Patents by Inventor Yuji Tobisaka
Yuji Tobisaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240339747Abstract: An antenna module includes: a substrate with at least the top surface being a single crystal of silicon carbide; a single-crystal graphene layer provided in contact with the top surface of the substrate; and a gallium nitride layer on the substrate. The antenna module is characterized in that an antenna element portion is formed by patterning a region in the graphene layer that is not covered by the gallium nitride layer, an active element portion is formed in the gallium nitride layer, and a connection portion connecting the antenna element portion and the active element portion are integrally formed.Type: ApplicationFiled: October 21, 2022Publication date: October 10, 2024Applicants: TOHOKU UNIVERSITY, NATIONAL INSTITUTE OF INFORMATION AND COMMUNICATIONS TECHNOLOGY, SHIN-ETSU CHEMICAL CO., LTD.Inventors: Hirokazu FUKIDOME, Tetsuya SUEMITSU, Issei WATANABE, Minoru KAWAHARA, Shoji AKIYAMA, Yuji TOBISAKA, Makoto KAWAI
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Publication number: 20220113601Abstract: A transmissive micro display board is manufactured without providing a light shielding layer. A manufacturing method of a micro display board includes the steps of: (i) forming a circuit layer on a surface of a first substrate provided with a single-crystal silicon layer; (ii) attaching a second substrate by using an adhesive to the surface of the first substrate on which the circuit layer has been formed; (iii) thinning a rear surface of the first substrate; (iv) attaching a third substrate being a transparent substrate to the thinned surface of the first substrate by using an adhesive; (v) removing the second substrate from the first substrate; and (vi) exposing a surface of the circuit layer by removing the adhesive on the surface of the first substrate after detaching the second substrate.Type: ApplicationFiled: December 26, 2019Publication date: April 14, 2022Inventors: Yuji TOBISAKA, Shigeru KONISHI, Makoto KAWAI
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Patent number: 10103021Abstract: A thermally oxidized heterogeneous composite substrate provided with a single crystal silicon film on a handle substrate, said heterogeneous composite substrate being obtained by, prior to a thermal oxidization treatment at a temperature exceeding 850° C., conducting an intermediate heat treatment at 650-850° C. and then conducting the thermal oxidization treatment at a temperature exceeding 850° C. According to the present invention, a thermally oxidized heterogeneous composite substrate with a reduced number of defects after thermal oxidization can be obtained.Type: GrantFiled: January 11, 2013Date of Patent: October 16, 2018Assignee: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Shoji Akiyama, Yuji Tobisaka, Kazutoshi Nagata
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Patent number: 9741603Abstract: A hybrid substrate has an SOI structure having a good silicon active layer, without defects such as partial separation of the silicon active layer is obtained without trimming the outer periphery of the substrate. An SOI substrate is obtained by sequentially laminating a first silicon oxide film and a silicon active layer in this order on a silicon substrate. A terrace portion that does not have the silicon active layer is formed in the outer peripheral portion of the silicon substrate surface. A second silicon oxide film is formed on the silicon active layer surface of the SOI substrate The bonding surfaces of the SOI substrate and a supporting substrate that has a thermal expansion coefficient different from that of the SOI substrate is subjected to an activation treatment. The SOI substrate and the supporting substrate are bonded with the second silicon oxide film being interposed therebetween.Type: GrantFiled: April 21, 2014Date of Patent: August 22, 2017Assignee: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Yuji Tobisaka, Shoji Akiyama, Yoshihiro Kubota, Makoto Kawai, Kazutoshi Nagata
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Publication number: 20160071761Abstract: A hybrid substrate has an SOI structure having a good silicon active layer, without defects such as partial separation of the silicon active layer is obtained without trimming the outer periphery of the substrate. An SOI substrate is obtained by sequentially laminating a first silicon oxide film and a silicon active layer in this order on a silicon substrate. A terrace portion that does not have the silicon active layer is formed in the outer peripheral portion of the silicon substrate surface. A second silicon oxide film is formed on the silicon active layer surface of the SOI substrate The bonding surfaces of the SOI substrate and a supporting substrate that has a thermal expansion coefficient different from that of the SOI substrate is subjected to an activation treatment. The SOI substrate and the supporting substrate are bonded with the second silicon oxide film being interposed therebetween.Type: ApplicationFiled: April 21, 2014Publication date: March 10, 2016Applicant: Shin-Etsu Chemical Co., Ltd.Inventors: Yuji Tobisaka, Shoji Akiyama, Yoshihiro Kubota, Makoto Kawai, Kazutoshi Nagata
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Patent number: 9214380Abstract: Method of making a bonded SOS substrate with a semiconductor film on or above a sapphire substrate by implanting ions from a surface of the semiconductor substrate to form an ion-implanted layer; activating at least a surface of one of the sapphire substrate and the semiconductor substrate from which the ions have been implanted; bonding the surface of the semiconductor substrate and the surface of the sapphire substrate at a temperature of from 50° C. to 350° C.; heating the bonded substrates at a maximum temperature of from 200° C. to 350° C.; and irradiating visible light from a sapphire substrate side or a semiconductor substrate side to the ion-implanted layer of the semiconductor substrate to make the interface of the ion-implanted layer brittle at a temperature of the bonded body higher than the temperature at which the surfaces were bonded, to transfer the semiconductor film to the sapphire substrate.Type: GrantFiled: July 19, 2013Date of Patent: December 15, 2015Assignee: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Shoji Akiyama, Atsuo Ito, Yuji Tobisaka, Makoto Kawai
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Patent number: 9214379Abstract: A bonded SOS substrate having a semiconductor film on or above a surface of a sapphire substrate is obtained by a method with the steps of implanting ions from a surface of a semiconductor substrate to form an ion-implanted layer; activating at least a surface from which the ions have been implanted; bonding the surface of the semiconductor substrate and the surface of the sapphire substrate at a temperature of 50° C. to 350° C.; heating the bonded substrates at a maximum temperature from 200° C. to 350° C. to form a bonded body; and irradiating visible light from a sapphire substrate side or a semiconductor substrate side to the ion-implanted layer of the semiconductor substrate for embrittling an interface of the ion-implanted layer, while keeping the bonded body at a temperature higher than the temperature at which the surfaces of the semiconductor substrate and the sapphire substrate were bonded.Type: GrantFiled: July 8, 2013Date of Patent: December 15, 2015Assignee: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Shoji Akiyama, Atsuo Ito, Yuji Tobisaka, Makoto Kawai
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Publication number: 20140322546Abstract: A thermally oxidized heterogeneous composite substrate provided with a single crystal silicon film on a handle substrate, said heterogeneous composite substrate being obtained by, prior to a thermal oxidization treatment at a temperature exceeding 850° C., conducting an intermediate heat: treatment at 650-850° C. and then conducting the thermal oxidization treatment at a temperature exceeding 850° C. According to the present invention, a thermally oxidized heterogeneous composite substrate with a reduced number of defects after thermal oxidization can be obtained.Type: ApplicationFiled: January 11, 2013Publication date: October 30, 2014Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Shoji Akiyama, Yuji Tobisaka, Kazutoshi Nagata
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Patent number: 8772132Abstract: A method of manufacturing a laminated wafer is provided by forming a silicon film layer on a surface of an insulating substrate comprising the steps in the following order of: applying a surface activation treatment to both a surface of a silicon wafer or a silicon wafer to which an oxide film is layered and a surface of the insulating substrate followed by laminating in an atmosphere of temperature exceeding 50° C. and lower than 300° C., applying a heat treatment to a laminated wafer at a temperature of 200° C. to 350° C., and thinning the silicon wafer by a combination of grinding, etching and polishing to form a silicon film layer.Type: GrantFiled: June 28, 2013Date of Patent: July 8, 2014Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Shoji Akiyama, Yoshihiro Kubota, Atsuo Ito, Makoto Kawai, Kouichi Tanaka, Yuji Tobisaka, Yoshihiro Nojima
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Publication number: 20140144188Abstract: An apparatus for manufacturing a glass base material, which is a base material of an optical fiber, the glass base material having a core rod as a central axis, comprises a holding unit having a plurality of scroll chucks connected in series along the core rod for holding an end of the core rod; and a burner that hydrolyzes a gas material, which is a base material of the glass base material, into glass particles and accumulates the glass particles around the core rod to form the glass base material.Type: ApplicationFiled: October 15, 2013Publication date: May 29, 2014Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Junichiro Takei, Yuji Tobisaka, Hiroshi Machida, Hiroyuki Kume, Tadakatsu Shimada, Kiyoshi Yokokawa
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Publication number: 20140030870Abstract: Method of making a bonded SOS substrate with a semiconductor film on or above a sapphire substrate by implanting ions from a surface of the semiconductor substrate to form an ion-implanted layer; activating at least a surface of one of the sapphire substrate and the semiconductor substrate from which the ions have been implanted; bonding the surface of the semiconductor substrate and the surface of the sapphire substrate at a temperature of from 50° C. to 350° C.; heating the bonded substrates at a maximum temperature of from 200° C. to 350° C.; and irradiating visible light from a sapphire substrate side or a semiconductor substrate side to the ion-implanted layer of the semiconductor substrate to make the interface of the ion-implanted layer brittle at a temperature of the bonded body higher than the temperature at which the surfaces were bonded, to transfer the semiconductor film to the sapphire substrate.Type: ApplicationFiled: July 19, 2013Publication date: January 30, 2014Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Shoji Akiyama, Atsuo Ito, Yuji Tobisaka, Makoto Kawai
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Publication number: 20130309843Abstract: A bonded SOS substrate having a semiconductor film on or above a surface of a sapphire substrate is obtained by a method with the steps of implanting ions from a surface of a semiconductor substrate to form an ion-implanted layer; activating at least a surface from which the ions have been implanted; bonding the surface of the semiconductor substrate and the surface of the sapphire substrate at a temperature of 50° C. to 350° C.; heating the bonded substrates at a maximum temperature from 200° C. to 350° C. to form a bonded body; and irradiating visible light from a sapphire substrate side or a semiconductor substrate side to the ion-implanted layer of the semiconductor substrate for embrittling an interface of the ion-implanted layer, while keeping the bonded body at a temperature higher than the temperature at which the surfaces of the semiconductor substrate and the sapphire substrate were bonded.Type: ApplicationFiled: July 8, 2013Publication date: November 21, 2013Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Shoji Akiyama, Atsuo Ito, Yuji Tobisaka, Makoto Kawai
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Publication number: 20130288453Abstract: A method of manufacturing a laminated wafer is provided by forming a silicon film layer on a surface of an insulating substrate comprising the steps in the following order of: applying a surface activation treatment to both a surface of a silicon wafer or a silicon wafer to which an oxide film is layered and a surface of the insulating substrate followed by laminating in an atmosphere of temperature exceeding 50° C. and lower than 300° C., applying a heat treatment to a laminated wafer at a temperature of 200° C. to 350° C., and thinning the silicon wafer by a combination of grinding, etching and polishing to form a silicon film layer.Type: ApplicationFiled: June 28, 2013Publication date: October 31, 2013Inventors: Shoji Akiyama, Yoshihiro Kubota, Atsuo Ito, Makoto Kawai, Kouichi Tanaka, Yuji Tobisaka, Yoshihiro Nojima
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Patent number: 8551862Abstract: To provide a method of manufacturing a laminated wafer by which a strong coupling is achieved between wafers made of different materials having a large difference in thermal expansion coefficient without lowering a maximum heat treatment temperature as well as in which cracks or chips of the wafer does not occur. A method of manufacturing a laminated wafer 7 by forming a silicon film layer on a surface 4 of an insulating substrate 3 comprising the steps in the following order of: applying a surface activation treatment to both a surface 2 of a silicon wafer 1 or a silicon wafer 1 to which an oxide film is layered and a surface 4 of the insulating substrate 3 followed by laminating in an atmosphere of temperature exceeding 50° C. and lower than 300° C., applying a heat treatment to a laminated wafer 5 at a temperature of 200° C. to 350° C., and thinning the silicon wafer 1 by a combination of grinding, etching and polishing to form a silicon film layer.Type: GrantFiled: January 11, 2010Date of Patent: October 8, 2013Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Shoji Akiyama, Yoshihiro Kubota, Atsuo Ito, Makoto Kawai, Kouichi Tanaka, Yuji Tobisaka, Yoshihiro Nojima
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Patent number: 8497188Abstract: When a thermal expansion coefficient of a handle substrate is higher than that of a donor substrate, delamination is provided without causing a crack in the substrates. A method for producing a bonded wafer, with at least the steps of: implanting ions into a donor substrate (3) from a surface thereof to form an ion-implanted interface (5); bonding a handle substrate (7) with a thermal expansion coefficient higher than that of the donor substrate (3) onto the ion-implanted surface of the donor substrate to provide bonded substrates, subjecting the bonded substrates to a heat treatment to provide an assembly (1), and delaminating the donor substrate (3) of the assembly (1) at the ion-implanted interface wherein the assembly (1) has been cooled to a temperature not greater than room temperature by a cooling apparatus (20), so that a donor film is transferred onto the handle substrate (7).Type: GrantFiled: April 30, 2010Date of Patent: July 30, 2013Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Makoto Kawai, Yuji Tobisaka, Shoji Akiyama
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Patent number: 8420503Abstract: A method for easily manufacturing a transparent SOI substrate having: a main surface with a silicon film formed thereon; and a rough main surface located on a side opposite to a side where the silicon film is formed. A method for manufacturing transparent SOI substrate, having a silicon film formed on a first main surface of the transparent insulating substrate, while a second main surface of the transparent insulating substrate, an opposite to the first main surface, is roughened. The method includes at least the steps of: roughening the first main surface with an RMS surface roughness lower than 0.7 nm and the second main surface with an RMS surface roughness higher than the surface roughness of the first main surface to prepare the transparent insulating substrate; and forming the silicon film on the first main surface of the transparent insulating substrate.Type: GrantFiled: April 1, 2009Date of Patent: April 16, 2013Assignee: Shin—Etsu Chemical Co., Ltd.Inventors: Shoji Akiyama, Makoto Kawai, Atsuo Ito, Yoshihiro Kubota, Kouichi Tanaka, Yuji Tobisaka, Hiroshi Tamura
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Patent number: 8357586Abstract: Provided is a method for manufacturing an SOI wafer, which is capable of: efficiently removing an ion-implanted defect layer existing in an ion implanted layer in the vicinity of a peeled surface peeled by an ion implantation peeling method; ensuring the in-plane uniformity of a substrate; and also achieving cost reduction and higher throughput. The method for manufacturing an SOI wafer includes at least the steps of: bonding a silicon wafer with or without an oxide film onto a handle wafer to prepare a bonded substrate, wherein the silicon wafer has an ion implanted layer formed by implanting hydrogen ions and/or rare gas ions into the silicon wafer; peeling the silicon wafer along the ion implanted layer, thereby transferring the silicon wafer onto the handle wafer to produce a post-peeling SOI wafer; immersing the post-peeling SOI wafer in an aqueous ammonia-hydrogen peroxide solution; and performing a heat treatment at a temperature of 900° C.Type: GrantFiled: March 23, 2009Date of Patent: January 22, 2013Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Shoji Akiyama, Yoshihiro Kubota, Atsuo Ito, Kouichi Tanaka, Makoto Kawai, Yuji Tobisaka, Hiroshi Tamura
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Patent number: 8314006Abstract: Provided is a method for manufacturing a bonded wafer with a good thin film over the entire substrate surface, especially in the vicinity of the lamination terminal point. The method for manufacturing a bonded wafer comprises at least the following steps of: forming an ion-implanted region by implanting a hydrogen ion or a rare gas ion, or the both types of ions from a surface of a first substrate which is a semiconductor substrate; subjecting at least one of an ion-implanted surface of the first substrate and a surface of a second substrate to be attached to a surface activation treatment; laminating the ion-implanted surface of the first substrate and the surface of the second substrate in an atmosphere with a humidity of 30% or less and/or a moisture content of 6 g/m3 or less; and a splitting the first substrate at the ion-implanted region so as to reduce thickness of the first substrate, thereby manufacturing a bonded wafer with a thin film on the second substrate.Type: GrantFiled: April 10, 2009Date of Patent: November 20, 2012Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Yuji Tobisaka, Yoshihiro Kubota, Atsuo Ito, Kouichi Tanaka, Makoto Kawai, Shoji Akiyama, Hiroshi Tamura
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Publication number: 20120126362Abstract: A bonded SOS substrate having a semiconductor film on or above a surface of a sapphire substrate is obtained by a method with the steps of implanting ions from a surface of a semiconductor substrate to form an ion-implanted layer; activating at least a surface from which the ions have been implanted; bonding the surface of the semiconductor substrate and the surface of the sapphire substrate at a temperature of 50° C. to 350° C.; heating the bonded substrates at a maximum temperature from 200° C. to 350° C. to form a bonded body; and irradiating visible light from a sapphire substrate side or a semiconductor substrate side to the ion-implanted layer of the semiconductor substrate for embrittling an interface of the ion-implanted layer, while keeping the bonded body at a temperature higher than the temperature at which the surfaces of the semiconductor substrate and the sapphire substrate were bonded.Type: ApplicationFiled: May 25, 2010Publication date: May 24, 2012Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Shoji Akiyama, Atsuo Ito, Yuji Tobisaka, Makoto Kawai
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Publication number: 20120119323Abstract: A method of making bonded SOS substrate with a semiconductor film on or above a sapphire substrate by implanting ions from a surface of the semiconductor substrate to form an ion-implanted layer; activating at least a surface of one of the sapphire substrate and the semiconductor substrate from which the ions have been implanted; bonding the surface of the semiconductor substrate and the surface of the sapphire substrate at a temperature of from 50° C. to 350° C.; heating the bonded substrates at a maximum temperature of from 200° C. to 350° C.; and irradiating visible light from a sapphire substrate side or a semiconductor substrate side to the ion-implanted layer of the semiconductor substrate to make the interface of the ion-implanted layer brittle at a temperature of the bonded body higher than the temperature at which the surfaces were bonded, to transfer the semiconductor film to the sapphire substrate.Type: ApplicationFiled: May 25, 2010Publication date: May 17, 2012Applicant: Shin-etsu Chemical Co., Ltd.Inventors: Shoji Akiyama, Atsuo Ito, Yuji Tobisaka, Makoto Kawai