Patents by Inventor Yuichi Makita

Yuichi Makita has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11864325
    Abstract: The present invention relates to a method for forming a metal pattern on a pattern formation section set on a base material. In the present invention, a substrate provided with a fluorine-containing resin layer on a surface of the base material including the pattern formation section is used. The present inventive method for forming a metal pattern includes steps of: forming a functional group on the pattern formation section; and applying a metal ink including an amine compound and a fatty acid as protective agents to the base material surface to fix the metal particles on the pattern formation section. In the present invention, a fluorine-containing resin having a surface free energy measured by the Owens-Wendt method of 13 mN/m or more and 20 mN/m or less is applied as the fluorine-containing resin layer. Further, a metal ink including ethyl cellulose as an additive is applied as the metal ink.
    Type: Grant
    Filed: June 18, 2020
    Date of Patent: January 2, 2024
    Assignee: TANAKA KIKINZOKU KOGYO K.K.
    Inventors: Kenjiro Koshiji, Yuichi Makita, Noriaki Nakamura, Masato Kasuga, Yuusuke Ohshima, Hiroki Sato, Shigeyuki Ootake, Hitoshi Kubo
  • Publication number: 20220248538
    Abstract: The present invention relates to a method for forming a metal pattern on a pattern formation section set on a base material. In the present invention, a substrate provided with a fluorine-containing resin layer on a surface of the base material including the pattern formation section is used. The present inventive method for forming a metal pattern includes steps of: forming a functional group on the pattern formation section; and applying a metal ink including an amine compound and a fatty acid as protective agents to the base material surface to fix the metal particles on the pattern formation section. In the present invention, a fluorine-containing resin having a surface free energy measured by the Owens-Wendt method of 13 mN/m or more and 20 mN/m or less is applied as the fluorine-containing resin layer. Further, a metal ink including ethyl cellulose as an additive is applied as the metal ink.
    Type: Application
    Filed: June 18, 2020
    Publication date: August 4, 2022
    Applicant: TANAKA KIKINZOKU KOGYO K.K.
    Inventors: Kenjiro KOSHIJI, Yuichi MAKITA, Noriaki NAKAMURA, Masato KASUGA, Yuusuke OHSHIMA, Hiroki SATO, Shigeyuki OOTAKE, Hitoshi KUBO
  • Publication number: 20220015232
    Abstract: An electroconductive substrate including a base material and a metal wiring made of at least either of silver and copper, and the electroconductive substrate has an antireflection region formed on part or all of the metal wiring surface. This antireflection region is composed of roughened particles made of at least either of silver and copper and blackened particles finer than the roughened particles and embedded between the roughened particles. The blackened particles are made of silver or a silver compound, copper or a copper compound, or carbon or an organic substance having a carbon content of 25 wt % or more. The antireflection region has a surface with a center line average roughness of 15 nm or more and 70 nm or less. The electroconductive substrate is formed from metal wiring from a metal ink that forms roughened particles, followed by application of a blackening ink containing blackened particles.
    Type: Application
    Filed: November 13, 2019
    Publication date: January 13, 2022
    Applicant: TANAKA KIKINZOKU KOGYO K.K.
    Inventors: Kenjiro KOSHIJI, Yuichi MAKITA, Noriaki NAKAMURA, Masato KASUGA, Yuusuke OHSHIMA, Hiroki SATO, Hitoshi KUBO
  • Publication number: 20210324218
    Abstract: A silver ink including silver particles and a protective agent containing at least one amine compound dispersed in a dispersion medium containing, as a main solvent, a solvent having a vapor pressure at 20° C. of 40 mmHg or less and a vapor pressure at 70° C. of 0.09 mmHg or more, in an amount of 80% or more on a mass basis relative to the total dispersion medium. The amine compound has a mass average molecular weight of 115 or less, and the total amount of the amine compound is 1 part by weight or more and 14 parts by weight or less per 100 parts by weight of the silver particles. The silver ink has a moisture content of 500 ppm or more and 50,000 ppm or less and enables a practical metal film to be formed even through calcination at a low temperature of 70° C. or less.
    Type: Application
    Filed: August 15, 2019
    Publication date: October 21, 2021
    Applicant: TANAKA KIKINZOKU KOGYO K.K.
    Inventors: Yuusuke OHSHIMA, Yuichi MAKITA, Hiroki SATO, Noriaki NAKAMURA, Kenjiro KOSHIJI, Masato KASUGA, Hitoshi KUBO
  • Patent number: 11149161
    Abstract: A metal ink containing metal particles including silver, a protective agent A including an amine compound, and a protective agent B including a fatty acid. The metal ink is configured such that the protective agent A includes at least one C4-12 amine compound, and the protective agent B includes at least one C22-26 fatty acid. It is preferable that the amine compound content is 0.2 mmol/g or more and 1.5 mmol/g or less on a silver particle mass basis. In addition, it is preferable that the fatty acid content is 0.01 mmol/g or more and 0.06 mmol/g or less on a silver particle mass basis.
    Type: Grant
    Filed: August 1, 2018
    Date of Patent: October 19, 2021
    Assignee: TANAKA KIKINZOKU KOGYO K.K.
    Inventors: Yuusuke Ohshima, Yuichi Makita, Teruhisa Iwai, Hitoshi Kubo, Shigeki Yamanaka, Masahiro Ito, Shingo Watanabe
  • Patent number: 10940534
    Abstract: A metal paste formed by kneading a solid content including silver particles and a solvent, in which the solid content includes silver particles containing silver particles having a particle size of 100 to 200 nm by 30% or more based on the number of particles, the silver particles have an average particle size of 60 to 800 nm as a whole, the silver particles constituting the solid content are bound with an amine compound having 4 to 8 carbon atoms in total as a protective agent, and the metal paste contains as an additive a high-molecular-weight ethyl cellulose having a number average molecular weight of 40000 to 90000. Since the metal paste contains a high-molecular-weight ethyl cellulose, a sintered body having a low resistance can be maintained while printability is improved. The metal paste has favorable printability, and can form a sintered body having a low resistance even in a low temperature region of 150° C. or lower.
    Type: Grant
    Filed: August 23, 2016
    Date of Patent: March 9, 2021
    Assignee: TANAKA KIKINZOKU KOGYO K.K.
    Inventors: Teruhisa Iwai, Yuichi Makita, Hidekazu Matsuda, Hitoshi Kubo
  • Patent number: 10892065
    Abstract: The present invention provides a method for forming a metal pattern on a pattern formation section set in a part or the whole of a region on a base material, the base material including a fluorine-containing resin layer on a surface including at least the pattern formation section, the method including the step of: forming a functional group on a pattern formation section of the fluorine-containing resin layer by a treatment such as ultraviolet-ray irradiation, then applying to the surface of the base material a metal fine particle dispersion liquid in which metal fine particles protected by an amine compound as a first protective agent and a fatty acid as a second protective agent are dispersed in a solvent, and fixing the metal fine particles on the pattern formation section.
    Type: Grant
    Filed: August 19, 2015
    Date of Patent: January 12, 2021
    Assignees: TANAKA KIKINZOKU KOGYO K.K., NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY
    Inventors: Satoshi Miyazaki, Yuichi Makita, Hitoshi Kubo, Tatsuo Hasegawa, Toshikazu Yamada
  • Publication number: 20200140710
    Abstract: A metal ink containing metal particles including silver, a protective agent A including an amine compound, and a protective agent B including a fatty acid. The metal ink is configured such that the protective agent A includes at least one C4-12 amine compound, and the protective agent B includes at least one C22-26 fatty acid. It is preferable that the amine compound content is 0.2 mmol/g or more and 1.5 mmol/g or less on a silver particle mass basis. In addition, it is preferable that the fatty acid content is 0.01 mmol/g or more and 0.06 mmol/g or less on a silver particle mass basis.
    Type: Application
    Filed: August 1, 2018
    Publication date: May 7, 2020
    Applicant: TANAKA KIKINZOKU KOGYO K.K.
    Inventors: Yuusuke OHSHIMA, Yuichi MAKITA, Teruhisa IWAI, Hitoshi KUBO, Shigeki YAMANAKA, Masahiro ITO, Shingo WATANABE
  • Patent number: 10486235
    Abstract: The present invention provides a method for producing silver particles, including the steps of: mixing a thermally decomposable silver compound and an amine compound to prepare a silver-amine complex as a precursor; and heating the silver-amine complex at a heating temperature equal to or higher than the decomposition temperature of the silver-amine complex to precipitate silver particles, the silver compound being silver carbonate, the amine compound being terminated with a primary amino group on at least one end and containing a predetermined hydrocarbon group R with a carbon number of 4 to 10. In the method of the present invention, silver particles with the particle size controlled to fall within the range of 20 nm to 200 nm in terms of an average particle size can be produced.
    Type: Grant
    Filed: December 11, 2014
    Date of Patent: November 26, 2019
    Assignee: TANAKA KIKINZOKU KOGYO K.K.
    Inventors: Yuichi Makita, Yuusuke Ohshima, Hidekazu Matsuda, Junichi Taniuchi, Noriaki Nakamura, Hitoshi Kubo
  • Publication number: 20180193913
    Abstract: A metal paste formed by kneading a solid content including silver particles and a solvent, in which the solid content includes silver particles containing silver particles having a particle size of 100 to 200 nm by 30% or more based on the number of particles, the silver particles have an average particle size of 60 to 800 nm as a whole, the silver particles constituting the solid content are bound with an amine compound having 4 to 8 carbon atoms in total as a protective agent, and the metal paste contains as an additive a high-molecular-weight ethyl cellulose having a number average molecular weight of 40000 to 90000. Since the metal paste contains a high-molecular-weight ethyl cellulose, a sintered body having a low resistance can be maintained while printability is improved. The metal paste has favorable printability, and can form a sintered body having a low resistance even in a low temperature region of 150° C. or lower.
    Type: Application
    Filed: August 23, 2016
    Publication date: July 12, 2018
    Inventors: Teruhisa IWAI, Yuichi MAKITA, Hidekazu MATSUDA, Hitoshi KUBO
  • Patent number: 9901985
    Abstract: The present invention provides a method for producing silver particles, the method capable of adjusting the particle diameter to be within the range of several tens of nanometers to several hundreds of nanometers and also producing silver particles with a uniform particle diameter. The present invention relates to a method for producing silver particles by heating of a reaction system containing a thermally-decomposable silver-amine complex precursor, including a process of producing a silver-amine complex, a process of adding an organic compound having an amide (carboxylic amide) as a skeleton to a reaction system, and a process of heating the reaction system, in which a water content in the reaction system before the heating is 20 to 100 parts by weight relative to 100 parts by weight of the silver compound. The present invention can produce uniform silver particles while the particle diameter is controlled.
    Type: Grant
    Filed: May 20, 2014
    Date of Patent: February 27, 2018
    Assignee: TANAKA KIKINZOKU KOGYO K.K.
    Inventors: Yuichi Makita, Yuusuke Ohshima, Hidekazu Matsuda, Noriaki Nakamura, Junichi Taniuchi, Hitoshi Kubo
  • Publication number: 20170256332
    Abstract: The present invention provides a method for forming a metal pattern on a pattern formation section set in a part or the whole of a region on a base material, the base material including a fluorine-containing resin layer on a surface including at least the pattern formation section, the method including the step of: forming a functional group on a pattern formation section of the fluorine-containing resin layer by a treatment such as ultraviolet-ray irradiation, then applying to the surface of the base material a metal fine particle dispersion liquid in which metal fine particles protected by an amine compound as a first protective agent and a fatty acid as a second protective agent are dispersed in a solvent, and fixing the metal fine particles on the pattern formation section.
    Type: Application
    Filed: August 19, 2015
    Publication date: September 7, 2017
    Inventors: Satoshi MIYAZAKI, Yuichi MAKITA, Hitoshi KUBO, Tatsuo HASEGAWA, Toshikazu YAMADA
  • Publication number: 20170215279
    Abstract: Provided are a fine silver particle ink composed of hexylamine, dodecylamine, oleic acid, fine silver particles and a solvent, in which the volume resistivity of a sintered body at 100° C. obtained after the ink is applied on a substrate by spin coating is 8 to 25 ?? cm, a sintered body thereof, and a method for producing a fine silver particle ink. When a fine silver particle ink containing coated fine silver particles is produced by a silver-amine complex decomposition method, production can be carried out smoothly. The fine silver particle ink can be sintered even at a low temperature, and a sintered body thereof has a mirror surface and low volume resistance.
    Type: Application
    Filed: March 2, 2017
    Publication date: July 27, 2017
    Inventors: Hitoshi Kubo, Yusuke Ohshima, Noriaki Nakamura, Hiroshi Noguchi, Junichi Taniuchi, Yuichi Makita
  • Patent number: 9674953
    Abstract: Provided are a fine silver particle ink composed of hexylamine, dodecylamine, oleic acid, fine silver particles and a solvent, in which the volume resistivity of a sintered body at 100° C. obtained after the ink is applied on a substrate by spin coating is 8 to 25 ??cm, a sintered body thereof, and a method for producing a fine silver particle ink. When a fine silver particle ink containing coated fine silver particles is produced by a silver-amine complex decomposition method, production can be carried out smoothly. The fine silver particle ink can be sintered even at a low temperature, and a sintered body thereof has a mirror surface and low volume resistance.
    Type: Grant
    Filed: July 11, 2013
    Date of Patent: June 6, 2017
    Assignee: TANAKA KIKINZOKU KOGYO K.K.
    Inventors: Hitoshi Kubo, Yusuke Ohshima, Noriaki Nakamura, Hiroshi Noguchi, Junichi Taniuchi, Yuichi Makita
  • Patent number: 9607922
    Abstract: A semiconductor device includes a semiconductor chip which can be a heat-generating semiconductor chip or a semiconductor relay substrate in which an integrated circuit or wiring is built in. A sintered-silver-coated film is adhered on a surface layer part of the semiconductor substrate, interposed by a silicon oxide film. A heat-dissipating fin (heat sink), which may be copper or aluminum, is bonded on the sintered-silver-coated film, interposed by an adhesive layer.
    Type: Grant
    Filed: March 3, 2014
    Date of Patent: March 28, 2017
    Assignee: TANAKA KIKINZOKU KOGYO K.K.
    Inventors: Kenji Matsuda, Dai Shinozaki, Yuichi Makita, Hitoshi Kubo, Yusuke Ohshima, Hidekazu Matsuda, Junichi Taniuchi
  • Publication number: 20160303659
    Abstract: The present invention provides a method for producing silver particles, including the steps of: mixing a thermally decomposable silver compound and an amine compound to prepare a silver-amine complex as a precursor; and heating the silver-amine complex at a heating temperature equal to or higher than the decomposition temperature of the silver-amine complex to precipitate silver particles, the silver compound being silver carbonate, the amine compound being terminated with a primary amino group on at least one end and containing a predetermined hydrocarbon group R with a carbon number of 4 to 10. In the method of the present invention, silver particles with the particle size controlled to fall within the range of 20 nm to 200 nm in terms of an average particle size can be produced.
    Type: Application
    Filed: December 11, 2014
    Publication date: October 20, 2016
    Applicant: Tanka Kikinzoku Kogyo K.K.
    Inventors: Yuichi MAKITA, Yuusuke OHSHIMA, Hidekazu MATSUDA, Junichi TANIUCHI, Noriaki NAKAMURA, Hitoshi KUBO
  • Publication number: 20160121404
    Abstract: The present invention provides a method for producing silver particles, the method capable of adjusting the particle diameter to be within the range of several tens of nanometers to several hundreds of nanometers and also producing silver particles with a uniform particle diameter. The present invention relates to a method for producing silver particles by heating of a reaction system containing a thermally-decomposable silver-amine complex precursor, including a process of producing a silver-amine complex, a process of adding an organic compound having an amide (carboxylic amide) as a skeleton to a reaction system, and a process of heating the reaction system, in which a water content in the reaction system before the heating is 20 to 100 parts by weight relative to 100 parts by weight of the silver compound. The present invention can produce uniform silver particles while the particle diameter is controlled.
    Type: Application
    Filed: May 20, 2014
    Publication date: May 5, 2016
    Applicant: TANAKA KIKINZOKU KOGYO K.K.
    Inventors: Yuichi MAKITA, Yuusuke OHSHIMA, Hidekazu MATSUDA, Noriaki NAKAMURA, Junichi TANIUCHI, Hitoshi KUBO
  • Publication number: 20160049350
    Abstract: A semiconductor device includes a semiconductor chip which can be a heat-generating semiconductor chip or a semiconductor relay substrate in which an integrated circuit or wiring is built in. A sintered-silver-coated film is adhered on a surface layer part of the semiconductor substrate, interposed by a silicon oxide film. A heat-dissipating fin (heat sink), which may be copper or aluminum, is bonded on the sintered-silver-coated film, interposed by an adhesive layer.
    Type: Application
    Filed: March 3, 2014
    Publication date: February 18, 2016
    Inventors: Kenji MATSUDA, Dai SHINOZAKI, Yuichi MAKITA, Hitoshi KUBO, Yusuke OHSHIMA, Hidekazu MATSUDA, Junichi TANIUCHI
  • Publication number: 20150245480
    Abstract: Provided are a fine silver particle ink composed of hexylamine, dodecylamine, oleic acid, fine silver particles and a solvent, in which the volume resistivity of a sintered body at 100° C. obtained after the ink is applied on a substrate by spin coating is 8 to 25 ??cm, a sintered body thereof, and a method for producing a fine silver particle ink. When a fine silver particle ink containing coated fine silver particles is produced by a silver-amine complex decomposition method, production can be carried out smoothly. The fine silver particle ink can be sintered even at a low temperature, and a sintered body thereof has a mirror surface and low volume resistance.
    Type: Application
    Filed: July 11, 2013
    Publication date: August 27, 2015
    Inventors: Hitoshi Kubo, Yusuke Ohshima, Noriaki Nakamura, Hiroshi Noguchi, Junichi Taniuchi, Yuichi Makita