Patents by Inventor Yukihiro Shingaki

Yukihiro Shingaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10626474
    Abstract: A grain-oriented electrical steel sheet that includes a base coating with a high TiN ratio advantageous for the application of tension to the steel sheet and has excellent magnetic property is provided. The grain-oriented electrical steel sheet includes: a base coating having a peak value PTiN of TiN in the form of osbornite, observed in a range of 42°<2?<43° and a peak value PMg2SiO4 of Mg2SiO4 in the form of forsterite, observed in a range of 35°<2?<36° of both more than 0 and satisfying a relationship PTiN?PMg2SiO4, in thin-film X-ray diffraction analysis; and an iron loss W17/50 of 1.0 W/kg or less.
    Type: Grant
    Filed: December 24, 2015
    Date of Patent: April 21, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Yukihiro Shingaki, Tomoyuki Okubo, Hirotaka Inoue
  • Publication number: 20190119773
    Abstract: Provided is a method for nitriding a grain-oriented electrical steel sheet which is very useful in obtaining excellent magnetic properties with no variation, that enables generating glow discharge between positive electrodes and negative electrodes disposed in a nitriding zone and irradiating the generated plasma to a strip to perform appropriate nitriding.
    Type: Application
    Filed: December 17, 2018
    Publication date: April 25, 2019
    Applicant: JFE STEEL CORPORATION
    Inventors: Hiroshi MATSUDA, Hideyuki TAKAHASHI, Hiroi YAMAGUCHI, Yasuyuki HAYAKAWA, Yukihiro SHINGAKI, Takashi TERASHIMA
  • Patent number: 10214793
    Abstract: Provided is a method for nitriding a grain-oriented electrical steel sheet which is very useful in obtaining excellent magnetic properties with no variation by immersing a strip in a molten salt bath after cold rolling and before secondary recrystallization annealing during a production process of a grain-oriented electrical steel sheet, to subject the strip to continuous nitriding to uniformly disperse inhibitor forming elements over the full length and full width of the strip.
    Type: Grant
    Filed: February 18, 2014
    Date of Patent: February 26, 2019
    Assignee: JFE STEEL CORPORATION
    Inventors: Hiroshi Matsuda, Hideyuki Takahashi, Hiroi Yamaguchi, Yukihiro Shingaki, Yasuyuki Hayakawa, Takashi Terashima
  • Publication number: 20180171425
    Abstract: The disclosure contains, in mass % or mass ppm: C: 0.005% or less, Si: 2.0% to 5.0%, Mn: 0.01% to 0.5%, sol.Al: 10 ppm or less, N: 15 ppm or less, S and Se: each 10 ppm or less, and three or more selected from Sn, Sb, Cr, P, Mo and B whose contents satisfy a relational expression of 0.16?[% Sn]+[% Sb]+[% Cr]+2×[% P]+[% Mo]+[% B]?0.50, the balance being Fe and inevitable impurities, where a number of times of repeated bending in a bend test is 10 or more.
    Type: Application
    Filed: June 9, 2016
    Publication date: June 21, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Yukihiro SHINGAKI, Yasuyuki HAYAKAWA, Masanori TAKENAKA
  • Patent number: 9978489
    Abstract: Provides is a method of producing a grain oriented electrical steel sheet by heating a steel slab having a predetermined composition, then subjecting the slab to hot rolling to obtain a hot rolled sheet, then optionally subjecting the hot rolled sheet to hot band annealing and subsequent cold rolling once, or twice or more with intermediate annealing performed therebetween to obtain a cold rolled sheet with final sheet thickness, then subjecting the cold rolled sheet to primary recrystallization annealing and subsequent secondary recrystallization annealing, in which the aging index AI of the steel sheet before final cold rolling is set to 70 MPa or less to effectively grow Goss-oriented grains to thereby obtain a grain-oriented electrical steel sheet with good magnetic properties, without the restriction of containing a relatively large amount of C.
    Type: Grant
    Filed: September 25, 2014
    Date of Patent: May 22, 2018
    Assignee: JFE STEEL CORPORATION
    Inventors: Masanori Takenaka, Takeshi Imamura, Yasuyuki Hayakawa, Yukihiro Shingaki
  • Patent number: 9953752
    Abstract: A method for producing grain-oriented electrical steel sheets includes subjecting a steel slab to hot rolling to obtain a hot rolled sheet, the steel slab having a composition consisting of, by mass % or mass ppm, C: 0.08% or less, Si: 2.0% to 4.5% and Mn: 0.5% or less, S, Se, and O: less than 50 ppm each, sol.Al: less than 100 ppm, N: 80 ppm or less, and the balance being Fe and incidental impurities, and satisfying the relation of sol.Al (ppm)?N (ppm)×(26.98/14.00)?30 ppm; then subjecting the hot rolled sheet to annealing and rolling to obtain a cold rolled sheet; then subjecting the cold rolled sheet to nitriding treatment, under specific condition, before, during or after primary recrystallization annealing; then applying an annealing separator on the cold rolled sheet; and subjecting the cold rolled sheet to secondary recrystallization annealing.
    Type: Grant
    Filed: December 25, 2013
    Date of Patent: April 24, 2018
    Assignee: JFE STEEL CORPORATION
    Inventors: Yukihiro Shingaki, Hiroi Yamaguchi, Yuiko Wakisaka, Hiroshi Matsuda, Takashi Terashima
  • Patent number: 9905343
    Abstract: A method for producing a grain-oriented electrical steel sheets includes subjecting a steel slab to hot rolling to obtain a hot rolled sheet, the steel slab having a specific composition; then subjecting the hot rolled sheet to annealing and rolling to obtain a cold rolled sheet; then subjecting the cold rolled sheet to nitriding treatment with a nitrogen increase of 50 to 1000 ppm, during or after primary recrystallization annealing; then applying an annealing separator on the cold rolled sheet; and setting the staying time in a temperature range of 300 to 800° C. in the secondary recrystallization annealing to 5 to 150 hours.
    Type: Grant
    Filed: December 25, 2013
    Date of Patent: February 27, 2018
    Assignee: JFE STEEL CORPORATION
    Inventors: Yukihiro Shingaki, Yasuyuki Hayakawa, Hiroi Yamaguchi, Hiroshi Matsuda, Yuiko Wakisaka
  • Publication number: 20180002773
    Abstract: A grain-oriented electrical steel sheet that includes a base coating with a high TiN ratio advantageous for the application of tension to the steel sheet and has excellent magnetic property is provided. The grain-oriented electrical steel sheet includes: a base coating having a peak value PTiN of TiN in the form of osbornite, observed in a range of 42°<2?<43° and a peak value PMg2SiO4 of Mg2SiO4 in the form of forsterite, observed in a range of 35°<2?<36° of both more than 0 and satisfying a relationship PTiN?PMg2SiO4, in thin-film X-ray diffraction analysis; and an iron loss W17/50 of 1.0 W/kg or less.
    Type: Application
    Filed: December 24, 2015
    Publication date: January 4, 2018
    Applicant: JFE STEEL CORPORATION
    Inventors: Yukihiro SHINGAKI, Tomoyuki OKUBO, Hirotaka INOUE
  • Patent number: 9805851
    Abstract: In a method of producing a grain-oriented electrical steel sheet by hot rolling a steel slab comprising C: 0.001˜0.10 mass %, Si: 1.0˜5.0 mass %, Mn: 0.01˜1.0 mass %, one or two of S and Se: 0.01˜0.05 mass % in total, sol. Al: 0.003˜0.050 mass % and N: 0.001˜0.020 mass %, cold rolling, subjecting to primary recrystallization annealing, applying an annealing separator and finally subjecting to final annealing, the primary recrystallization annealing is conducted so as to control a heating rate S1 between 500 and 600° C. to not less than 100° C./s and a heating rate S2 between 600 and 700° C. to not less than 30° C./s but not more than 0.6×S1, and as a main ingredient of the annealing separator is used MgO having an expected value ?(A) of citric acid activity distribution of 3.5˜3.8, a cumulative frequency F of 25˜45% when an activity A is not less than 4.0.
    Type: Grant
    Filed: October 16, 2012
    Date of Patent: October 31, 2017
    Assignee: JFE Steel Corporation
    Inventors: Makoto Watanabe, Yukihiro Shingaki, Toshito Takamiya, Tomoyuki Okubo
  • Patent number: 9748028
    Abstract: In a method for producing a grain-oriented electrical steel sheet by hot rolling a steel slab having a chemical composition including C: 0.001˜0.10 mass %, Si: 1.0˜5.0 mass %, Mn: 0.01˜0.5 mass %, Al: less than 0.0100 mass %, each of S, Se, O and N: not more than 0.0050 mass % and the remainder being Fe and inevitable impurities, subjecting the resulting hot rolled sheet to a single cold rolling or two or more cold rollings sandwiching an intermediate annealing therebetween to a final thickness, subjecting to a primary recrystallization annealing, applying an annealing separator thereto and then subjecting to a finish annealing, a zone of 550˜700° C. in a heating process of the primary recrystallization annealing is rapidly heated at an average heating rate of 40˜200° C./s, while any temperature zone of 250˜550° C. is kept at a heating rate of not more than 10° C.
    Type: Grant
    Filed: July 25, 2013
    Date of Patent: August 29, 2017
    Assignee: JFE STEEL CORPORATION
    Inventors: Yukihiro Shingaki, Takeshi Imamura, Ryuichi Suehiro, Yasuyuki Hayakawa, Yuiko Wakisaka
  • Patent number: 9748029
    Abstract: In a method of producing a grain-oriented electrical steel sheet by hot rolling a steel slab having a chemical composition comprising C: 0.001 to 0.10 mass %, Si: 1.0 to 5.0 mass %, Mn: 0.01 to 0.5 mass %, S and/or Se: 0.005 to 0.040 mass %, sol. Al: 0.003˜0.050 mass % and N: 0.0010 to 0.020 mass %, subjecting to single cold rolling or two or more cold rollings including an intermediate annealing therebetween to a final thickness, performing primary recrystallization annealing, and thereafter applying an annealing separator to perform final annealing, a temperature range of 550° C. to 700° C. in a heating process of the primary recrystallization annealing is rapidly heated at an average heating rate of 40 to 200° C./s, while any temperature zone of from 250° C. to 550° C. is kept at a heating rate of not more than 10° C./s for 1 to 10 seconds, whereby the refining of secondary recrystallized grains is attained and grain-oriented electrical steel sheets are stably obtained with a low iron loss.
    Type: Grant
    Filed: July 25, 2013
    Date of Patent: August 29, 2017
    Assignee: GINZA MARONIE P.C.
    Inventors: Yukihiro Shingaki, Takeshi Imamura, Ryuichi Suehiro, Makoto Watanabe
  • Patent number: 9738949
    Abstract: In a method for producing a grain-oriented electrical steel sheet by including a series of steps of hot rolling a raw steel material containing C: 0.002-0.10 mass %, Si: 2.0-8.0 mass % and Mn: 0.005-1.0 mass % to obtain a hot rolled sheet, subjecting the hot rolled steel sheet after or without hot band annealing to one stage cold rolling or two or more stage cold rollings including an intermediate annealing therebetween to obtain a cold rolled sheet having a final sheet thickness, subjecting the cold rolled sheet to decarburization annealing combined with primary recrystallization annealing, applying an annealing separator to the steel sheet surface, and then subjecting to a final annealing.
    Type: Grant
    Filed: July 13, 2016
    Date of Patent: August 22, 2017
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Imamura, Yukihiro Shingaki, Makoto Watanabe, Ryuichi Suehiro, Toshito Takamiya
  • Publication number: 20170226622
    Abstract: In a grain-oriented electrical steel sheet manufacturing process of processing a steel slab having a predetermined composition to a final sheet thickness and then performing primary recrystallization annealing and nitriding treatment, the nitriding treatment is performed in at least two stages of temperatures including high-temperature nitriding and low-temperature nitriding, and a residence time in the high-temperature nitriding is 3 seconds or more and 600 seconds or less. In this way, nitrogen is efficiently diffused into the steel of the steel sheet before secondary recrystallization to precipitate AlN. Such a method can manufacture a grain-oriented electrical steel sheet having excellent magnetic property.
    Type: Application
    Filed: September 4, 2015
    Publication date: August 10, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Yukihiro SHINGAKI, Hirotaka INOUE
  • Patent number: 9708682
    Abstract: Grain-oriented electrical steel sheets with good magnetic properties are industrially stably produced, by using as the material, a steel slab having a predetermined composition, wherein after cold rolling and before the start of secondary recrystallization annealing, the cold rolled sheet is subjected to nitriding treatment with nitrogen content of 50 mass ppm or more and 1000 mass ppm or less, and a total content of 0.2 mass % to 15 mass % of a sulfide and/or sulfate is contained in an annealing separator, and a staying time in the temperature range of 300° C. to 800° C. in the heating stage of secondary recrystallization annealing of 5 hours or more is secured to precipitate silicon nitride (Si3N4) and MnS, and using the silicon nitride in combination with MnS as inhibiting force for normal grain growth to significantly reduce variation of magnetic properties.
    Type: Grant
    Filed: December 25, 2013
    Date of Patent: July 18, 2017
    Assignee: JFE STEEL CORPORATION
    Inventors: Yasuyuki Hayakawa, Yukihiro Shingaki, Hiroi Yamaguchi, Hiroshi Matsuda, Yuiko Wakisaka
  • Publication number: 20170121785
    Abstract: A primary recrystallization annealed sheet obtainable after an intermediate step of nitriding treatment in a grain-oriented electrical steel sheet production process using, as a material, a steel slab contains, in mass %, 0.001% to 0.10% of C, 1.0% to 5.0% of Si, 0.01% to 0.5% of Mn, 0.002% to 0.040% of one or two selected from S and Se, 0.001% to 0.050% of sol.Al, and 0.0010% to 0.020% of N, the remainder being Fe and incidental impurities. A nitrogen increase ?N due to the nitriding treatment is 1000 ppm or less, and N intensity according to X-ray fluorescence at the steel sheet surface is 0.59 or greater. As a result, uniform sheet thickness direction dispersion of nitrides as inhibitors can be achieved with industrial reliability in a grain-oriented electrical steel sheet production process including nitriding, thereby enabling reliable production of grain-oriented electrical steel sheets having good magnetic properties.
    Type: Application
    Filed: March 26, 2015
    Publication date: May 4, 2017
    Inventors: Yukihiro Shingaki, Yuiko Wakisaka, Hirotaka Inoue
  • Patent number: 9640320
    Abstract: In a method of producing a grain-oriented electrical steel sheet by subjecting a coil for grain-oriented electrical steel sheet after cold rolling to a primary recrystallization annealing, applying an annealing separator thereon, and conducting final annealing, rapid heating is conducted at a rate of not less than 80° C./sec from 500° C. to 700° C. in the course of heating for the primary recrystallization annealing, and a temperature keeping treatment is conducted for 2 to 100 hours from 700° C. to 1000° C. in the course of heating for the final annealing, and further, the final annealing is preferably conducted by laying a thermal insulation material on an upper surface of a coil supporting stand in an annealing furnace used for the final annealing concentrically from the outer periphery of the coil supporting stand and over an area of not less than 20% of the radius of the coil supporting stand.
    Type: Grant
    Filed: August 8, 2012
    Date of Patent: May 2, 2017
    Assignee: JFE STEEL CORPORATION
    Inventors: Makoto Watanabe, Yukihiro Shingaki, Toshito Takamiya, Tomoyuki Okubo
  • Patent number: 9617616
    Abstract: In a method for producing a grain-oriented electrical steel sheet by comprising a series of steps of hot rolling a raw steel material containing C: 0.002-0.10 mass %, Si: 2.0-8.0 mass % and Mn: 0.005-1.0 mass % to obtain a hot rolled sheet, subjecting the hot rolled steel sheet after or without hot band annealing to one stage cold rolling or two or more stage cold rollings including an intermediate annealing therebetween to obtain a cold rolled sheet having a final sheet thickness, subjecting the cold rolled sheet to decarburization annealing combined with primary recrystallization annealing, applying an annealing separator to the steel sheet surface and then subjecting to a final annealing, when rapid heating is performed at a rate of not less than 50° C./s in a range of 200-700° C. of the decarburization annealing, the cold rolled sheet is subjected to holding at any temperature of 250-600° C.
    Type: Grant
    Filed: July 25, 2013
    Date of Patent: April 11, 2017
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Imamura, Yukihiro Shingaki, Makoto Watanabe, Ryuichi Suehiro, Toshito Takamiya
  • Publication number: 20160319390
    Abstract: In a method for producing a grain-oriented electrical steel sheet by including a series of steps of hot rolling a raw steel material containing C: 0.002-0.10 mass %, Si: 2.0-8.0 mass % and Mn: 0.005-1.0 mass % to obtain a hot rolled sheet, subjecting the hot rolled steel sheet after or without hot band annealing to one stage cold rolling or two or more stage cold rollings including an intermediate annealing therebetween to obtain a cold rolled sheet having a final sheet thickness, subjecting the cold rolled sheet to decarburization annealing combined with primary recrystallization annealing, applying an annealing separator to the steel sheet surface, and then subjecting to a final annealing.
    Type: Application
    Filed: July 13, 2016
    Publication date: November 3, 2016
    Applicant: JFE STEEL CORPORATION
    Inventors: Takeshi IMAMURA, Yukihiro SHINGAKI, Makoto WATANABE, Ryuichi SUEHIRO, Toshito TAKAMIYA
  • Publication number: 20160196909
    Abstract: Provides is a method of producing a grain oriented electrical steel sheet by heating a steel slab having a predetermined composition, then subjecting the slab to hot rolling to obtain a hot rolled sheet, then optionally subjecting the hot rolled sheet to hot band annealing and subsequent cold rolling once, or twice or more with intermediate annealing performed therebetween to obtain a cold rolled sheet with final sheet thickness, then subjecting the cold rolled sheet to primary recrystallization annealing and subsequent secondary recrystallization annealing, in which the aging index AI of the steel sheet before final cold rolling is set to 70 MPa or less to effectively grow Goss-oriented grains to thereby obtain a grain-oriented electrical steel sheet with good magnetic properties, without the restriction of containing a relatively large amount of C.
    Type: Application
    Filed: September 25, 2014
    Publication date: July 7, 2016
    Applicant: JFE STEEL CORPORATION
    Inventors: Masanori TAKENAKA, Takeshi IMAMURA, Yasuyuki HAYAKAWA, Yukihiro SHINGAKI
  • Publication number: 20160180991
    Abstract: A grain oriented electrical steel sheet includes forsterite film on a surface of base steel sheet; and a sulfur-concentrated portion in at least one of the forsterite film and an interface between the forsterite film and the base steel sheet by a presence ratio expressed as area-occupying ratio of the S-concentrated portion, of at least 2%, per 10000 ?m2 of the surface of the base steel sheet, which has been subjected to magnetic domain refinement treatment by electron beam irradiation.
    Type: Application
    Filed: February 9, 2016
    Publication date: June 23, 2016
    Inventors: Yukihiro Shingaki, Noriko Makiishi, Makoto Watanabe