Patents by Inventor Yuji Iwata

Yuji Iwata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7712856
    Abstract: A pattern formation method for forming a pattern by ejecting a liquid droplet of a pattern forming material in a pattern formation region of a substrate includes: ejecting the liquid droplet at an outer periphery of the pattern formation region in an ejection direction directing from an inside of the pattern formation region toward an outside thereof when viewed from a normal line direction of the substrate.
    Type: Grant
    Filed: January 24, 2007
    Date of Patent: May 11, 2010
    Assignee: Seiko Epson Corporation
    Inventor: Yuji Iwata
  • Patent number: 7703412
    Abstract: A liquid discharging apparatus that discharges liquid droplets onto a work includes a head that is supplied with discharging liquid to discharge the liquid droplets; a liquid cleaning unit that contains cleaning liquid to be mixed with the discharging liquid adhered to a nozzle surface of the head; and a transport unit that moves the nozzle surface of the head relative to the liquid cleaning unit to remove, from the nozzle surface, the discharging liquid adhered to the nozzle surface.
    Type: Grant
    Filed: August 12, 2005
    Date of Patent: April 27, 2010
    Assignee: Seiko Epson Corporation
    Inventor: Yuji Iwata
  • Patent number: 7681520
    Abstract: A functional droplet coating apparatus includes a functional droplet discharge head for discharging a functional droplet, a stage for setting thereon a board to be coated with the functional droplet discharged from the functional droplet discharge head, and a drying unit for covering one or entire part of the board set on the stage, the drying unit for drying the functional droplet ejected from the functional droplet discharge head.
    Type: Grant
    Filed: June 19, 2006
    Date of Patent: March 23, 2010
    Assignee: Seiko Epson Corporation
    Inventors: Yuji Iwata, Manabu Nagasaka
  • Patent number: 7673978
    Abstract: A droplet ejection apparatus has an ejection unit that ejects a droplet of liquid onto a target. The ejection unit is arranged in a multi-joint robot. The robot moves the ejection unit in a two-dimensional direction above the target. The ejection unit includes a droplet ejection head, a liquid tank, and an auto-seal valve. The auto-seal valve adjusts the pressure of the liquid supplied from the liquid tank to the droplet ejection head to a predetermined pressure. The auto-seal valve has a valve body that is movable between a closing position and an opening position in correspondence with the difference between the pressure of the liquid in the droplet ejection head and the pressure of the liquid in the liquid tank. The valve body is arranged such that the direction of acceleration that produces force capable of moving the valve body from the closing position to the opening position differs from the direction of acceleration of the ejection unit moving in the two-dimensional direction.
    Type: Grant
    Filed: November 16, 2006
    Date of Patent: March 9, 2010
    Assignee: Seiko Epson Corporation
    Inventors: Hirotsuna Miura, Yuji Iwata
  • Publication number: 20090324766
    Abstract: A method for forming a mark includes ejecting a droplet of a liquid from a nozzle onto an ejection target position on a surface of an object along an ejecting direction; radiating a laser beam from a radiation port onto the ejection target position along a radiating direction; and pivoting the nozzle and the radiation port together about the ejection target position as a pivot center, thereby changing the angle between a normal line of the surface of the object and the ejecting direction and the angle between the normal line and the radiating direction while maintaining the angle between the ejecting direction and the radiating direction.
    Type: Application
    Filed: September 10, 2009
    Publication date: December 31, 2009
    Applicant: SEIKO EPSON CORPORATION
    Inventor: Yuji Iwata
  • Patent number: 7637597
    Abstract: A droplet discharge device includes an inkjet head including a nozzle plate having a nozzle, the inkjet head aligned so that a droplet of a function liquid discharged from the nozzle is placed on a surface of a target, a heater applying heat to the function liquid at the inkjet head, and an insulating member having an opening corresponding to the nozzle, the insulating member positioned between the target and the nozzle plate so as to prevent heat transmission from the inkjet head to the target.
    Type: Grant
    Filed: November 2, 2006
    Date of Patent: December 29, 2009
    Assignee: Seiko Epson Corporation
    Inventor: Yuji Iwata
  • Publication number: 20090303274
    Abstract: A droplet discharge device includes: a head driven to discharge a functional liquid as a droplet; a driving voltage generation unit that generates a driving voltage to drive the head; a first temperature acquisition unit to acquire a temperature of the functional liquid in the head as a first temperature in a case where the head is in a head waiting state in which the head is waited; a second temperature acquisition unit to acquire a temperature of the functional liquid in the head as a second temperature in a case where the head is in a head driven state in which the head is driven; a temperature difference computing unit that computes a temperature difference between the first temperature and the second temperature; and a driving voltage correction unit that corrects the driving voltage based on the temperature difference. The driving voltage generation unit generates the corrected driving voltage to the head in a case where the head is in the head driven state.
    Type: Application
    Filed: May 28, 2009
    Publication date: December 10, 2009
    Applicant: SEIKO EPSON CORPORATION
    Inventors: Yuji IWATA, Tatsuya ITO, Osamu KASUGA
  • Publication number: 20090303275
    Abstract: A droplet discharge device includes: a discharge unit discharging a droplet; an information obtaining unit obtaining workload information of the discharge unit while a predetermined pattern is formed on a discharged object; a temperature calculation unit calculating a prediction temperature of the discharge unit while the pattern is formed based on the workload information obtained by the information obtaining unit; and a temperature control unit controlling a temperature of the discharge unit at the prediction temperature calculated by the temperature calculation unit. In the device, the discharge unit and the discharged object of the droplet are relatively moved so as to form the predetermined pattern on the discharged object.
    Type: Application
    Filed: May 29, 2009
    Publication date: December 10, 2009
    Applicant: SEIKO EPSON CORPORATION
    Inventors: Tatsuya Ito, Yuji Iwata, Osamu Kasuga
  • Publication number: 20090295858
    Abstract: A droplet discharge device includes: a discharge unit discharging a droplet and being moved relatively to a discharged object, on which the droplet is discharged, so as to form a predetermined pattern on the discharged object; a discharge amount measurement unit measuring a discharge amount of the droplet discharged from the discharge unit; a temperature acquisition unit acquiring a temperature of the discharge unit in the formation of the predetermined pattern; a temperature adjustment unit adjusting the temperature of the discharge unit; and a discharge amount adjustment unit adjusting the discharge amount of the discharge unit. In the device, the temperature adjustment unit adjusts a temperature of the discharge unit in the measurement of the discharge amount by the discharge amount measurement unit to the temperature in the formation of the predetermined pattern.
    Type: Application
    Filed: May 22, 2009
    Publication date: December 3, 2009
    Applicant: SEIKO EPSON CORPORATION
    Inventors: Tatsuya ITO, Yuji IWATA, Osamu KASUGA
  • Patent number: 7604848
    Abstract: A method for forming a mark includes ejecting a droplet of a liquid from a nozzle onto an ejection target position on a surface of an object along an ejecting direction; radiating a laser beam from a radiation port onto the ejection target position along a radiating direction; and pivoting the nozzle and the radiation port together about the ejection target position as a pivot center, thereby changing the angle between a normal line of the surface of the object and the ejecting direction and the angle between the normal line and the radiating direction while maintaining the angle between the ejecting direction and the radiating direction.
    Type: Grant
    Filed: October 26, 2006
    Date of Patent: October 20, 2009
    Assignee: Seiko Epson Corporation
    Inventor: Yuji Iwata
  • Publication number: 20090244176
    Abstract: A droplet discharge device includes an inkjet head including a nozzle plate having a nozzle, the inkjet head aligned so that a droplet of a function liquid discharged from the nozzle is placed on a surface of a target, a heater applying heat to the function liquid at the inkjet head, and an insulating member having an opening corresponding to the nozzle, the insulating member positioned between the target and the nozzle plate so as to prevent heat transmission from the inkjet head to the target.
    Type: Application
    Filed: June 10, 2009
    Publication date: October 1, 2009
    Applicant: SEIKO EPSON CORPORATION
    Inventor: Yuji IWATA
  • Publication number: 20090244192
    Abstract: A droplet discharge device includes an inkjet head including a nozzle plate having a nozzle, the inkjet head aligned so that a droplet of a function liquid discharged from the nozzle is placed on a surface of a target, a heater applying heat to the function liquid at the inkjet head, and an insulating member having an opening corresponding to the nozzle, the insulating member positioned between the target and the nozzle plate so as to prevent heat transmission from the inkjet head to the target.
    Type: Application
    Filed: June 10, 2009
    Publication date: October 1, 2009
    Applicant: SEIKO EPSON CORPORATION
    Inventor: Yuji IWATA
  • Publication number: 20090185004
    Abstract: A droplet discharge head includes: a droplet discharge head; and a nozzle plate that has a nozzle and is provided to the droplet discharge head. The nozzle plate is made of a peltier element. A droplet of a functional liquid containing a functional material is sequentially discharged from the nozzle to a substrate so as to form a pattern on a surface of the substrate.
    Type: Application
    Filed: January 14, 2009
    Publication date: July 23, 2009
    Applicant: SEIKO EPSON CORPORATION
    Inventor: Yuji IWATA
  • Publication number: 20090184997
    Abstract: A droplet discharge device includes: a droplet discharge head attached to a carriage, a stage placing a substrate thereon, and a moisture adsorption device disposed adjacent to the droplet discharge head. In the device, a droplet of a functional liquid containing a functional material is sequentially discharged from the droplet discharge head to the substrate so as to draw a pattern on a surface of the substrate while the droplet discharge head moves relative to the substrate.
    Type: Application
    Filed: January 13, 2009
    Publication date: July 23, 2009
    Applicant: SEIKO EPSON CORPORATION
    Inventor: Yuji IWATA
  • Patent number: 7559640
    Abstract: According to an aspect of the invention, a liquid ejection apparatus including a head unit is provided. The head unit is movable on an object at least in two-dimensional directions. The head unit includes an ejecting portion and a radiating portion. The ejecting portion ejects droplets onto the object. The radiating portion radiates a laser beam onto the droplet received by the object. A controller adjusts the position of the ejecting portion and the position of the radiating portion in correspondence with a movement direction of the head unit. Thus, productivity is improved by efficiently drying and baking ejected liquid droplets.
    Type: Grant
    Filed: March 24, 2006
    Date of Patent: July 14, 2009
    Assignee: Seiko Epson Corporation
    Inventors: Yuji Iwata, Hirotsuna Miura
  • Patent number: 7549739
    Abstract: A liquid droplet discharge apparatus that discharges liquid droplets onto a work includes a liquid container that contains liquid, a head that discharges the liquid droplets, and a liquid supply device that is disposed between the liquid container and the head and that supplies the liquid from the liquid container to the head. The liquid supply device includes a first tube connected between the liquid container and the head that supplies the liquid, a second tube surrounding an outer circumference of the first tube, and a fluid circulating unit that contains deaerating fluid in a space defined between the first tube and the second tube to circulate the deaerating fluid while deaerating gases contained in the deaerating fluid to outside the second tube through the second tube.
    Type: Grant
    Filed: August 12, 2005
    Date of Patent: June 23, 2009
    Assignee: Seiko Epson Corporation
    Inventor: Yuji Iwata
  • Publication number: 20090051718
    Abstract: An acceptable duration is defined as the time necessary for allowing the diameter of a microdroplet that has reached the substrate to become a maximum acceptable droplet diameter. A scanning speed is set in such a manner that the microdroplet that has been received by the substrate reaches a radiating position from a droplet receiving position immediately after the acceptable duration has passed since reception of the microdroplet by the substrate. A laser beam is radiated onto the microdroplet immediately after the acceptable duration has passed since the reception of the microdroplet Fb by the substrate, or when the microdroplet is located at the radiating position.
    Type: Application
    Filed: October 22, 2008
    Publication date: February 26, 2009
    Applicant: SEIKO EPSON CORPORATION
    Inventors: Yuji IWATA, Hirotsuna MIURA, Hironori HASEI
  • Patent number: 7433013
    Abstract: A manufacturing method of a liquid crystal display device enables decreasing the fraction defective of a liquid crystal panel upon manufacturing the liquid crystal display device using the liquid crystal dropping model in a large-sized board. The manufacturing method of a liquid crystal display device includes a preliminary liquid crystal coating process, a film thickness measurement process, a liquid crystal discharge condition calculation process, and a liquid crystal coating process. The preliminary liquid crystal coating process scans a plurality of the cell forming areas of the sample board with a droplet discharge head in a predetermined scanning direction, and coats the liquid crystal with a predetermined discharge condition. The film thickness measurement process respectively measures the film thickness of the liquid crystal coated onto the plurality of the cell forming areas.
    Type: Grant
    Filed: December 8, 2004
    Date of Patent: October 7, 2008
    Assignee: Seiko Epson Corporation
    Inventors: Yuji Iwata, Kazuaki Sakurada
  • Patent number: 7431445
    Abstract: A liquid ejection apparatus has an ejecting portion that ejects a droplet of a liquid containing a functional material onto an object. The ejecting portion includes a transmittable member. A laser radiating portion radiates a laser beam onto the transmittable member. The transmittable member divides the laser beam into a first laser beam and a second laser beam. The first laser beam transmits through the transmittable member in such a manner that a radiating position of the first laser beam coincides with a droplet receiving position at which the droplet is received by the object or a position in the vicinity of the droplet receiving position. The second laser beam reaches a position defined on the object different from the radiating position of the first laser beam. This structure ensures accurate laser radiation onto the droplet and efficient drying and baking of the droplet.
    Type: Grant
    Filed: March 24, 2006
    Date of Patent: October 7, 2008
    Assignee: Seiko Epson Corporation
    Inventor: Yuji Iwata
  • Patent number: 7399688
    Abstract: An identification code drawing method of drawing an identification code on a substrate includes: cleaning the substrate by using a cleaning unit; performing lyophobization for the substrate; discharging liquid droplets of functional liquid, into which particles of metal or metal oxide are dispersed, from nozzles of a first liquid droplet discharging head onto a region of the substrate having been subjected to the lyophobization, on the basis of liquid droplet discharge data for drawing the identification code; and heating the liquid droplets adhered on the substrate by using a heating unit or drying the liquid droplets adhered on the substrate by using a drying unit.
    Type: Grant
    Filed: December 27, 2005
    Date of Patent: July 15, 2008
    Assignee: Seiko Epson Corporation
    Inventor: Yuji Iwata