Patents by Inventor Yozo Suga

Yozo Suga has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5782998
    Abstract: In order to provide a very low iron loss, it is necessary to render the surface of a steel sheet smooth (specular). In the present invention, this is effected in a finish annealing furnace to simultaneously attain a high magnetic flux density and a specular surface. Specifically, after the completion of decarburization annealing, a steel material is pickled to remove an oxide layer present on the surface of the steel sheet, coated with an annealing separator comprising a substance nonreactive or less reactive with SiO.sub.2 and then subjected to finish annealing to provide a grain oriented electrical steel sheet having a specular surface. Magnetic domain division and tension coating of the steel sheet can provide a low iron loss value. In the finish annealing, since no time is required for dehydration, the annealing time can be shortened.
    Type: Grant
    Filed: January 7, 1994
    Date of Patent: July 21, 1998
    Assignee: Nippon Steel Corporation
    Inventors: Yoshiyuki Ushigami, Takeo Nagashima, Shuichi Yamazaki, Hiroyasu Fujii, Yozo Suga, Tadashi Nakayama, Katsuro Kuroki, Yosuke Kurosaki
  • Patent number: 5614034
    Abstract: The present invention provides a thin sheet product having a combination of excellent magnetic properties inherent in the steel having a silicon content of 6.5% or near 6.5% with a further lowered iron loss property, particularly in a high frequency region, through the production of a magnetic thin steel sheet having a thickness of 0.23 mm or less by cold-rolling a steel sheet comprising by weight not more than that 0.006% of carbon, 5.0 to 7.1% of silicon, 0.07 to 0.30% of manganese, not more than 0.007% of sulfur, 0.006 to 0.038% of acid soluble aluminum and 8 to 30 ppm of total nitrogen with the balance consisting of iron and unavoidable impurities at a sheet temperature in the range of from 120.degree. to 350.degree. C. optionally after annealing the sheet at a temperature in the range of from 750.degree. to 1020.degree. C., and annealing the cold-rolled sheet at a temperature in the range of from 800.degree. to 1020.degree. C.
    Type: Grant
    Filed: July 15, 1991
    Date of Patent: March 25, 1997
    Assignee: Nippon Steel Corporation
    Inventors: Yozo Suga, Hotaka Honma, Yoshiyuki Ushigami, Syuji Kitahara
  • Patent number: 5545263
    Abstract: In the present invention, a slab of a silicon steel comprising usual components is hot-rolled while adjusting the hot rolling-finish temperature at 750.degree. to 1150.degree. C. and the cumulative reduction ratio of final three passes to at least 40%, or the above-mentioned silicon steel slab is hot-rolled at the above-mentioned hot rolling-finish temperature, the hot-rolled steel sheet is held at a temperature not lower than 35.degree. C. lower than the finish temperature for at least 1 second, and the steel sheet is wound at a winding temperature lower than 700.degree. C. Successively, the hot-rolled steel sheet is subjected, without annealing of the hot-rolled steel sheet, to cold rolling at a reduction ratio of at least 80%, decarburization annealing, and final finish annealing. According to this process, a grain oriented electrical steel sheet having superior magnetic properties can be prepared.
    Type: Grant
    Filed: May 20, 1994
    Date of Patent: August 13, 1996
    Assignee: Nippon Steel Corporation
    Inventors: Yasunari Yoshitomi, Takehide Senuma, Yozo Suga, Nobuyuki Takahashi
  • Patent number: 5478410
    Abstract: A process for producing a grain-oriented electrical steel sheet having a low watt loss, in which a steel strip consisting, in wt %, of 0.8 to 4.8 Si, 0.012 to 0.050 acid-soluble Al, 0.01 or less N, and the balance consisting of Fe and unavoidable impurities is cold-rolled to a final thickness of 0.15 mm or less, primary-recrystallization annealed, applied with a annealing separator containing magnesia as a major component by electrostatic spray painting, and then final-texture annealed.
    Type: Grant
    Filed: March 15, 1995
    Date of Patent: December 26, 1995
    Assignee: Nippon Steel Corporation
    Inventors: Yoshiyuki Ushigami, Yozo Suga, Takeo Nagashima
  • Patent number: 5370748
    Abstract: The present invention is a process for manufacturing a double oriented electrical steel sheet having a high magnetic flux density by carrying out a low temperature annealing for the secondary recrystallization by the use of AlN as inhibitor, characterized by hot-rolling a silicon steel slab comprising 1.8-4.8% by weight of Si, 0.008-0.048% by weight of acid soluble Al, 0.0028-0.0100% by weight of acid soluble Al, 0.0028-0.0100% by weight of total N, not more than 0.016% by weight of S and the balance being Fe and unavoidable impurities into a hot-rolled sheet, subjecting the sheet to cold-rolling at a reduction rate of 40-80%, subsequently subjecting the sheet to another cold-rolling at a reduction rate of 30-70% in the direction crossing the cold-rolled direction, annealing at 750.degree.-950.degree. C. in a wet hydrogen atmosphere for decarburization, and carrying out the final finishing annealing which comprises a stage for completing the secondary recrystallizing at a temperature of 920.degree.-1100.
    Type: Grant
    Filed: November 10, 1992
    Date of Patent: December 6, 1994
    Assignee: Nippon Steel Corporation
    Inventors: Yozo Suga, Yoshiyuki Ushigami
  • Patent number: 5346559
    Abstract: The present invention provides a process for manufacturing a double oriented electrical steel sheet having a high flux density by suppressing the growth of the secondary recrystallization of {110} <uvw> oriented grains from the surface of the steel sheet in the hot-rolling stage or cold-rolling stage, which process comprises subjecting a hot rolled sheet comprised of 0.8-6.7% by weight of Si, 0.008-0.048% by weight of acid soluble Al, 0.
    Type: Grant
    Filed: March 19, 1993
    Date of Patent: September 13, 1994
    Assignee: Nippon Steel Corporation
    Inventors: Yoshiyuki Ushigami, Satoshi Arai, Yozo Suga, Yasunari Yoshitomi, Nobuyuki Takahashi, Takehide Senuma
  • Patent number: 5308411
    Abstract: An ultrahigh silicon, grain-oriented electrical steel sheet having a magnetic flux density, B.sub.8, of 1.57 or more and a degree of azimuth orientation, R (B.sub.8 /B.sub.s) of 0.87 or more is provided by cold-rolling an ultrahigh silicon steel sheet comprising by weight 0.005 to 0.023% of C, 5 to 7.1% of Si, 0.014% or less of S, 0.013 to 0.055% of acid soluble Al and 0.0095% or less of total N with the balance consisting of Fe and unavoidable impurities at a temperature in the range of from 120.degree. to 380.degree. C. optionally after annealing at a temperature in the range of from 800.degree. to 1100.degree. C.
    Type: Grant
    Filed: February 20, 1992
    Date of Patent: May 3, 1994
    Assignee: Nippon Steel Corporation
    Inventors: Yozo Suga, Yoshiyuki Ushigami, Hodaka Honma, Nobuyuki Takahashi
  • Patent number: 5261971
    Abstract: A silicon steel slab comprising 0.05 to 0.8% by weight of Mn and up to 0.014% by weight of S+0.405Se is heated at a temperature lower than 1280.degree. C. and hot-rolled under such conditions that the hot rolling-finish temperature is 700.degree. to 1150.degree. C., the cumulative reduction ratio at the final three passes is at least 40%, and the reduction ratio at the final pass is at least 20%, or this silicon steel slab is hot-rolled at a hot rolling-finish temperature of 750.degree. to 1150.degree. C. while adopting the above-mentioned reduction ratio according to need, is maintained at a temperature not lower than 700.degree. C. for at least 1 second, and wound at a winding temperature lower than 700.degree. C. The hot-rolled sheet is subjected to the hot-rolled sheet annealing, finally cold-rolled at a reduction ratio of at least 80%, subjected to the decarburization annealing, and then subjected to the final finish annealing.
    Type: Grant
    Filed: April 16, 1992
    Date of Patent: November 16, 1993
    Assignee: Nippon Steel Corporation
    Inventors: Yasunari Yoshitomi, Takehide Senuma, Yozo Suga, Nobuyuki Takahashi
  • Patent number: 5259892
    Abstract: The present invention relates to a process for producing a non-oriented electromagnetic steel sheet having excellent magnetic properties after stress relief annealing, which comprises, after hot rolling or hot-rolled sheet annealing, subjecting a steel comprising, on the weight basis, 0.010% or less of carbon and from 4.0 to 8.0% of silicon with the balance consisting of Fe and unavoidable impurity elements, to cold-rolling at a rolling temperature in the range of from 100.degree. to 300.degree. C. once or at least twice with intermediate annealing, subjecting the cold-rolled sheet to continuous annealing, and further subjecting the annealed sheet to skin pass rolling with a reduction ratio in the range of from 2 to 15%. This process can provide a non-oriented electromagnetic steel sheet having excellent magnetic properties even when the stress relief annealing is conducted for a short period of time.
    Type: Grant
    Filed: February 11, 1992
    Date of Patent: November 9, 1993
    Assignee: Nippon Steel Corporation
    Inventors: Takeshi Kubota, Yozo Suga
  • Patent number: 5145533
    Abstract: A process for producing a grain-oriented electrical steel sheet having an excellent magnetic characteristic, comprising the steps of: heating to a temperature lower than 1280.degree. C. a steel slab comprising 0.025 to 0.075 wt % C, 2.5 to 4.5 wt % Si, 0.010 to 0.060 wt % acid-soluble Al, 0.0030 to 0.0130 wt % N, 0.014 wt % or less (S+0.405 Se), 0.05 to 0.
    Type: Grant
    Filed: October 2, 1991
    Date of Patent: September 8, 1992
    Assignee: Nippon Steel Corporation
    Inventors: Yasunari Yoshitomi, Yozo Suga, Nobuyuki Takahashi, Yoshiyuki Ushigami, Tadashi Nakayama
  • Patent number: 5082509
    Abstract: A method of producing an oriented electrical steel sheet having superior magnetic properties comprises the steps of, hot rolling a slab containing 0.8 to 6.8% of Si, 0.008% of Al acid soluble, the balance being Fe and accompanying impurities, by weight to form a strip, cold rolling the strip, primary-recrystallization annealing, coating the strip with an annealing separator, and finishing annealing, a nitriding treatment being effected after the primary recrystallization annealing but before the start of the secondary recrystallization of the finishing annealing. According to the present invention, with an atmosphere oxidizing degree (PH.sub.2 O/PH.sub.2): x in a soaking process in said primary recrystallization annealing an annealing is effected in an atmosphere which has an oxidizing degree (PH.sub.2 O/PH.sub.2): y in a range defined by the following inequality, at a temperature ranging from 650.degree. to 800.degree. C. in the heating process, for at least 5 secs.
    Type: Grant
    Filed: April 12, 1990
    Date of Patent: January 21, 1992
    Assignee: Nippon Steel Corporation
    Inventors: Yoshiyuki Ushigami, Toyohiko Konno, Yozo Suga, Kiyoshi Ueno, Mikio Itoh, Toshio Nishiyama, Kenichi Takimoto
  • Patent number: 5049205
    Abstract: The present invention relates to a process for preparing a unidirectional silicon steel sheet having a high magnetic flux density which comprises heating a silicon steel slab comprising by weight 0.025 to 0.075% of carbon, 2.5 to 4.5% of silicon, 0.015% or less of sulfur, 0.010 to 0.050% of acid-soluble aluminum, 0.0010 to 0.012% of nitrogen, 0.050 to 0.45% of manganese and 0.01 to 0.10% of tin and optionally 0.0005 to 0.0080% of boron with the balance being iron and unavoidable impurities, at 1200.degree. C.
    Type: Grant
    Filed: September 27, 1990
    Date of Patent: September 17, 1991
    Assignee: Nippon Steel Corporation
    Inventors: Nobuyuki Takahashi, Katsuro Kuroki, Yozo Suga, Kiyoshi Ueno
  • Patent number: 4997493
    Abstract: In the conventional process for the production of a double-oriented electrical steel sheet, the preparation steps are complicated and the manufacturing cost is very high. Nevertheless, the magnetization characteristic B.sub.10 is lower than 1.85 Tesla and the final sheet thickness cannot be reduced below 0.30 mm. According to the present invention, by strictly controlling the secondary recrystallization temperature and performing a third cold rolling in the same direction as the rolling direction of the first cold rolling, the magnetization characteristic B.sub.10 can be increased above 1.88 Tesla and the final sheet thickness can be reduced to 0.20 mm. Moreover, a double-oriented electrical steel sheet having an excellent shape (flatness) and a much smaller thickness deviation in the longitudinal direction of the product can be produced on an industrial scale. Therefore, this product can be effectively used as a core material of a large-size rotary machine or in a small-size static magneto-electronic device.
    Type: Grant
    Filed: November 28, 1988
    Date of Patent: March 5, 1991
    Assignee: Nippon Steel Corporation
    Inventors: Yoshiyuki Ushigami, Yozo Suga, Tadashi Nakayama, Nobuyuki Takahashi
  • Patent number: 4994120
    Abstract: Disclosed is a process for the preparation of a grain oriented electrical steel sheet having a high flux desnity, which comprises hot-rolling a slab comprising 1.5 to 4.8% by weight of Si, 0.012 to 0.050 by weight of acid-soluble Al, up to 0.012% by weight of at least one member selected from S and Se, 0.0010 to 0.0120% by weight of N, Mn in an amount of up to 0.45% by weight which satisfies the requirement of Mn/(S+Se).gtoreq.4.0 and 0.005 to 0.0080% by weight of B, with the balance comprising Fe and unavoidable impurities, and optionally, further comprising 0.0020 to 0.
    Type: Grant
    Filed: November 18, 1988
    Date of Patent: February 19, 1991
    Assignee: Nippon Steel Corporation
    Inventors: Nobuyuki Takahashi, Yozo Suga, Katsuro Kuroki, Satoshi Arai
  • Patent number: 4938807
    Abstract: Disclosed is a process for the preparation of a grain oriented silicon steel about sheet having a high flux density, which comprises hot-rolling a slab comprising 1.5 to 4.8% by weight of Si, 0.012 to 0.050% by weight of Al, 0.0010 to 0.0120% by weight of N, 0.0020 to 0.0150% by weight of Ti, up to 0.45% by weight of Mn and up to 0.012% by weight of at least one member selected S and Se, which satisfies the requirement 0.06 to 0.6 of Ti/N (at % ratio) and Mn/(S+Se).gtoreq.4.0 (weight ratio) with the balance comprising Fe and unavoidable impurities, to cold-rolling, performing decarburization annealing, coating an annealing separator on the steel sheet surface, then performing finish annealing, and performing a nitriding treatment of the steel sheet during the period of from the point of termination of final cold rolling to the point of initiation of secondary recrystallization at the finish annealing step.
    Type: Grant
    Filed: January 25, 1989
    Date of Patent: July 3, 1990
    Assignee: Nippon Steel Corporation
    Inventors: Nobuyuki Takahashi, Yozo Suga, Katsuro Kuroki
  • Patent number: 4929286
    Abstract: In the production of a grain-oriented electrical steel sheet, instead of conventional inhibitors a novel (Al, Si)N inhibitor is utilized. This inhibitor is formed by obtaining an incomplete solution of Al and N and then nitriding the decarburization annealed steel sheet prior to initiation of a secondary recrystallization. The fine inhibitor can be formed in a large amount, thereby enhancing the magnetic flux density.
    Type: Grant
    Filed: October 7, 1988
    Date of Patent: May 29, 1990
    Assignee: Nippon Steel Corporation
    Inventors: Hajime Komatsu, Mitsuro Tanino, Yozo Suga, Toyohiko Konno
  • Patent number: 4632708
    Abstract: An annealing separator used in a finishing annealing step for producing a grain-oriented electrical steel sheet usually contains magnesia. The present invention is characterized by including, based on 100 parts by weight of magnesia, from 0.2 to 20 parts by weight of ferromanganese nitride or manganese nitride which consists of a composition (Mn.sub.1-x Fe.sub.x)N.sub.y having x and y values corresponding to A, B, C, and D and falling within a region surrounded by A, B, C, and D shown in the appended FIG. 1.The annealing separator according to the present invention is effective for stabilizing secondary recrystallization and improving the properties of a forsterite film.
    Type: Grant
    Filed: April 4, 1986
    Date of Patent: December 30, 1986
    Assignee: Nippon Steel Corporation
    Inventors: Toyohiko Konno, Yozo Suga, Motoharu Nakamura, Hajime Komatsu
  • Patent number: 4623407
    Abstract: The present invention relates to a method for producing a grain-oriented electrical steel sheet.A feature of the present invention is to set S.ltoreq.0.007%, Mn=0.08.about.0.45%, P=0.015.about.0.45% in a slab. The present inventive idea does away with the conventional concept of using MnS as an inhibitor. The present invention present incomplete secondary recrystallization by the S content, which is decreased to a level as low as possible. In addition, a product having a high magnetic flux density can be successfully produced by adding appropriate amounts of Mn and P. Due to these advantages, a high Si content of a slab, which leads to a watt loss reduction, can also be employed in the present invention. In addition according to the present invention, the temperature of slab heating, which is carried out prior to hot rolling, can be drastically decreased as compared with the prior art.
    Type: Grant
    Filed: September 21, 1983
    Date of Patent: November 18, 1986
    Assignee: Nippon Steel Corporation
    Inventors: Yozo Suga, Toyohiko Konno, Tadashi Nakayama
  • Patent number: 4623406
    Abstract: The present invention relates to a method for producing a grain-oriented electrical steel sheet.A feature of the present invention is to set S.ltoreq.0.007%, Mn=0.08.about.0.45%, P=0.015.about.0.45% in a slab. The present inventive idea does away with the conventional concept of using MnS as an inhibitor. The present invention present incomplete secondary recrystallization by the S content, which is decreased to a level as low as possible. In addition, a product having a high magnetic flux density can be successfully produced by adding appropriate amounts of Mn and P. Due to these advantages a high Si content of a slab, which leads to a watt loss reduction, can also be employed in the present invention. Furthermore, the watt loss of a product produced by a low-temperature slob-heating is considerably lower than a product produced by a high-temperature slab-heating.
    Type: Grant
    Filed: September 21, 1983
    Date of Patent: November 18, 1986
    Assignee: Nippon Steel Corporation
    Inventors: Yozo Suga, Fumio Matsumoto, Tadashi Nakayama
  • Patent number: 4592789
    Abstract: In conventional processes for producing a grain-oriented electromagnetic steel strip or sheet, the carbon and silicon content of the starting material is such that .alpha.-.gamma. transformation takes place, said transformation formerly being belived to play an important role in, for example, the formation of AlN. Recently, attempts have been made to reduce the carbon content so as to simplify decarburization-annealing, but these attempts have not been successful.In the present invention, (1) an extremely low carbon content (C.ltoreq.0.02%) and an extremely low sulfur content (S.ltoreq.0.015%), as well as a low heating temperature of the starting material, and (2) a temperature gradient of at least 2.degree. C. per centimeter, which is generated parallel to the sheet surface and under which the growth of secondary recrystallized grains is completed, are combined. As a result of such combination, the following advantages are attained: (1) secondary recrystallization is attained without .alpha.-.gamma.
    Type: Grant
    Filed: August 24, 1982
    Date of Patent: June 3, 1986
    Assignee: Nippon Steel Corporation
    Inventors: Yakichiro Kawamo, Yozo Suga, Tadao Nozawa, Tadashi Nakayama