Patents by Inventor Yuhei Konagai

Yuhei Konagai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8829103
    Abstract: A composite material includes: carbon fibers having an average fiber length of more than about 10 mm and about 100 mm or less; and a thermoplastic resin. The carbon fibers are substantially two-dimensionally-randomly oriented. The composite material includes a carbon fiber bundle (A) in a ratio of more than 0 volume % and less than about 30 volume % to a total volume of the carbon fibers, the carbon fiber bundle (A) including the carbon fibers of a critical single fiber number defined by formula (1) or more. An average number (N) of the carbon fibers in the carbon fiber bundle (A) satisfies formula (2). Critical single fiber number=600/D??(1) 1.0×104/D2<N<2.5×104/D2??(2) D is an average fiber diameter (?m) of the carbon fibers.
    Type: Grant
    Filed: September 14, 2012
    Date of Patent: September 9, 2014
    Assignee: Teijin Limited
    Inventors: Yuhei Konagai, Yutaka Kondo, Naoaki Sonoda
  • Publication number: 20140080961
    Abstract: A composite material includes: carbon fibers having an average fiber length of more than about 10 mm and about 100 mm or less; and a thermoplastic resin. The carbon fibers are substantially two-dimensionally-randomly oriented. The composite material includes a carbon fiber bundle (A) in a ratio of about 30 volume % or more and less than about 90 volume % to a total volume of the carbon fibers, the carbon fiber bundle (A) including the carbon fibers of a critical single fiber number defined by formula (1) or more. An average number (N) of the carbon fibers in the carbon fiber bundle (A) satisfies formula (2). Critical single fiber number=600/D??(1) 6×104/D2<N<2×105/D2??(2) D is an average fiber diameter (?m) of the carbon fibers.
    Type: Application
    Filed: September 14, 2012
    Publication date: March 20, 2014
    Applicant: TEIJIN LIMITED
    Inventors: Yuhei Konagai, Yutaka Kondo, Naoaki Sonoda
  • Publication number: 20140080960
    Abstract: A composite material includes: carbon fibers having an average fiber length of more than about 10 mm and about 100 mm or less; and a thermoplastic resin. The carbon fibers are substantially two-dimensionally-randomly oriented. The composite material includes a carbon fiber bundle (A) in a ratio of more than 0 volume % and less than about 30 volume % to a total volume of the carbon fibers, the carbon fiber bundle (A) including the carbon fibers of a critical single fiber number defined by formula (1) or more. An average number (N) of the carbon fibers in the carbon fiber bundle (A) satisfies formula (2). Critical single fiber number=600/D??(1) 1.0×104/D2<N<2.5×104/D2??(2) D is an average fiber diameter (?m) of the carbon fibers.
    Type: Application
    Filed: September 14, 2012
    Publication date: March 20, 2014
    Applicant: TEIJIN LIMITED
    Inventors: Yuhei KONAGAI, Yutaka KONDO, Naoaki SONODA
  • Publication number: 20140039114
    Abstract: There is provided a fiber-reinforced composite material is constituted by reinforcing fibers with an average fiber length of 5 mm to 100 mm and a thermoplastic resin, in which in a viscoelastic characteristic that is defined by following formulas (1) and (2), an average value in a range of ?25° C. of the melting point of a matrix resin to +25° C. of the melting point of a matrix resin satisfies following formula (3): tan ?=G?/G???(1) tan ??=Vf×tan ?/(100?Vf)??(2) 0.01?tan ???0.2??(3) wherein G? represents a storage modulus (Pa) of the fiber-reinforced composite material, G? represents a loss modulus (Pa) of the fiber-reinforced composite material, and Vf represents a volume fraction (%) of the reinforcing fibers in the fiber-reinforced composite material.
    Type: Application
    Filed: October 14, 2013
    Publication date: February 6, 2014
    Applicant: TEIJIN LIMITED
    Inventors: Katsuyuki Hagihara, Yuhei Konagai, Naoaki Sonoda, Masatomo Teshima
  • Publication number: 20130344282
    Abstract: The present invention relates to a shaped product being excellent in isotropy constituted by a fiber-reinforced composite material in which discontinuous reinforcing fibers are isotropic in a plane and are two-dimensionally oriented in the thermoplastic resin, the reinforcing fibers contained in the shaped product includes a reinforcing fiber bundle (A) constituted by the reinforcing fibers of the critical single fiber number defined by formula (1) or more, a ratio of the reinforcing fiber bundle (A) to the total amount of the reinforcing fibers in the shaped product is 20 vol % or more and less than 90 vol %, and the average number (N) of the reinforcing fibers in the reinforcing fiber bundle (A) satisfies formula (2): Critical single fiber number=600/D??(1) 0.7×104/D2<N<1×105/D2??(2) wherein D is an average fiber diameter (?m) of the reinforcing fibers.
    Type: Application
    Filed: August 27, 2013
    Publication date: December 26, 2013
    Applicant: TEIJIN LIMITED
    Inventors: Yutaka Yagi, Toru Sugiyama, Yutaka Kondo, Michiharu Taniguchi, Yuhei Konagai, Ikkou Furukawa
  • Publication number: 20130317161
    Abstract: There is provided a random mat of the present invention including: reinforcing fibers having an average fiber length of 5 to 100 mm; and a thermoplastic resin, wherein a fiber areal weight of the reinforcing fibers is from 25 to 3,000 g/m2, for a reinforcing fiber bundle (A) including the reinforcing fibers equivalent to or more than a critical single fiber number defined by formula (1), a ratio of the reinforcing fiber bundle (A) to a total amount of the reinforcing fibers in the mat is from 30 vol % to less than 90 vol %, and an average number (N) of the reinforcing fibers in the reinforcing fiber bundle (A) satisfies formula (2): Critical single fiber number=600/D ??(1) 0.7×104/D2<N<1×105/D2 ??(2) wherein D is an average fiber diameter (?m) of single reinforcing fibers.
    Type: Application
    Filed: August 1, 2013
    Publication date: November 28, 2013
    Applicant: Teijin Limited
    Inventors: Yuhei Konagai, Naoaki Sonoda, Noboru Okimoto, Katsuyuki Hagihara