Abstract: A composite coating layer for coating a NdFeB rare earth magnet includes a first coating layer and a second coating layer formed over a surface of the first coating layer. The first coating layer includes a Nd coating layer, a Pr coating layer, or an alloy coating layer including two or more of Nd, Pr, and Cu. The second coating layer includes a Tb coating layer.

Abstract: The current invention discloses a type of micronized powder for manufacturing sintered Neodymium magnetic material, a target type jet mill pulverization method to prepare the micronized powder, and the resulting pulverized powder. The Neodymium magnet powder created under the method is of sphericity of greater than or equal to 90% and of particle adhesion rate of less than or equal to 10%. A is the diameter of the target center, B is the diameter of the side nozzle, and C is the distance between the target center and the nozzle. The relationship amongst A, B and C is A/B=m×(C/A+B), where m ranges from 1 to 7. A velocity of the jet stream from side nozzle is between about 320 m/s to about 580 m/s.

Abstract: A NdFeB rare earth magnet includes a main phase and a grain boundary phase including a white grain boundary phase and a gray grain boundary phase. In a microstructure observation area of the rare earth magnet, an area of the white grain accounts for 1˜3% of a total area of the microstructure observation area, and an area of the gray grain boundary phase accounts for 2˜10% of the total area of the microstructure observation area.

Abstract: A composite coating layer for coating a NdFeB rare earth magnet includes a first coating layer and a second coating layer formed over a surface of the first coating layer. The first coating layer includes a Nd coating layer, a Pr coating layer, or an alloy coating layer including two or more of Nd, Pr, and Cu. The second coating layer includes a Tb coating layer.

Abstract: Disclosed herein is a method for manufacturing an R-T-B permanent magnet and the magnet made with the method. The method may include preparation of strip pieces by melting and casting, preparing coarse powder by hydrogen decrepitation of the strip pieces; milling the powder into fine powder; pressing the fine powder is pressed to form a compact, pre-sintering the compact in vacuum or inert gas, machining the pre-sintered block to a desired shape; and dispersing the heavy rare earth compound powder into an organic solvent to prepare a slurry and a second sintering step.

Abstract: The current invention discloses a type of micronized powder for manufacturing sintered Neodymium magnetic material, a target type jet mill pulverization method to prepare the micronized powder, and the resulting pulverized powder. The Neodymium magnet powder created under the method is of sphericity of greater than or equal to 90% and of particle adhesion rate of less than or equal to 10%. A is the diameter of the target center, B is the diameter of the side nozzle, and C is the distance between the target center and the nozzle. The relationship amongst A, B and C is A/B=m×(C/A+B), where m ranges from 1 to 7. A velocity of the jet stream from side nozzle is between about 320 m/s to about 580 m/s.

Abstract: A sintered neodymium-iron-boron magnet, the main components thereof comprising rare-earth elements R, additional elements T, iron Fe and boron B, and having a rare-earth-enriched phase and a main phase of a Nd2Fe14B crystal structure. The sum of the numerical values of the maximum magnetic energy product (BH)max in units of MGOe and the intrinsic coercive force Hcj in units of kOe is not less than 70. The manufacturing method of the sintered neodymium-iron-boron magnet comprises alloy smelting, powder making, powder mixing, press forming, sintering and heat treatment procedures. By controlling the component formulation and optimizing the process conditions, the sintered neodymium-iron-boron magnet is enabled to simultaneously have a high maximum magnetic energy product and a high intrinsic coercive force.

Abstract: Disclosed herein is a method for manufacturing an R-T-B permanent magnet and the magnet made with the method. The method may include preparation of strip pieces by melting and casting, preparing coarse powder by hydrogen decrepitation of the strip pieces; milling the powder into fine powder; pressing the fine powder is pressed to form a compact, pre-sintering the compact in vacuum or inert gas, machining the pre-sintered block to a desired shape; and dispersing the heavy rare earth compound powder into an organic solvent to prepare a slurry and a second sintering step.

Abstract: A sintered neodymium-iron-boron magnet, the main components thereof comprising rare-earth elements R, additional elements T, iron Fe and boron B, and having a rare-earth-enriched phase and a main phase of a Nd2Fe14B crystal structure. The sum of the numerical values of the maximum magnetic energy product (BH)max in units of MGOe and the intrinsic coercive force Hcj in units of kOe is not less than 70. The manufacturing method of the sintered neodymium-iron-boron magnet comprises alloy smelting, powder making, powder mixing, press forming, sintering and heat treatment procedures. By controlling the component formulation and optimizing the process conditions, the sintered neodymium-iron-boron magnet is enabled to simultaneously have a high maximum magnetic energy product and a high intrinsic coercive force.