Abstract: This process for manufacturing a carbon-fiber precursor acrylic fiber bundle and this steam drawing apparatus are characterized in that the drawing of an acrylic fiber bundle with a pressured-steam drawing apparatus is conducted by: opening an acrylic fiber bundle by blowing a fluid thereto; supplying humidifying steam to the opened acrylic fiber bundle at a fiber temperature of 80 to 130° C. to adjust the water content of the fiber bundle to 3 to 7%; and thereafter drawing the resulting acrylic fiber bundle in a pressurized-steam atmosphere. Thus, the present invention can prevent the breaking of a single fiber, the fluffing of the fiber bundle, and the breaking of the whole of the fiber bundle, though such defects are susceptible to occurring in a case where an acrylic fiber bundle is drawn by steam drawing at a high draw ratio, at a higher speed, or into a fiber having a small denier.

Abstract: The present invention provides a method for manufacturing a fiber reinforced resin material, the method including an opening step of opening an elongated fiber bundle to be widened in a width direction thereof to be put into a flat state; and a heat setting step of heat-setting the opened fiber bundle in the flat state by heating. In addition, the present invention provides an apparatus for manufacturing a fiber reinforced resin material containing a plurality of fiber bundles and a resin, the apparatus including an opening section that opens an elongated fiber bundle to be widened in a width direction thereof to be put into a flat state; and a heat setting section that heat-sets the opened fiber bundle in the flat state by heating.

Abstract: Provided is a fiber-reinforced resin material molding in which fluctuations of the dispersion state of the fiber bundle in the molding is small, the generation of a resin pool is suppressed, and fluctuations in physical properties such as tensile strength and modulus of elasticity are suppressed; a method for manufacturing the same; and a method for manufacturing a fiber-reinforced resin material. Provided is a fiber-reinforced resin material molding comprising: a fiber bundle prepared by bundling a plurality of reinforcing fibers; and a matrix resin, wherein a coefficient of variation in fiber content of the reinforcing fibers per unit zone of 0.1 mm square on a cut face along a thickness direction is 40% or less.

Abstract: Provided is a method for manufacturing a fiber-reinforced resin molding material having excellent productivity at low cost for manufacturing a fiber-reinforced resin molded article having excellent strength properties. Provided is a method for manufacturing a sheet-shaped fiber-reinforced resin molding material containing a plurality of cut fiber bundles and a resin impregnated between filaments of the cut fiber bundles, the method comprising an integrated material manufacturing step for obtaining an integrated material by collecting a sheet-shaped fiber bundle aggregate obtained by arranging and spreading a plurality of consecutive fiber bundles in a width direction.

Abstract: One mode of the invention relates to a producing device for chopped fiber bundles comprising: cutting means including a cutting blade for cutting long fiber bundles, guide means for restricting the travel direction of the fiber bundles to be supplied to the cutting means, and widening means provided between the cutting means and the guide means and for widening the fiber bundles; and a producing method for chopped fiber bundles comprising: widening fiber bundles by widening means provided between a cutting means and guide means while restricting the travel direction of the long fiber bundles to be supplied to the cutting means by the guide means, and obtaining chopped fiber bundles by cutting the fiber bundles with the cutting means including a cutting blade.

Abstract: Provided are a method and an apparatus for manufacturing a fiber-reinforced resin molding material by which, when the fiber-reinforced resin molding material is manufactured, separated fiber bundles can be supplied to a cutting machine in stable condition while avoiding the influence of meandering of the fiber bundles or slanting or meandering of filaments occurring in the fiber bundles.

Abstract: A steam-drawing apparatus has supply roll 1 that transfers carbon-fiber-precursor acrylic fiber bundle (T) in a transfer direction of fiber bundle (T); fiber-opening device 2 for opening fiber bundle (T); width control device 3 for controlling the width of fiber bundle (T); steam box 4 to provide steam for heating fiber bundle (T) to a temperature that allows fiber bundle (T) to be drawn; and haul-off roll 5 that transfers fiber bundle (T) at a speed faster than that of supply roll 1. Using width control device 3 provided at a position between supply roll 1 and steam box 4, the width of fiber bundle (T) after passing through width control device 3 is set to be 65˜110% of the width of fiber bundle (T) before entering the supply roll. The present invention proposes a method for producing a carbon-fiber-precursor acrylic fiber bundle using such a steam-drawing apparatus capable of conducting a high-speed drawing process of carbon-fiber-precursor acrylic fiber bundles at a high draw rate with stable results.

Abstract: This process for manufacturing a carbon-fiber precursor acrylic fiber bundle and this steam drawing apparatus are characterized in that the drawing of an acrylic fiber bundle with a pressured-steam drawing apparatus is conducted by: opening an acrylic fiber bundle by blowing a fluid thereto; supplying humidifying steam to the opened acrylic fiber bundle at a fiber temperature of 80 to 130° C. to adjust the water content of the fiber bundle to 3 to 7%; and thereafter drawing the resulting acrylic fiber bundle in a pressurized-steam atmosphere. Thus, the present invention can prevent the breaking of a single fiber, the fluffing of the fiber bundle, and the breaking of the whole of the fiber bundle, though such defects are susceptible to occurring in a case where an acrylic fiber bundle is drawn by steam drawing at a high draw ratio, at a higher speed, or into a fiber having a small denier.

Abstract: Provided is a pressure steam treatment apparatus of a fiber bundle and a producing method of a carbon fiber precursor fiber bundle for producing a carbonated precursor fiber bundle to suppress an influence of a leakage of a pressure steam to the outside of the apparatus so as to hold down a pressure steam supply amount to the minimum, simultaneously reduce a broken yarn, improve a yield ratio and have a high productivity. A pressure steam treatment apparatus is provided with labyrinth sealing chambers in back and forth of a pressure steam treatment chamber, and treats a plurality of fiber bundles traveling in parallel like a sheet along a fiber bundle travel path in a lump under a pressure steam atmosphere. The fiber bundle travel path of the labyrinth sealing chamber is divided in parallel to the fiber bundle.

Abstract: A steam drawing apparatus for providing pressurized steam on running yarn to draw the yarn, comprising a steam chamber; first seal chamber adjacent to a yarn entrance of the steam chamber; and second seal chamber adjacent to a yarn exit of the steam chamber, first seal chamber and second seal chamber are each provided with a labyrinth seal section having a plurality of plate pieces, first yarn-position regulating bar is provided to prevent the running yarn from touching the plate pieces, first yarn-position regulating bar extends horizontally intersecting the running direction of the yarn at right angles, and a horizontal plane passing through the point of the first yarn-position regulating bar closest to the yarn is set at least 0.1 mm closer to the yarn than a horizontal plane passing through the tip of the plate piece closest to the yarn.

Abstract: A pressure steam treatment apparatus according to the invention includes a pressure steam treatment chamber and labyrinth sealing chambers. The labyrinth sealing chambers are respectively arranged on a fiber bundle inlet and on a fiber bundle outlet of the steam treatment apparatus, having a running path of the fiber bundle in a horizontal direction and having plural labyrinth nozzles on top and bottom of the running path. The difference between a maximum value and a minimum value of the distance in the perpendicular direction of the top and bottom side labyrinth nozzles, of a pair of opposing labyrinth nozzles is 0.5 mm or smaller when the ambient temperature of the labyrinth sealing chamber is 140° C. This structure ensures that the energy cost can be reduced, the deformation of the apparatus and also, the raise of fuzz on the fiber bundle and fiber bundle breakage can be prevented at the same time.

Abstract: A steam drawing apparatus for providing pressurized steam on running yarn to draw the yarn, comprising a steam chamber; first seal chamber adjacent to a yarn entrance of the steam chamber; and second seal chamber adjacent to a yarn exit of the steam chamber, first seal chamber and second seal chamber are each provided with a labyrinth seal section having a plurality of plate pieces, first yarn-position regulating bar is provided to prevent the running yarn from touching the plate pieces, first yarn-position regulating bar extends horizontally intersecting the running direction of the yarn at right angles, and a horizontal plane passing through the point of the first yarn-position regulating bar closest to the yarn is set at least 0.1 mm closer to the yarn than a horizontal plane passing through the tip of the plate piece closest to the yarn.

Abstract: A pressure steam treatment apparatus according to the invention includes a pressure steam treatment chamber and labyrinth sealing chambers. The labyrinth sealing chambers are respectively arranged on a fiber bundle inlet and on a fiber bundle outlet of the steam treatment apparatus, having a running path of the fiber bundle in a horizontal direction and having plural labyrinth nozzles on top and bottom of the running path. The difference between a maximum value and a minimum value of the distance in the perpendicular direction of the top and bottom side labyrinth nozzles, of a pair of opposing labyrinth nozzles is 0.5 mm or smaller when the ambient temperature of the labyrinth sealing chamber is 140° C. This structure ensures that the energy cost can be reduced, the deformation of the apparatus and also, the raise of fuzz on the fiber bundle and fiber bundle breakage can be prevented at the same time.

Abstract: A steam-drawing apparatus has supply roll 1 that transfers carbon-fiber-precursor acrylic fiber bundle (T) in a transfer direction of fiber bundle (T); fiber-opening device 2 for opening fiber bundle (T); width control device 3 for controlling the width of fiber bundle (T); steam box 4 to provide steam for heating fiber bundle (T) to a temperature that allows fiber bundle (T) to be drawn; and haul-off roll 5 that transfers fiber bundle (T) at a speed faster than that of supply roll 1. Using width control device 3 provided at a position between supply roll 1 and steam box 4, the width of fiber bundle (T) after passing through width control device 3 is set to be 65˜110% of the width of fiber bundle (T) before entering the supply roll. The present invention proposes a method for producing a carbon-fiber-precursor acrylic fiber bundle using such a steam-drawing apparatus capable of conducting a high-speed drawing process of carbon-fiber-precursor acrylic fiber bundles at a high draw rate with stable results.

Abstract: Provided is a pressure steam treatment apparatus of a fiber bundle and a producing method of a carbon fiber precursor fiber bundle which are suitable for producing a carbonated precursor fiber bundle which can suppress an influence of a leakage of a pressure steam to the outside of the apparatus so as to hold down a pressure steam supply amount to the minimum, simultaneously reduce a broken yarn, improve a yield ratio and have a high productivity. A pressure steam treatment apparatus (1) is provided with labyrinth sealing chambers (3) in back and forth of a pressure steam treatment chamber (2), and treats a plurality of fiber bundles traveling in parallel like a sheet along a fiber bundle travel path (5?) in a lump under a pressure steam atmosphere. The fiber bundle travel path (5?) of the labyrinth sealing chamber (3) is divided in parallel to the fiber bundle. Preferably, it is divided into a plurality of paths by a partition plate (3e).