Patents by Inventor Yujiro Toyoda

Yujiro Toyoda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11394029
    Abstract: A slurry composition for non-aqueous secondary battery functional layers contains non-conductive particles, a water-soluble polymer having an average degree of polymerization of 50 or more and 450 or less, a binder, and water.
    Type: Grant
    Filed: March 8, 2018
    Date of Patent: July 19, 2022
    Assignee: ZEON CORPORATION
    Inventor: Yujiro Toyoda
  • Publication number: 20210226301
    Abstract: Provided is a method of efficiently producing a slurry for a secondary battery functional layer having non-conductive inorganic particles well dispersed in water. The method of producing a slurry includes a step of performing pulverizing and dispersing treatment of a composition containing non-conductive inorganic particles and water to obtain a dispersion liquid, and further includes either or both: a step of mixing the non-conductive inorganic particles and the water with a dispersant that includes a sulfo group and has a weight-average molecular weight of not less than 1,000 and not more than 15,000, before the step of performing pulverizing and dispersing treatment, to prepare the composition; and a step of adding a dispersant that includes a sulfo group and has a weight-average molecular weight of not less than 1,000 and not more than 15,000 to the dispersion liquid after the step of performing pulverizing and dispersing treatment.
    Type: Application
    Filed: June 6, 2019
    Publication date: July 22, 2021
    Applicant: ZEON CORPORATION
    Inventor: Yujiro TOYODA
  • Patent number: 10601011
    Abstract: Provided is a composition for a secondary battery porous membrane having excellent redispersibility. The composition for a secondary battery porous membrane contains inorganic oxide particles X, a metal hydroxide Y, a binder, and water. The metal hydroxide Y is a divalent or trivalent hydroxide, and is contained in an amount of at least 0.001 parts by mass and not more than 10 parts by mass per 100 parts by mass of the inorganic oxide particles X.
    Type: Grant
    Filed: June 29, 2016
    Date of Patent: March 24, 2020
    Assignee: ZEON CORPORATION
    Inventors: Naohiro Yasuda, Yujiro Toyoda
  • Patent number: 10535854
    Abstract: Provided is a binder composition for a non-aqueous secondary battery that enables formation of a functional layer and an electrode mixed material layer having high transition metal capturing ability. The binder composition for a non-aqueous secondary battery contains a water-soluble polymer and water. The water-soluble polymer includes a sulfonate group-containing monomer unit in a proportion of at least 10 mass % and not more than 50 mass % and a (meth)acrylonitrile monomer unit in a proportion of 20 mass % or more.
    Type: Grant
    Filed: August 18, 2016
    Date of Patent: January 14, 2020
    Assignee: ZEON CORPORATION
    Inventors: Yuuki Ohkubo, Hiromi Takamatsu, Yujiro Toyoda
  • Patent number: 10522806
    Abstract: A composition for a non-aqueous secondary battery functional layer contains a binder and inorganic particles including a sulfonate group. A non-aqueous secondary battery includes a functional layer for a non-aqueous secondary battery that is formed using this composition for a non-aqueous secondary battery functional layer.
    Type: Grant
    Filed: August 26, 2016
    Date of Patent: December 31, 2019
    Assignee: ZEON CORPORATION
    Inventors: Hiromi Takamatsu, Yuuki Ohkubo, Yujiro Toyoda
  • Publication number: 20190379048
    Abstract: A slurry composition for non-aqueous secondary battery functional layers contains non-conductive particles, a water-soluble polymer having an average degree of polymerization of 50 or more and 450 or less, a binder, and water.
    Type: Application
    Filed: March 8, 2018
    Publication date: December 12, 2019
    Applicant: ZEON CORPORATION
    Inventor: Yujiro TOYODA
  • Patent number: 10505169
    Abstract: Provided is a technique for capturing transition metal ions, such as cobalt ions, in a secondary battery that elute into an electrolysis solution from a positive electrode active material. A porous membrane for a lithium ion secondary battery contains non-conductive particles and a particulate polymer. The particulate polymer includes an aliphatic conjugated diene monomer unit in a proportion of greater than 85 mass %. The cobalt concentration in a film of 500 ?m in thickness and 12 mm in diameter, formed from the particulate polymer, after the film is immersed in a specific cobalt chloride solution for 5 days at 25° C. is at least 300 mass ppm.
    Type: Grant
    Filed: July 23, 2015
    Date of Patent: December 10, 2019
    Assignee: ZEON CORPORATION
    Inventor: Yujiro Toyoda
  • Patent number: 10381624
    Abstract: The purpose of the present disclosure is to provide a composition for a second battery porous membrane having an excellent redispersibility. The disclosed composition for a second battery porous membrane contains ?-alumina-based modified particles, a particulate binder and water, and each ?-alumina-based modified particle has a peak in a region from 3500 cm?1 to 3600 cm?1 in an infrared diffuse reflectance spectrometry.
    Type: Grant
    Filed: March 30, 2016
    Date of Patent: August 13, 2019
    Assignee: ZEON CORPORATION
    Inventors: Naohiro Yasuda, Yujiro Toyoda
  • Patent number: 10312521
    Abstract: Provided is a binder for a non-aqueous secondary battery that has excellent preservation stability and binding capacity, and that can suppress viscosity elevation of a slurry composition. The binder for a non-aqueous secondary battery contains a particulate polymer and water. The particulate polymer has a degree of swelling in an aqueous medium at pH 5 of less than a factor of 2 and has a degree of swelling in an aqueous medium at pH 8 of at least a factor of 2 and no greater than a factor of 7.
    Type: Grant
    Filed: November 24, 2015
    Date of Patent: June 4, 2019
    Assignee: ZEON CORPORATION
    Inventors: Yujiro Toyoda, Takuya Kaneda, Kentaro Hayasaka
  • Patent number: 10256449
    Abstract: A porous membrane separator for a secondary battery, comprising a separator substrate, a porous membrane formed on at least one surface of the separator substrate, and an adhesive layer formed on the porous membrane, wherein: the porous membrane contains non-conductive particles and a water-soluble maleimide-maleic acid copolymer including a specific structural unit (a) a structural unit (b); and the adhesive layer contains a particulate polymer having a glass transition temperature of 10° C. or higher and 110° C. or lower.
    Type: Grant
    Filed: September 19, 2013
    Date of Patent: April 9, 2019
    Assignee: ZEON CORPORATION
    Inventors: Yujiro Toyoda, Takuya Kaneda
  • Publication number: 20180248162
    Abstract: A composition for a non-aqueous secondary battery functional layer contains a binder and inorganic particles including a sulfonate group. A non-aqueous secondary battery includes a functional layer for a non-aqueous secondary battery that is formed using this composition for a non-aqueous secondary battery functional layer.
    Type: Application
    Filed: August 26, 2016
    Publication date: August 30, 2018
    Applicant: ZEON CORPORATION
    Inventors: Hiromi TAKAMATSU, Yuuki OHKUBO, Yujiro TOYODA
  • Publication number: 20180233728
    Abstract: Provided is a binder composition for a non-aqueous secondary battery that enables formation of a functional layer and an electrode mixed material layer having high transition metal capturing ability. The binder composition for a non-aqueous secondary battery contains a water-soluble polymer and water. The water-soluble polymer includes a sulfonate group-containing monomer unit in a proportion of at least 10 mass % and not more than 50 mass % and a (meth)acrylonitrile monomer unit in a proportion of 20 mass % or more.
    Type: Application
    Filed: August 18, 2016
    Publication date: August 16, 2018
    Applicant: ZEON CORPORATION
    Inventors: Yuuki OHKUBO, Hiromi TAKAMATSU, Yujiro TOYODA
  • Publication number: 20180233725
    Abstract: Provided is a composition for a secondary battery porous membrane having excellent redispersibility. The composition for a secondary battery porous membrane contains inorganic oxide particles X, a metal hydroxide Y, a binder, and water. The metal hydroxide Y is a divalent or trivalent hydroxide, and is contained in an amount of at least 0.001 parts by mass and not more than 10 parts by mass per 100 parts by mass of the inorganic oxide particles X.
    Type: Application
    Filed: June 29, 2016
    Publication date: August 16, 2018
    Applicant: ZEON CORPORATION
    Inventors: Naohiro YASUDA, Yujiro TOYODA
  • Patent number: 10008737
    Abstract: Provided is a technique for capturing transition metal ions, such as cobalt ions, in a secondary battery that elute from a positive electrode active material and for preventing deposition of transition metal at a negative electrode. A composition for a lithium ion secondary battery porous membrane that contains non-conductive particles and a binding material is provided. The binding material includes a polymer A including an aliphatic conjugated diene monomer unit in a proportion of greater than 85 mass % and a polymer B including a (meth)acrylic acid ester monomer unit in a proportion of at least 60 mass %. A mass basis ratio of content of the polymer A relative to content of the polymer B is at least 0.2 and no greater than 9.0.
    Type: Grant
    Filed: September 17, 2015
    Date of Patent: June 26, 2018
    Assignee: ZEON CORPORATION
    Inventors: Yujiro Toyoda, Hiromi Takamatsu
  • Publication number: 20180114966
    Abstract: The purpose of the present disclosure is to provide a composition for a second battery porous membrane having an excellent redispersibility. The disclosed composition for a second battery porous membrane contains ?-alumina-based modified particles, a particulate binder and water, and each ?-alumina-based modified particle has a peak in a region from 3500 cm?1 to 3600 cm?1 in an infrared diffuse reflectance spectrometry.
    Type: Application
    Filed: March 30, 2016
    Publication date: April 26, 2018
    Applicant: ZEON CORPORATION
    Inventors: Naohiro YASUDA, Yujiro TOYODA
  • Patent number: 9941497
    Abstract: Provided are a secondary battery separator having good heat durability, high adhesion property with the electrode active material layer formed on the current collector, and good anti-blocking property, and a secondary battery having such a secondary battery separator. The secondary battery separator of the present invention includes an organic separator layer, a heat-durable layer formed adjacent to at least one surface of the organic separator layer, and an adhesive layer formed on the heat-durable layer, wherein the heat-durable layer contains non-conductive particles and a binder, and the adhesive layer contains a particulate polymer having a glass transition temperature (Tg) of 10 to 100° C.
    Type: Grant
    Filed: April 4, 2013
    Date of Patent: April 10, 2018
    Assignee: ZEON CORPORATION
    Inventors: Yujiro Toyoda, Tomokazu Sasaki
  • Patent number: 9917287
    Abstract: A composition for a porous membrane of a secondary battery including a non-conductive particle and a water-soluble polymer, wherein the water-soluble polymer contains 80% by weight or more of a (meth)acrylamide monomer unit, and the water-soluble polymer has a storage modulus at 150° C. of 2.0×105 Pa or more; and a porous membrane manufactured therefrom and a secondary battery including the same.
    Type: Grant
    Filed: February 3, 2015
    Date of Patent: March 13, 2018
    Assignee: ZEON CORPORATION
    Inventors: Yujiro Toyoda, Hiromi Takamatsu
  • Publication number: 20170309916
    Abstract: Provided is a binder for a non-aqueous secondary battery that has excellent preservation stability and binding capacity, and that can suppress viscosity elevation of a slurry composition. The binder for a non-aqueous secondary battery contains a particulate polymer and water. The particulate polymer has a degree of swelling in an aqueous medium at pH 5 of less than a factor of 2 and has a degree of swelling in an aqueous medium at pH 8 of at least a factor of 2 and no greater than a factor of 7.
    Type: Application
    Filed: November 24, 2015
    Publication date: October 26, 2017
    Applicant: ZEON CORPORATION
    Inventors: Yujiro TOYODA, Takuya KANEDA, Kentaro HAYASAKA
  • Publication number: 20170279152
    Abstract: Provided is a technique for capturing transition metal ions, such as cobalt ions, in a secondary battery that elute from a positive electrode active material and for preventing deposition of transition metal at a negative electrode. A composition for a lithium ion secondary battery porous membrane that contains non-conductive particles and a binding material is provided. The binding material includes a polymer A including an aliphatic conjugated diene monomer unit in a proportion of greater than 85 mass % and a polymer B including a (meth)acrylic acid ester monomer unit in a proportion of at least 60 mass %. A mass basis ratio of content of the polymer A relative to content of the polymer B is at least 0.2 and no greater than 9.0.
    Type: Application
    Filed: September 17, 2015
    Publication date: September 28, 2017
    Applicant: ZEON CORPORATION
    Inventors: Yujiro TOYODA, Hiromi TAKAMATSU
  • Publication number: 20170250389
    Abstract: Provided is a technique for capturing transition metal ions, such as cobalt ions, in a secondary battery that elute into an electrolysis solution from a positive electrode active material. A porous membrane for a lithium ion secondary battery contains non-conductive particles and a particulate polymer. The particulate polymer includes an aliphatic conjugated diene monomer unit in a proportion of greater than 85 mass %. The cobalt concentration in a film of 500 ?m in thickness and 12 mm in diameter, formed from the particulate polymer, after the film is immersed in a specific cobalt chloride solution for 5 days at 25° C. is at least 300 mass ppm.
    Type: Application
    Filed: July 23, 2015
    Publication date: August 31, 2017
    Applicant: ZEON CORPORATION
    Inventor: Yujiro TOYODA