector to set the amount of the solvent remaining in the electrode coating layer within a range of 5 to 35% by weight of the layer; and subjecting the electrode coating layer after the drying to calendering treatment to yield an electrode layer.Type: GrantFiled: December 21, 2004Date of Patent: May 3, 2011Assignee: TDK CorporationInventors: Kiyonori Hinoki, Kazuo Katai, Yousuke Miyaki, Hideki Tanaka
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Publication number: 20100233058Abstract: The present invention provides a method of manufacturing an active material which can form an electrochemical device excellent in discharge capacity. The method of manufacturing an active material in accordance with the present invention comprises a hydrothermal synthesis step of heating a mixture including a lithium compound, a metal compound containing one species selected from the group consisting of Fe, Mn, Co, Ni, and V, a phosphorus compound, and water within a reactor while keeping an internal pressure of the reactor at 0.3 MPa or lower by ventilating the inside of the reactor to the outside, and closing the reactor at a time when the temperature of the mixture reaches 100 to 150° C.; and a firing step of firing the mixture after the hydrothermal synthesis step.Type: ApplicationFiled: March 12, 2010Publication date: September 16, 2010Applicant: TDK CORPORATIONInventors: Atsushi SANO, Keitaro OTSUKI, Yousuke MIYAKI, Takeshi TAKAHASHI, Akiji HIGUCHI
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Publication number: 20100233544Abstract: The present invention provides a method of manufacturing an active material comprising both ?-LiVOPO4 and ?-LiVOPO4. The method of manufacturing an active material in accordance with the present invention comprises a hydrothermal synthesis step of heating a mixture containing a lithium source, a phosphate source, a vanadium source, and water and having a pH greater 7 but smaller than 12.7; and a firing step of firing the mixture after being heated under pressure in the hydrothermal synthesis step.Type: ApplicationFiled: March 12, 2010Publication date: September 16, 2010Applicant: TDK CORPORATIONInventors: Atsushi SANO, Keitaro OTSUKI, Yousuke MIYAKI, Takeshi TAKAHASHI, Tohru INOUE, Akiji HIGUCHI
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Publication number: 20100233545Abstract: The first aspect of the invention provides a method of manufacturing an active material capable of selectively synthesizing ?-LiVOPO4. The method of manufacturing an active material in accordance with the first aspect comprises a hydrothermal synthesis step of heating a mixture containing a lithium source, a phosphate source, a vanadium source, and water and having a pH of 7 or less; and a firing step of firing the mixture after being heated under pressure in the hydrothermal synthesis step. The second aspect of the invention provides an active material capable of attaining a sufficient discharge capacity at a high discharge current density, an electrode containing the same, and a lithium-ion secondary battery containing the electrode.Type: ApplicationFiled: March 12, 2010Publication date: September 16, 2010Applicant: TDK CORPORATIONInventors: Atsushi SANO, Keitaro OTSUKI, Yousuke MIYAKI, Takeshi TAKAHASHI, Akiji HIGUCHI
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Publication number: 20100167125Abstract: A method of manufacturing a lithium-ion secondary battery positive electrode comprises a coating material preparing step of preparing a positive electrode active material layer forming coating material by mixing a positive electrode active material, a binder, a conductive auxiliary, an organic solvent, and water; and an active material layer forming step of forming a positive electrode active material layer on a current collector by using the positive electrode active material layer forming coating material. The binder is polyvinylidene fluoride produced by emulsion polymerization. The positive electrode active material layer forming coating material is prepared in the coating material preparing step such that the amount of water added (% by mass) based on the total amount of the organic solvent and water and the pH of the positive electrode active material satisfy the following expression (1): 48?[the amount of water added+(4.Type: ApplicationFiled: December 22, 2009Publication date: July 1, 2010Applicant: TDK CORPORATIONInventors: Yousuke MIYAKI, Kazuo KATAI, Masayoshi HIRANO, Kiyonori HINOKI
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Patent number: 7708787Abstract: A manufacturing method for an electrode for an electrochemical capacitor according to the present invention comprises a first process (steps S1-S3) for forming a polarizable electrode layer on a current collector, a second process (step S4) for subjecting the front surface of the polarizable electrode layer formed on the current collector, to an embossment work, and a third process (step S5) for flattening the front surface of the polarizable electrode layer as has undergone the embossment work. In this manner, in the invention, the front surface of the polarizable electrode layer undergoes the embossment work, so that the polarizable electrode layer is effectively compressed, and it is consequently permitted to achieve a high volume capacitance of at least 17 F/cm3. Moreover, after the embossment work, the resulting embossment is flattened, so that porous grains contained in the polarizable electrode layer are prevented from falling off, and it is permitted to ensure a high reliability.Type: GrantFiled: October 31, 2006Date of Patent: May 4, 2010Assignee: TDK CorporationInventors: Kiyonori Hinoki, Kazuo Katai, Yousuke Miyaki, Hideki Tanaka
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Publication number: 20100081058Abstract: An active material contains a triclinic LiVOPO4 crystal particle, while the crystal particle has a spherical form and an average particle size of 20 to 200 nm.Type: ApplicationFiled: September 28, 2009Publication date: April 1, 2010Applicant: TDK CORPORATIONInventors: Atsushi SANO, Keitaro OTSUKI, Yousuke MIYAKI, Takeshi TAKAHASHI, Akiji HIGUCHI
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Publication number: 20100078591Abstract: An active material capable of forming an electrochemical device excellent in its discharge capacity and rate characteristic is provided. The active material in accordance with a first aspect of the present invention comprises a compound particle containing a compound having a composition represented by the following chemical formula (1), a carbon layer covering the compound particle, and a carbon particle. The active material in accordance with a second aspect of the present invention comprises a carbon particle and a compound particle having an average primary particle size of 0.03 to 1.4 ?m, being carried by the carbon particle, and containing a compound represented by the following chemical formula (1): LiaMXO4??(1) where a satisfies 0.9?a?2, M denotes one species selected from the group consisting of Fe, Mn, Co, Ni, and VO, and X denotes one species selected from the group consisting of P, Si, S, V, and Ti.Type: ApplicationFiled: September 28, 2009Publication date: April 1, 2010Applicant: TDK CORPORATIONInventors: Atsushi SANO, Keitaro OTSUKI, Yousuke MIYAKI, Takeshi TAKAHASHI, Tohru INOUE, Akiji HIGUCHI
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Patent number: 7623339Abstract: An electrical double layer capacitor comprises an element and a case which houses the element. The element has an anode charge collector, anode, separator, cathode and cathode charge collector. The anode and cathode consist of a porous layer containing electrically conducting porous particles as a constituent material. The anode charge collector is disposed in electrical contact with the anode. The cathode charge collector is disposed in electrical contact with the cathode. The thickness of the element is 600 ?m or less. The sum of the anode thickness and cathode thickness is set to 80% or less of the thickness of the element.Type: GrantFiled: December 27, 2005Date of Patent: November 24, 2009Assignee: TDK CorporationInventors: Tetsuya Takahashi, Yousuke Miyaki, Atsuko Kosuda
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Patent number: 7507435Abstract: An electrode production method has an active-material-containing layer forming step of applying an electrode-forming coating solution containing an electrode active material, a binder capable of binding the electrode active material, and a liquid capable of dissolving or dispersing the binder, onto a collector sheet, and thereafter removing the liquid to form an active-material-containing layer on the collector, thereby obtaining a electrode sheet; and an electrode forming step of cutting the electrode sheet with a slitter apparatus to obtain an electrode.Type: GrantFiled: June 27, 2005Date of Patent: March 24, 2009Assignee: TDK CorporationInventors: Kazuo Katai, Yousuke Miyaki, Seiichi Endo
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Publication number: 20080318130Abstract: An electrode is provided as one that can suppress generation of hydrogen and that has sufficiently low impedance. The electrode has an aluminum current collector, an aluminum hydroxide layer provided on the aluminum current collector, and an active material layer containing lithium-containing metal oxide and provided on the aluminum hydroxide layer. The thickness of the aluminum hydroxide layer is not more than 50 nm.Type: ApplicationFiled: March 27, 2008Publication date: December 25, 2008Applicant: TDK CorporationInventors: Kazuya OGAWA, Kiyonori HINOKI, Yousuke MIYAKI
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Publication number: 20080311476Abstract: An electrode has a current collector, and an active material-containing layer provided on the current collector and containing active material particles and ceramic particles, and a weight concentration of the ceramic particles to the active material particles in a surface part in the active material-containing layer on the opposite side to the current collector is higher than a weight concentration of the ceramic particles to the active material particles in a lower part in the active material-containing layer on the current collector side. Furthermore, the thickness of the surface part is not less than 30% nor more than 60% of the total thickness of the surface part and the lower part.Type: ApplicationFiled: March 26, 2008Publication date: December 18, 2008Applicant: TDK CORPORATIONInventors: Kazuo KATAI, Yousuke MIYAKI, Kiyonori HINOKI, Tadashi SUZUKI
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Publication number: 20080295765Abstract: A liquid applicator comprises a guide roll for guiding a sheet, and a slit die, having a slit with an opening extending in an axial direction of the guide roll, for applying a liquid to a surface of the sheet guided by the guide roll. On the rear side of the opening in a rotating direction of the guide roll, the slit die further includes a front lip having a concave surface corresponding to the guide roll. The front lip opposes the guide roll by such a length FA in the rotating direction RD of the guide roll as to have a central angle ? of 0.95° to 3.0° about an axis O of the guide roll.Type: ApplicationFiled: May 19, 2008Publication date: December 4, 2008Applicant: TDK CORPORATIONInventors: Kazutoshi EMOTO, Kazuo KATAI, Kiyonori HINOKI, Yousuke MIYAKI