Patents by Inventor Yukihiro Matsuzaki

Yukihiro Matsuzaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240141584
    Abstract: In order to provide artificial leather having both strength (in particular, tensile strength and tear strength), surface appearance, and a dense feeling in artificial leather including a fiber-entangled body containing a nonwoven fabric made of ultrafine fibers containing a large amount of inorganic particles (in particular, metal compounds) as a constituent element, and an elastic polymer, the artificial leather of the present invention is artificial leather including a fiber-entangled body containing a nonwoven fabric made of ultrafine fibers having an average single fiber diameter of 1.0 ?m or more and 10.0 ?m or less as a constituent element and an elastic polymer, and satisfies the following requirements: (1) the ultrafine fibers include a polyester-based resin containing a manganese-based compound; (2) an average particle diameter of the manganese-based compound is 0.01 ?m or more and 0.20 ?m or less; and (3) the ultrafine fibers contain a manganese element in an amount of 0.1 ppm or more and 50.
    Type: Application
    Filed: March 10, 2022
    Publication date: May 2, 2024
    Applicant: Toray Industries, Inc.
    Inventors: Haruka Oura, Tatsuya Hagiwara, Misao Omori, Yukihiro Matsuzaki
  • Publication number: 20230407558
    Abstract: Provided is an artificial leather that achieves both a soft texture and excellent durability, and a method for manufacturing the same, the leather comprising: a fibrous base material formed from superfine fibers having an average single fiber diameter of 0.1-10 ?m; and a polymeric elastic body, where the polymer elastic body comprises a compound having a hydrophilic group and a compound having an ethylene oxide skeleton, the content of the compound in the polymeric elastic body of the artificial leather being 0.1-5 parts by mass per 100 parts by mass of the polymeric elastic body.
    Type: Application
    Filed: November 25, 2021
    Publication date: December 21, 2023
    Applicant: Toray Industries, Inc.
    Inventors: Takuya Shibano, Shunichi Kimura, Satoshi Yanagisawa, Yukihiro Matsuzaki
  • Patent number: 11441033
    Abstract: The present invention provides a sheet-like material having soft texture, durability capable of withstanding practical use, and abrasion resistance. The sheet-like material of the present invention is a sheet-like material containing a nonwoven fabric composed of an ultrafine fiber having an average single fiber diameter 0.
    Type: Grant
    Filed: February 6, 2018
    Date of Patent: September 13, 2022
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Ryuji Shikuri, Makoto Nishimura, Yukihiro Matsuzaki, Satoshi Yanagisawa
  • Patent number: 11021838
    Abstract: A sheet material has good mechanical properties, flexibility, lightweight properties, and quality, and also relates to a production method therefor. The sheet material includes, as constitutional components, an elastic polymer and nonwoven fabric composed mainly of ultrafine hollow fiber with an average monofilament diameter in the range of 0.05 to 10 ?m, the ultrafine hollow fiber containing 2 to 60 hollows.
    Type: Grant
    Filed: August 18, 2015
    Date of Patent: June 1, 2021
    Assignee: Toray Industries, Inc.
    Inventors: Hajime Nishimura, Yukihiro Matsuzaki, Makoto Nishimura, Makoto Kaneko
  • Patent number: 10626548
    Abstract: A base body for an artificial leather includes an intertwined fiber body mainly including an ultrafine fiber having a 0.01 to 10 ?m fiber diameter and an elastic polymer, the ultrafine fiber including, as a constituent polymer, a polyester obtained from a dicarboxylic acid and/or an ester-forming derivative thereof, and a diol, the polyester containing 15 to 500 ppm of a 1,2-propanediol-derived component.
    Type: Grant
    Filed: August 29, 2013
    Date of Patent: April 21, 2020
    Assignee: Toray Industries, Inc.
    Inventors: Hajime Nishimura, Yukihiro Matsuzaki, Makato Nishimura
  • Publication number: 20190375935
    Abstract: The present invention provides a sheet-like material having soft texture, durability capable of withstanding practical use, and abrasion resistance. The sheet-like material of the present invention is a sheet-like material containing a nonwoven fabric composed of an ultrafine fiber having an average single fiber diameter 0.
    Type: Application
    Filed: February 6, 2018
    Publication date: December 12, 2019
    Applicant: Toray Industries, Inc.
    Inventors: Ryuji Shikuri, Makoto Nishimura, Yukihiro Matsuzaki, Satoshi Yanagisawa
  • Patent number: 10480121
    Abstract: A sheet like article produced from a polyurethane resin has a carbonate group and an oxycarbonyl group as ester groups and has uniform, elegant surface quality, a flexible, highly crease recoverable texture, and high resistance to light and hydrolysis, and also provided is a production method therefore. The sheet like article is produced by adding, as a binder, a polyurethane resin that meets requirements (I) and (II) to a fibrous base material formed mainly of ultrafine fibers: (I) a polyurethane resin such that the polyurethane resin contains, in its interior, an oxycarbonyl group and a carbonate group as ester groups; (II) a polyurethane resin such that the sum of the content of the urethane group and the content of the urea group in the polyurethane resin is 7.0 to 11.0 mass %.
    Type: Grant
    Filed: October 14, 2015
    Date of Patent: November 19, 2019
    Assignee: Toray Industries, Inc
    Inventors: Shunichiro Nakai, Hisashi Murahara, Yukihiro Matsuzaki, Makoto Nishimura
  • Publication number: 20190210335
    Abstract: A composite sheet includes: a skin sheet including a sheet product made of ultrafine fibers having an average monofilament diameter of 0.1 to 10 ?m and an elastomer, and a woven or knitted fabric that are laminated on each other, and the skin sheet and the woven or knitted fabric are laminated on each other with a resin layer containing a flame retardant and an adhesive layer interposed therebetween.
    Type: Application
    Filed: June 9, 2017
    Publication date: July 11, 2019
    Inventors: Shunichi Kimura, Tomoharu Hirose, Yukihiro Matsuzaki
  • Publication number: 20180235287
    Abstract: A garment serves for easy removal of dirt adhering to the screen of a smart watch, wristwatch, etc. worn by the user. The garment is one used as long-sleeved outerwear provided with a sheet-like article formed of ultrafine fibers with an average monofilament diameter of 0.1 ?m or more and 7 ?m or less and attached to the inside and/or outside of a cuff.
    Type: Application
    Filed: August 4, 2016
    Publication date: August 23, 2018
    Inventors: Masaru Ueno, Yukihiro Matsuzaki, Makoto Nishimura
  • Patent number: 9970129
    Abstract: The present invention provides a conjugated fiber suitable for use as a crimped fiber capable of producing an artificial leather having highly dense texture and good quality. The present invention also provides a base body for an artificial leather and an artificial leather produced by using such conjugated fiber. The conjugated fiber of the present invention includes a conjugated fiber comprising a readily soluble polyester component and a less readily soluble component, and the readily soluble polyester component comprises a copolymerized polyester having 5 to 10% by mole of 5-sodium sulfoisophthalate copolymerized therewith and the readily soluble polyester component contains a polyalkylene glycol. The polyalkylene glycol is in the form of streaks extending in longitudinal direction of the fiber in the longitudinal cross section of the conjugated fiber.
    Type: Grant
    Filed: December 13, 2012
    Date of Patent: May 15, 2018
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Hajime Nishimura, Yukihiro Matsuzaki, Makoto Nishimura
  • Publication number: 20170350069
    Abstract: A sheet like article produced from a polyurethane resin has a carbonate group and an oxycarbonyl group as ester groups and has uniform, elegant surface quality, a flexible, highly crease recoverable texture, and high resistance to light and hydrolysis, and also provided is a production method therefore. The sheet like article is produced by adding, as a binder, a polyurethane resin that meets requirements (I) and (II) to a fibrous base material formed mainly of ultrafine fibers: (I) a polyurethane resin such that the polyurethane resin contains, in its interior, an oxycarbonyl group and a carbonate group as ester groups; (II) a polyurethane resin such that the sum of the content of the urethane group and the content of the urea group in the polyurethane resin is 7.0 to 11.0 mass %.
    Type: Application
    Filed: October 14, 2015
    Publication date: December 7, 2017
    Applicant: Toray Industries, Inc.
    Inventors: Shunichiro Nakai, Hisashi Murahara, Yukihiro Matsuzaki, Makoto Nishimura
  • Publication number: 20170254018
    Abstract: A sheet material has good mechanical properties, flexibility, lightweight properties, and quality, and also relates to a production method therefor. The sheet material includes, as constitutional components, an elastic polymer and nonwoven fabric composed mainly of ultrafine hollow fiber with an average monofilament diameter in the range of 0.05 to 10 ?m, the ultrafine hollow fiber containing 2 to 60 hollows.
    Type: Application
    Filed: August 18, 2015
    Publication date: September 7, 2017
    Inventors: Hajime Nishimura, Yukihiro Matsuzaki, Makoto Nishimura, Makoto Kaneko
  • Patent number: 9739009
    Abstract: A sheet-shaped object which is thin and, despite this, has a surface that is dense and is soft to the touch and which has practicable strength and a process for producing the sheet-shaped object are disclosed. This sheet-shaped object comprises ultrafine fibers having an average single-fiber diameter of 0.1-7 ?m and a polymeric elastomer comprising a polyurethane as a major component, wherein when a layer extending from one surface to a depth of 50% of the thickness is referred to as layer (A) and a layer extending from the other surface to a depth of 50% of the thickness is referred to as layer (B), then the ratio of the density of fibers (A?) in the layer (A) to the density of fibers (B?) in the layer (B) satisfies the following expression (a) and the ratio of the density of the polymeric elastomer comprising a polyurethane as a major component (A?) in the layer (A) to the density thereof (B?) in the layer (B) satisfies the following expression (b). The sheet-shaped object as a whole has a density of 0.2-0.
    Type: Grant
    Filed: September 5, 2014
    Date of Patent: August 22, 2017
    Assignee: Toray Industries, Inc.
    Inventors: Masaru Ueno, Makoto Sumida, Yukihiro Matsuzaki
  • Patent number: 9707663
    Abstract: A polishing pad is provided with a compression elastic modulus of 0.17 MPa or more and 0.32 MPa or less produced by preparing a nonwoven fabric formed of bundles of ultrafine fibers with an average monofilament diameter of 3.0 ?m or more and 8.0 ?m or less, preparing a polishing pad base by impregnating the nonwoven fabric with a polyurethane based elastomer in an amount of 20 mass % or more and 50 mass % or less relative to the mass of the polishing pad base, and laminating the polishing pad base with a porous polyurethane layer containing wet-solidified polyurethane as primary component which has openings with an average opening diameter of 10 ?m or more and 90 ?m or less in its surface to serve as polishing surface layer.
    Type: Grant
    Filed: January 30, 2012
    Date of Patent: July 18, 2017
    Assignees: Toray Industries, Inc., Toray Coatex Co., Ltd.
    Inventors: Kuniyasu Shiro, Masaharu Wada, Hiroyasu Kato, Hajime Nishimura, Satoshi Yanagisawa, Yukihiro Matsuzaki
  • Publication number: 20170183814
    Abstract: A sheet material includes a fibrous substrate made of microfibers and a hydrophilic-group-containing resin applied to the fibrous substrate. The hydrophilic-group-containing resin has a microphase-separated structure that satisfies Condition I: In a phase image obtained by observing an area of 1 ?m2 in a cross-section of the hydrophilic-group-containing resin applied to the fibrous substrate by phase imaging using an atomic force microscope (AFM), a standard deviation of a mode of brightness distribution of areas of 0.2 ?m2 in the area of 1 ?m2 is from 0 to 10. Provided are a sheet material that is produced through an eco-conscious production process and yet has such uniformity that is comparable to those of man-made leathers produced using organic-solvent-based polyurethanes, an elegant surface appearance, and a good touch, and a method for producing such a sheet material.
    Type: Application
    Filed: January 22, 2015
    Publication date: June 29, 2017
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Hisashi Murahara, Shunichiro Nakai, Yukihiro Matsuzaki, MAKOTO Nishimura
  • Publication number: 20170183815
    Abstract: The present invention provides an artificial leather including an entangled fiber mass of ultrafine fibers having a monofilament fineness of 0.01 dtex or more and 0.50 dtex or less and a polymeric elastomer; wherein at least one surface is napped; the cross-sectional profile curve of the napped surface has an arithmetic mean height Pa of 26 ?m or more and 100 ?m or less; the arithmetic mean height Pa of the cross-sectional profile curve of the opposite surface is 20% or more and 80% or less of the cross-sectional roughness Pa of the napped side; the existence frequency of asperity peaks found in the cross-sectional profile curve of the napped surface is 1.8 or more and 20 or less per 1.0 mm; and a woven or knitted fabric lamination is present near the opposite surface at a depth position of 10% or more and 50% or less.
    Type: Application
    Filed: March 20, 2015
    Publication date: June 29, 2017
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Akito Kuroda, Tomoharu Hirose, Masaru Ueno, Koji Yamano, Katsuya Okajima, Yukihiro Matsuzaki, Yu Matsuoka, Hajime Nishimura, Satoshi Yanagisawa
  • Publication number: 20160215445
    Abstract: A sheet-shaped object which is thin and, despite this, has a surface that is dense and is soft to the touch and which has practicable strength and a process for producing the sheet-shaped object are disclosed. This sheet-shaped object comprises ultrafine fibers having an average single-fiber diameter of 0.1-7 ?m and a polymeric elastomer comprising a polyurethane as a major component, wherein when a layer extending from one surface to a depth of 50% of the thickness is referred to as layer (A) and a layer extending from the other surface to a depth of 50% of the thickness is referred to as layer (B), then the ratio of the density of fibers (A?) in the layer (A) to the density of fibers (B?) in the layer (B) satisfies the following expression (a) and the ratio of the density of the polymeric elastomer comprising a polyurethane as a major component (A?) in the layer (A) to the density thereof (B?) in the layer (B) satisfies the following expression (b). The sheet-shaped object as a whole has a density of 0.2-0.
    Type: Application
    Filed: September 5, 2014
    Publication date: July 28, 2016
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Masaru Ueno, Makoto Sumida, Yukihiro Matsuzaki
  • Publication number: 20150252524
    Abstract: A base body for an artificial leather includes an intertwined fiber body mainly including an ultrafine fiber having a 0.01 to 10 ?m fiber diameter and an elastic polymer, the ultrafine fiber including, as a constituent polymer, a polyester obtained from a dicarboxylic acid and/or an ester-forming derivative thereof, and a diol, the polyester containing 15 to 500 ppm of a 1,2-propanediol-derived component.
    Type: Application
    Filed: August 29, 2013
    Publication date: September 10, 2015
    Inventors: Hajime Nishimura, Yukihiro Matsuzaki, Makoto Nishimura
  • Publication number: 20140370283
    Abstract: The present invention provides a conjugated fiber suitable for use as a crimped fiber capable of producing an artificial leather having highly dense texture and good quality. The present invention also provides a base body for an artificial leather and an artificial leather produced by using such conjugated fiber. The conjugated fiber of the present invention includes a conjugated fiber comprising a readily soluble polyester component and a less readily soluble component, and the readily soluble polyester component comprises a copolymerized polyester having 5 to 10% by mole of 5-sodium sulfoisophthalate copolymerized therewith and the readily soluble polyester component contains a polyalkylene glycol. The polyalkylene glycol is in the form of streaks extending in longitudinal direction of the fiber in the longitudinal cross section of the conjugated fiber.
    Type: Application
    Filed: December 13, 2012
    Publication date: December 18, 2014
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Hajime Nishimura, Yukihiro Matsuzaki, Makoto Nishimura
  • Publication number: 20130331014
    Abstract: A polishing pad is provided with a compression elastic modulus of 0.17 MPa or more and 0.32 MPa or less produced by preparing a nonwoven fabric formed of bundles of ultrafine fibers with an average monofilament diameter of 3.0 ?m or more and 8.0 ?m or less, preparing a polishing pad base by impregnating the nonwoven fabric with a polyurethane based elastomer in an amount of 20 mass % or more and 50 mass % or less relative to the mass of the polishing pad base, and laminating the polishing pad base with a porous polyurethane layer containing wet-solidified polyurethane as primary component which has openings with an average opening diameter of 10 ?m or more and 90 ?m or less in its surface to serve as polishing surface layer.
    Type: Application
    Filed: January 30, 2012
    Publication date: December 12, 2013
    Applicants: TORAY INDUSTRIES, INC., TORAY COATEX CO., LTD
    Inventors: Kuniyasu Shiro, Masaharu Wada, Hiroyasu Kato, Hajime Nishimura, Satoshi Yanagisawa, Yukihiro Matsuzaki