Patents by Inventor Yuji Arai

Yuji Arai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190177813
    Abstract: A seamless steel pipe is provided that has a chemical composition which consists of, by mass %, C: 0.10 to 0.20%, Si: 0.05 to 1.0%, Mn: 0.05 to 1.2%, P?0.025%, S?0.005%, Cu?0.20%, N?0.007%, Ni: 0.20 to 0.50%, Cr: 0.30% or more and less than 0.50%, Mo: 0.30 to 0.50%, Nb: 0.01 to 0.05%, Al: 0.001 to 0.10%, B: 0.0005 to 0.0020%, Ti: 0.003 to 0.050%, V: 0.01 to 0.20%, a total of any one or more elements among Ca, Mg and REM: 0 to 0.025%, and the balance: Fe and impurities, and for which Pcm (=C+(Si/30)+(Mn/20)+(Cu/20)+(Ni/60)+(Cr/20)+(Mo/15)+(V/10)+5B)?0.30. The steel micro-structure includes, in area %, tempered martensite ?90%. The tensile strength is 980 MPa or more, and a Charpy impact value at ?40° C. using a 2 mm V-notch test specimen is 75 J/cm2 or more.
    Type: Application
    Filed: July 28, 2017
    Publication date: June 13, 2019
    Inventors: Takeshi Miki, Yuji Arai, Yusuke Mihara, Yohsuke Uchida, Masahiro Yamazaki, Masayuki Yamamoto
  • Patent number: 10287645
    Abstract: A steel has a chemical composition consisting of, by mass percent, C: 0.15-0.65%, Si: 0.05-0.5%, Mn: 0.1-1.5%, Cr: 0.2-1.5%, Mo: 0.1-2.5%, Ti: 0.005-0.50%, Al: 0.001-0.50%, and optionally at least one element selected from Nb: ?0.4%, V: ?0.5%, and B: ?0.01%, Ca: ?0.005%, Mg: ?0.005%, and REM: ?0.005%, and the balance of Fe and impurities, wherein Ni, P, S, N and O as impurities are Ni: ?0.1%, P: ?0.04%, S: ?0.01%, N: ?0.01%, and O: ?0.01%. The steel is hot-worked into a shape and then sequentially subjected to heating the steel to a temperature exceeding the Ac1 transformation point and lower than the Ac3 transformation point and cooling. Then, a step of reheating the steel to a temperature not lower than the Ac3 transformation point and quenching the steel by rapid cooling, and a step of tempering the steel at a temperature not higher than the Ac1 transformation point are performed.
    Type: Grant
    Filed: February 26, 2013
    Date of Patent: May 14, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Keiichi Kondo, Yuji Arai
  • Patent number: 10233520
    Abstract: A low-alloy steel pipe includes C: 0.15% to less than 0.30%, Si: 0.05 to 1.00%, Mn: 0.05 to 1.00%, P: at most 0.030%, S: at most 0.0050%, Al: 0.005 to 0.100%, O: at most 0.005%, N: at most 0.007%, Cr: 0.10% to less than 1.00%, Mo: 1.0% to not more than 2.5%, V: 0.01 to 0.30%, Ti: 0.002 to 0.009%. Nb: 0 to 0.050%, B: 0 to 0.0050%, Ca: 0 to 0.0050%, Mo/Cr?2.0, and the balance being Fe and impurities. The pipe has a crystal grain size number of 7.0 or more, 50 or more particles of cementite based on equivalent circle diameter and area of the matrix, M2C-based alloy carbide in a number density of not less than 25/?m2, and a yield strength of 758 MPa or more.
    Type: Grant
    Filed: June 4, 2015
    Date of Patent: March 19, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Atsushi Soma, Yuji Arai
  • Publication number: 20190063641
    Abstract: The steel material according to this invention contains, in mass %, C: 0.15 to 0.45%, Si: 0.10 to 1.0%, Mn: 0.10 to less than 0.90%, P: 0.05% or less, S: 0.01% or less, Al: 0.01 to 0.1%, N: 0.01% or less, Cr: 0.1 to 2.5%, Mo: 0.35 to 3.0%, and Co: 0.50 to 3.0%, and satisfies expressions (1) and (2), and contains 90% or more of tempered martensite by volume ratio: C+Mn/6+(Cr+Mo+V)/5+(Cu+Ni)/15?Co/6+??0.50 ??(1) (3C+Mo+3Co)/(3Mn+Cr)?1.0 ??(2) Effective B=B?11(N?Ti/3.4)/14 ??(3) where, ? in expression (1) is 0.250 when effective B (mass %) defined by expression (3) is 0.0003% or more, and is 0 when effective B is less than 0.0003%.
    Type: Application
    Filed: February 20, 2017
    Publication date: February 28, 2019
    Inventor: Yuji ARAI
  • Publication number: 20190048446
    Abstract: A steel material for oil country tubular goods that has a high strength and excellent SSC resistance is provided. The steel material according to this invention contains, in mass %, C: more than 0.45 to 0.65%, Si: 0.10 to 1.0%, Mn: 0.1 to 1.0%, P: 0.050% or less, S: 0.010% or less, Al: 0.01 to 0.1%, N: 0.01% or less, Cr: 0.1 to 2.5%, Mo: 0.25 to 5.0%, and Co: 0.05 to 5.0%, and satisfies expressions (1) and (2), and contains 90% or more of tempered martensite by volume ratio: C+Mn/6+(Cr+Mo+V)/5+(Cu+Ni)/15?Co/6+??0.70??(1) (3C+Mo+3Co)/(3Mn+Cr)?1.0??(2) Effective B=B?11(N?Ti/3.4)/14??(3) where, ? in expression (1) is 0.250 when effective B (mass %) defined by expression (3) is 0.0003% or more, and is 0 when effective B is less than 0.0003%.
    Type: Application
    Filed: February 20, 2017
    Publication date: February 14, 2019
    Inventor: Yuji ARAI
  • Publication number: 20190040480
    Abstract: A seamless steel pipe has a carbon equivalent Ceq of 0.50% to 0.58%, and contains specified carbides containing Mo at a ratio of 50 mass % or more, V, and at least one selected from the group consisting of Ti and Nb, and having a size of 20 nm or more.
    Type: Application
    Filed: October 10, 2018
    Publication date: February 7, 2019
    Inventors: Yuji ARAI, Kenji KOBAYASHI, Hiroyuki NAGAYAMA
  • Publication number: 20180355451
    Abstract: A seamless steel pipe contains, (mass %), C: 0.02 to 0.15%; Si: 0.05 to 0.5%; Mn: 0.30 to 2.5%; Al: 0.01 to 0.10%; Ti: 0.001 to 0.010%; N: up to 0.007%; Cr: 0.05 to 1.0%; Mo: not less than 0.02% and less than 0.5%; Ni: 0.03 to 1.0%; Cu: 0.02 to 1.0%; V: 0.020 to 0.20%; Ca: 0.0005 to 0.005%; and Nb: 0 to 0.05%, where carbon equivalent is not less than 0.430% and less than 0.500%, the microstructure main phase from the surface to an in-the-wall portion is tempered martensite or tempered bainite, prior austenite grain size is lower than 6.0, a portion between 1 mm from the inner surface and 1 mm from the outer surface has Vickers hardness of 250 Hv or lower, and yield strength is 555 MPa or higher.
    Type: Application
    Filed: February 16, 2016
    Publication date: December 13, 2018
    Inventors: Keiichi KONDO, Taro OE, Yuji ARAI, Yusuke SENDAI, Hiroki KAMITANI
  • Patent number: 10131962
    Abstract: A seamless steel pipe has a carbon equivalent Ceq of 0.50% to 0.58%, and contains specified carbides containing Mo at a ratio of 50 mass % or more, V, and at least one selected from the group consisting of Ti and Nb, and having a size of 20 nm or more.
    Type: Grant
    Filed: August 28, 2013
    Date of Patent: November 20, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yuji Arai, Kenji Kobayashi, Hiroyuki Nagayama
  • Patent number: 10094008
    Abstract: A seamless steel pipe has a yield strength of 400 MPa or less and excellent HIC resistance. The seamless steel pipe includes: a chemical composition consisting, in mass %, of, C: 0.01 to 0.20%, Si: 0.05 to 0.50%, Mn: 0.3 to 2.0%, P: 0.02% or less, S: 0.01% or less, Cr: 0.02 to 0.2%, sol.Al: 0.001 to 0.100%, O: 0.0050% or less, N: 0.0100% or less, Ca: 0 to 0.0050%, Ti: 0 to 0.012%, and Nb: 0 to 0.012%, the balance being Fe and impurities; and a structure consisting, in area ratio, of 10 to 50% of ferrite and 0 to less than 5% of pearlite, the balance being tempered bainite and/or tempered martensite, and the number of inclusions each having a grain diameter of 50 mm or more is not more than 15 per 100 mm2, and the seamless steel pipe has a yield strength of 400 MPa or less.
    Type: Grant
    Filed: June 23, 2014
    Date of Patent: October 9, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Keiichi Kondo, Yuji Arai, Kenji Kobayashi
  • Patent number: 10036078
    Abstract: Low-alloy oil-well steel pipe includes a composition consisting, in mass %, of C: 0.40 to 0.65%, Si: 0.05 to 0.50%, Mn: 0.10 to 1.00%, P: 0.020% or less, S: 0.0020% or less, Cu: 0.15% or less, Cr: 0.40 to 1.50%, Mo: 0.50 to 2.50%, V: 0.05 to 0.25%, Ti: 0 to less than 0.01%, Nb: 0.01 to 0.2%, sol. Al: 0.010 to 0.100%, N: 0.006% or less, B: 0 to 0.0015%, and Ca: 0 to 0.003%, the balance being Fe and impurities. The structure has tempered martensite and 0 to less than 2% volume ratio of retained austenite. A grain size number of prior-austenite grain in the structure is 9.0 or more. An equivalent circular diameter of a sub-structure surrounded by a boundary having a crystal orientation difference of 15° or more from a packet boundary, a block boundary and a lath boundary is 3 ?m or less for the tempered martensite.
    Type: Grant
    Filed: July 23, 2014
    Date of Patent: July 31, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yuji Arai, Tomohiko Omura, Keiichi Kondo
  • Publication number: 20180187278
    Abstract: A steel pipe for line pipe has a composition of, in mass %: C: 0.02 to 0.11%; Si: 0.05 to 1.0%; Mn: 0.30 to 2.5%; P: up to 0.030%; S: up to 0.006%; Cr: 0.05 to 0.36%; Mo: 0.02 to 0.33%; V: 0.02 to 0.20%; Ti: 0.001 to 0.010%; Al: 0.001 to 0.100%; N: up to 0.008%; Ca: 0.0005 to 0.0040%; and other elements and satisfies Cr+Mo+V?0.40, the chemical symbols in the equation substituted by the content of the corresponding element in mass %. The pipe contains tempered martensite and/or tempered bainite and further contains ferrite in at least one of a portion between a steel pipe outer surface and a depth of 1 mm from the outer surface, and a portion between a steel pipe inner surface and a depth of 1 mm from the inner surface.
    Type: Application
    Filed: June 23, 2016
    Publication date: July 5, 2018
    Inventors: Taro OE, Keiichi KONDO, Hiroki KAMITANI, Yuji ARAI
  • Patent number: 10001735
    Abstract: A fixing device may include an endless fixing member; a heater inside the fixing member; and a nip forming unit configured to form a nip through which a recording sheet is conveyed, the nip forming unit including a supporting member and a contact member supported by the supporting member, the supporting member including at least one contact surface and the contact member including a plurality of protrusions protruding towards the supporting member such that two or more of the plurality of protrusions are configured to contact one of the at least one contact surface of the supporting member, each of the plurality of protrusions having a height associated there with such that the height of the plurality of protrusions increases in a direction from ends of the contact member towards a center of the contact member.
    Type: Grant
    Filed: December 20, 2016
    Date of Patent: June 19, 2018
    Assignee: Ricoh Company, Limited
    Inventors: Takahiro Imada, Masaaki Yoshikawa, Kenji Ishii, Hiroshi Yoshinaga, Yuji Arai, Naoki Iwaya, Tetsuo Tokuda, Hiromasa Takagi, Yoshiki Yamaguchi, Ippei Fujimoto, Takuya Seshita, Yutaka Ikebuchi, Arinobu Yoshiura, Toshihiko Shimokawa, Hajime Gotoh
  • Patent number: 9989904
    Abstract: A fixing device includes a fixing rotator unit. The fixing rotator unit includes a fixing rotator formed into a loop; a holder to hold an end in a longitudinal direction of the fixing rotator; a pressure rotator disposed opposite the fixing rotator to press against the fixing rotator; a pressure pad disposed inside the loop to receive pressure from the pressure rotator via the fixing rotator to form an area of contact between the fixing rotator and the pressure rotator; a stay to support the pressure pad against the pressure from the pressure rotator; and a positioner to secure the holder and to position the stay with one end of the stay projecting outwards from the positioner. The positioner has a limited moving distance in a thrust direction. The limited moving distance is shorter than a length of a part of the holder entering the loop.
    Type: Grant
    Filed: October 17, 2016
    Date of Patent: June 5, 2018
    Assignee: Ricoh Company, Ltd.
    Inventors: Yuji Arai, Hajime Gotoh, Takuya Seshita, Takahiro Imada
  • Patent number: 9983526
    Abstract: A fixing device includes a heat source; a fixing member looped into a generally cylindrical shape to rotate in a circumferential direction thereof and partially heated by the heat source and to heat a surface of a recording medium bearing an unfixed toner image to fix the unfixed toner image thereon in a fixing process; a rotary pressing member disposed facing the fixing member to form a nip therebetween, through which the recording medium is transported in a transport direction; and a rotation driver to rotate one of the fixing member and the pressing member. In a case in which the fixing member is halted for a reason other than the fixing process while power of the fixing device is on, electric power is not supplied to the heat source and the fixing member is rotated by a predetermined amount or more after the fixing member is halted.
    Type: Grant
    Filed: June 9, 2017
    Date of Patent: May 29, 2018
    Assignee: Ricoh Company, Ltd.
    Inventors: Takeshi Uchitani, Masahiko Satoh, Kenji Ishii, Tadashi Ogawa, Teppei Kawata, Arinobu Yoshiura, Toshihiko Shimokawa, Kensuke Yamaji, Takamasa Hase, Shuutaroh Yuasa, Masaaki Yoshikawa, Hiromasa Takagi, Takahiro Imada, Hajime Gotoh, Akira Suzuki, Takuya Seshita, Hiroshi Yoshinaga, Kazuya Saito, Shinichi Namekata, Takayuki Seki, Yuji Arai, Ryuuichi Mimbu, Yoshiki Yamaguchi, Shuntaroh Tamaki, Yutaka Ikebuchi
  • Publication number: 20180135154
    Abstract: The low alloy steel for oil country tubular goods according to the present invention has a chemical composition containing, by mass percent, C: 0.56 to 1.00%, Si: 0.05 to 0.50%, Mn: 0.05 to 1.00%, P: at most 0.025%, 5: at most 0.010%, Al: 0.005 to 0.100%, Mo: 0.40 to 1.00%, V: 0.05 to 0.30%, and O: at most 0.010%, the balance being Fe and impurities, wherein the yield stress thereof is at least 862 MPa, and the half-value width of a [211] crystal surface obtained by X-ray diffraction is at most 0.50°.
    Type: Application
    Filed: January 10, 2018
    Publication date: May 17, 2018
    Inventors: Tomohiko OMURA, Yuji ARAI, Kaori KAWANO, Akihiro SAKAMOTO, Kazuo OKAMURA, Kenji YAMAMOTO, Keiichi KONDO
  • Patent number: 9909198
    Abstract: The low alloy steel for oil country tubular goods according to the present invention has a chemical composition containing, by mass percent, C: 0.56 to 1.00%, Si: 0.05 to 0.50%, Mn: 0.05 to 1.00%, P: at most 0.025%, S: at most 0.010%, Al: 0.005 to 0.100%, Mo: 0.40 to 1.00%, V: 0.05 to 0.30%, and O: at most 0.010%, the balance being Fe and impurities, wherein the yield stress thereof is at least 862 MPa, and the half-value width of a [211] crystal surface obtained by X-ray diffraction is at most 0.50°.
    Type: Grant
    Filed: November 5, 2012
    Date of Patent: March 6, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Tomohiko Omura, Yuji Arai, Kaori Kawano, Akihiro Sakamoto, Kazuo Okamura, Kenji Yamamoto, Keiichi Kondo
  • Publication number: 20170362674
    Abstract: A low-alloy steel has a composition including, by mass %, C: more than 0.45 and up to 0.65%; Si: 0.05 to 0.50%; Mn: 0.10 to 1.00%; P: up to 0.020%; S: up to 0.0020%; Cu: up to 0.1%; Cr: 0.40 to 1.50%; Ni: up to 0.1%; Mo: 0.50 to 2.50%; Ti: up to 0.01%; V: 0.05 to 0.25%; Nb: 0.005 to 0.20%; Al: 0.010 to 0.100%; B: up to 0.0005%; Ca: 0 to 0.003%; 0: up to 0.01%; N: up to 0.007%; and other elements. A microstructure consists of tempered martensite and retained austenite<2% in volume fraction, crystal grain size number being 9.0 or larger, number density of carbonitride-based inclusions with grain diameter of 50 ?m or larger being 10 inclusions/100 mm2 or smaller, and yield strength being 965 MPa or higher.
    Type: Application
    Filed: December 4, 2015
    Publication date: December 21, 2017
    Inventors: Keiichi KONDO, Yuji ARAI, Takanori SATO
  • Publication number: 20170306461
    Abstract: Provided is a low alloy oil-well steel pipe having a yield strength of 793 MPa or more, and an excellent SSC resistance. A low alloy oil-well steel pipe according to the present invention includes a chemical composition consisting of: in mass%, C: 0.25 to 0.35%; Si: 0.05 to 0.50%; Mn: 0.10 to 1.50%; Cr: 0.40 to 1.50%; Mo: 0.40 to 2.00%; V: 0.05 to 0.25%; Nb: 0.010 to 0.040%; Ti: 0.002 to 0.050%; sol. Al: 0.005 to 0.10%; N: 0.007% or less; B: 0.0001 to 0.0035%; and Ca: 0 to 0.005%; and a balance being Fe and impurities. In a microstructure of the low alloy oil-well steel pipe, a number of cementite particles each of which has an equivalent circle diameter of 200 nm or more is 100 particles/100 ?m2 or more. The above low alloy oil-well steel pipe has a yield strength of 793 MPa or more.
    Type: Application
    Filed: October 2, 2015
    Publication date: October 26, 2017
    Inventors: Keiichi KONDO, Yuji ARAI
  • Publication number: 20170292177
    Abstract: A thick-wall oil-well steel pipe has a wall thickness of 40 mm or more, excellent SSC resistance and high strength. The thick-wall oil-well steel pipe has a composition containing, in mass %, C: 0.40 to 0.65%, Si: 0.05 to 0.50%, Mn: 0.10 to 1.0%, P: 0.020% or less, S: 0.0020% or less, sol. Al: 0.005 to 0.10%, Cr more than 0.40 to 2.0%, Mo: more than 1.15 to 5.0%, Cu: 0.50% or less, Ni: 0.50% or less, N: 0.007% or less, and O: 0.005% or less. The number of carbide which has a circle equivalent diameter of 100 nm or more and contains 20 mass % or more of Mo is 2 or less per 100 mm2. The thick-wall oil-well steel pipe has yield strength of 827 MPa or more. A difference between a maximum value and a minimum value of the yield strength in the wall-thickness direction is 45 MPa or less.
    Type: Application
    Filed: August 31, 2015
    Publication date: October 12, 2017
    Inventors: Yuji ARAI, Keiichi KONDO, Koji NAGAHASHI
  • Patent number: 9777352
    Abstract: To provide an oil-well steel pipe having excellent SSC resistance. The oil-well steel pipe according to the present invention contains, by mass percent, C: 0.15 to 0.35%, Si: 0.1 to 0.75%, Mn: 0.1 to 1.0%, Cr: 0.1 to 1.7%, Mo: 0.1 to 1.2%, Ti: 0.01 to 0.05%, Nb: 0.010 to 0.030%, Al: 0.01 to 0.1%, P: at most 0.03%, S: at most 0.01%, N: at most 0.007%, and O: at most 0.01%, the balance being Fe and impurities. The Ti content and the Nb content in a residue obtained by bromine-methanol extraction satisfy equation (1): 100×[Nb]/([Ti]+[Nb])?27.5??(1) where the Ti content (mass %) and the Nb content (mass %) in the residue are substituted for [Ti] and [Nb].
    Type: Grant
    Filed: August 17, 2012
    Date of Patent: October 3, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Atsushi Soma, Tomohiko Omura, Yuji Arai, Mitsuhiro Numata, Toru Takayama, Masanao Seo