Patents by Inventor Yukihito Tanaka

Yukihito Tanaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11094947
    Abstract: A resin frame equipped membrane electrode assembly includes an MEA having different sizes of components, and a resin frame member. A resin melt portion is provided for the resin frame member. The inside of a first gas diffusion layer is impregnated with resin as a part of the resin melt portion. A thin portion is provided at an outermost peripheral portion of the resin frame member through a step at an outermost peripheral portion of the resin melt portion, and the thin portion is thinner in a thickness direction than the resin melt portion.
    Type: Grant
    Filed: April 15, 2020
    Date of Patent: August 17, 2021
    Assignee: Honda Motor Co., Ltd.
    Inventors: Suguru Ohmori, Yukihito Tanaka, Yoshihito Kimura, Ryugo Fujitsuka, Shintaro Tanaka, Masaki Tani
  • Patent number: 10971737
    Abstract: A fuel cell stack at least includes a stack body formed by stacking a plurality of power generation cells in a stacking direction and a first dummy cell provided at one end of the stack body in the stacking direction. The power generation cell includes a membrane electrode assembly. The first dummy cell includes a dummy assembly formed by stacking together three electrically conductive porous bodies each having a different surface size, a dummy resin frame member formed around the dummy assembly, and dummy separators.
    Type: Grant
    Filed: March 13, 2019
    Date of Patent: April 6, 2021
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Daisuke Inoue, Satoshi Aoki, Yukihito Tanaka
  • Publication number: 20200243876
    Abstract: A resin frame equipped membrane electrode assembly includes an MEA having different sizes of components, and a resin frame member. A resin melt portion is provided for the resin frame member. The inside of a first gas diffusion layer is impregnated with resin as a part of the resin melt portion. A thin portion is provided at an outermost peripheral portion of the resin frame member through a step at an outermost peripheral portion of the resin melt portion, and the thin portion is thinner in a thickness direction than the resin melt portion.
    Type: Application
    Filed: April 15, 2020
    Publication date: July 30, 2020
    Inventors: Suguru OHMORI, Yukihito TANAKA, Yoshihito KIMURA, Ryugo FUJITSUKA, Shintaro TANAKA, Masaki TANI
  • Patent number: 10665873
    Abstract: A resin frame equipped membrane electrode assembly includes an MEA having different sizes of components, and a resin frame member. A resin melt portion is provided for the resin frame member. The inside of a first gas diffusion layer is impregnated with resin as a part of the resin melt portion. A thin portion is provided at an outermost peripheral portion of the resin frame member through a step at an outermost peripheral portion of the resin melt portion, and the thin portion is thinner in a thickness direction than the resin melt portion.
    Type: Grant
    Filed: October 18, 2016
    Date of Patent: May 26, 2020
    Assignee: Honda Motor Co., Ltd.
    Inventors: Suguru Ohmori, Yukihito Tanaka, Yoshihito Kimura, Ryugo Fujitsuka, Shintaro Tanaka, Masaki Tani
  • Patent number: 10658683
    Abstract: A method for preparing a fuel cell membrane electrode assembly, where the membrane electrode assembly includes a solid polymer electrolyte membrane and a first electrode and a second electrode provided on both sides of the solid polymer electrolyte membrane. The first electrode and the second electrode each include an electrode catalyst layer and a gas diffusion layer. The method includes forming the first electrode and the second electrode on both sides of the solid polymer electrolyte membrane, providing a preformed resin frame member around the solid polymer electrolyte membrane, overlapping an outer marginal portion of the first electrode and an inner marginal portion of the resin frame member with each other and applying heat and pressure to the overlapped portions of the first electrode and the resin frame member to join the resin frame member around the solid polymer electrolyte membrane.
    Type: Grant
    Filed: December 29, 2017
    Date of Patent: May 19, 2020
    Assignee: Honda Motor Co., Ltd.
    Inventors: Masashi Sugishita, Daisuke Okonogi, Yoshihito Kimura, Yukihito Tanaka
  • Patent number: 10559835
    Abstract: A resin-framed membrane-electrode assembly for a fuel cell includes a stepped membrane-electrode assembly and a resin frame member. The stepped membrane-electrode assembly includes a polymer electrolyte membrane, a first electrode, and a second electrode. The resin frame member surrounds an outer perimeter of the polymer electrolyte membrane and includes an inner perimeter base end and an inner protruding portion. The inner protruding portion includes a flat surface portion which extends to face an outer perimeter surface portion of a second surface of the polymer electrolyte membrane and on which an adhesive layer is provided so that the adhesive layer lies at least between the flat surface portion and the outer perimeter surface portion. The adhesive layer has a tapered shape in which a thickness of the adhesive layer increases from a tip of the inner protruding portion toward the inner perimeter base end.
    Type: Grant
    Filed: November 18, 2015
    Date of Patent: February 11, 2020
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Yukihito Tanaka, Naoki Mitsuta, Seiji Sugiura, Suguru Omori
  • Publication number: 20190288301
    Abstract: A fuel cell stack at least includes a stack body formed by stacking a plurality of power generation cells in a stacking direction and a first dummy cell provided at one end of the stack body in the stacking direction. The power generation cell includes a membrane electrode assembly. The first dummy cell includes a dummy assembly formed by stacking together three electrically conductive porous bodies each having a different surface size, a dummy resin frame member formed around the dummy assembly, and dummy separators.
    Type: Application
    Filed: March 13, 2019
    Publication date: September 19, 2019
    Inventors: Daisuke Inoue, Satoshi Aoki, Yukihito Tanaka
  • Patent number: 10381661
    Abstract: A resin frame equipped membrane electrode assembly includes an MEA having different sizes of components and a resin frame member. A clearance is formed between an outer end of a second gas diffusion layer and an inner expansion. The second electrode layer has a frame shaped outer marginal portion provided at the clearance. The crack density of cracks of the frame shaped outer marginal portion is 30 cracks/mm2 or less, and the interval between the cracks is 0.06 mm or more.
    Type: Grant
    Filed: July 12, 2016
    Date of Patent: August 13, 2019
    Assignee: Honda Motor Co., Ltd.
    Inventors: Suguru Ohmori, Masashi Sugishita, Takashi Kato, Yukihito Tanaka, Seiji Sugiura
  • Patent number: 10205178
    Abstract: A fuel cell includes a membrane electrode assembly having a substantially rectangular shape having a first side and a second side opposite to the first side in a side direction. The substantially rectangular shape includes a first portion and a second portion. The first portion is closer to the first side than to the second side in the side direction. At least one of a cathode electrode and an anode electrode has a smaller amount of cracks in an electrode catalyst layer in the first portion than in the second portion. A fuel gas outlet manifold and an oxidant gas inlet manifold are closer to the first side than to the second side in the side direction. A fuel gas inlet manifold and an oxidant gas outlet manifold are closer to the second side than to the first side in the side direction.
    Type: Grant
    Filed: October 21, 2016
    Date of Patent: February 12, 2019
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Yukihito Tanaka, Suguru Ohmori, Eri Terada
  • Patent number: 10141592
    Abstract: A resin-framed membrane electrode assembly for a fuel cell includes a stepped membrane electrode assembly and a resin frame member. The stepped membrane electrode assembly includes a solid polymer electrolyte membrane, an anode electrode, and a cathode electrode. The resin frame member surrounds an outer periphery of the solid polymer electrolyte membrane and includes an inner protruding portion that protrudes from an inner peripheral base portion toward the cathode electrode and that has a thickness. The inner protruding portion has an adhesive application portion to which an adhesive is applied so as to surround a part of the inner protruding portion. The part is in contact with the stepped membrane electrode assembly. A thickness of a cathode diffusion layer is larger than a thickness of an anode diffusion layer.
    Type: Grant
    Filed: October 7, 2014
    Date of Patent: November 27, 2018
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Seiji Sugiura, Yoshihito Kimura, Naoki Mitsuta, Masashi Sugishita, Kenichi Tanaka, Yukihito Tanaka
  • Patent number: 10128520
    Abstract: A fuel cell includes an electrolyte membrane electrode assembly and a resin frame member. The electrolyte membrane electrode assembly includes an electrolyte membrane, a first electrode and a second electrode. The resin frame member has a recess in which the first electrode, the electrolyte membrane, and a portion of a second electrode catalyst layer protruding from a second gas diffusion layer are disposed, and an insertion hole which is in communication with the recess and in which the second gas diffusion layer is inserted. A filling layer covering an outer edge portion of the second electrode catalyst layer and having an oxygen permeability of 2×105 ml/m2·24 hr·atm or less is formed at least in a space between an inner wall of the insertion hole and the second gas diffusion layer.
    Type: Grant
    Filed: March 24, 2014
    Date of Patent: November 13, 2018
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Naoki Mitsuta, Hiroshi Sohma, Yukihito Tanaka
  • Patent number: 10056619
    Abstract: A membrane electrode assembly with protective film includes a MEA and protective films. The MEA includes a cathode, an anode, and a solid polymer electrolyte membrane interposed between the cathode and the anode. The protective films are joined on the outer end of the solid polymer electrolyte membrane. The membrane electrode assembly has a power generation area and an edge-vicinity area. Recesses for receiving the edge-vicinity area including outer ends of the cathode and the anode are formed in outer portions of a cathode-side separator and an anode-side separator which contact the MEA.
    Type: Grant
    Filed: October 26, 2012
    Date of Patent: August 21, 2018
    Assignee: Honda Motor Co., Ltd.
    Inventors: Seiji Sugiura, Hiroshi Shinkai, Kenichi Tanaka, Mihoko Kawaharada, Kenta Urata, Yukihito Tanaka, Takashi Kato
  • Publication number: 20180145359
    Abstract: A method for preparing a fuel cell membrane electrode assembly, where the membrane electrode assembly includes a solid polymer electrolyte membrane and a first electrode and a second electrode provided on both sides of the solid polymer electrolyte membrane. The first electrode and the second electrode each include an electrode catalyst layer and a gas diffusion layer. The method includes forming the first electrode and the second electrode on both sides of the solid polymer electrolyte membrane, providing a preformed resin frame member around the solid polymer electrolyte membrane, overlapping an outer marginal portion of the first electrode and an inner marginal portion of the resin frame member with each other and applying heat and pressure to the overlapped portions of the first electrode and the resin frame member to join the resin frame member around the solid polymer electrolyte membrane.
    Type: Application
    Filed: December 29, 2017
    Publication date: May 24, 2018
    Inventors: Masashi SUGISHITA, Daisuke OKONOGI, Yoshihito KIMURA, Yukihito TANAKA
  • Patent number: 9966623
    Abstract: An electrolyte membrane-electrode structure with a resin frame is provided with: an electrolyte membrane-electrode structure that is provided with an anode-side electrode and a cathode-side electrode, with a solid polymer electrolyte membrane being held therebetween; and a resin frame member that is arranged around the outer periphery of the solid polymer electrolyte membrane. An intermediate layer is continuously arranged: between an outer peripheral end portion of the cathode-side electrode and a first inner peripheral end portion of the resin frame member; on an outer peripheral end portion of the solid polymer electrolyte membrane, said outer peripheral end portion being exposed outside the outer peripheral end portion of the cathode-side electrode; and between an outer peripheral end portion of the anode-side electrode and a second inner peripheral end portion of the resin frame member.
    Type: Grant
    Filed: September 6, 2012
    Date of Patent: May 8, 2018
    Assignee: Honda Motor Co., Ltd.
    Inventors: Yukihito Tanaka, Kazuo Nunokawa, Hiroshi Sohma, Kenichi Tanaka, Naoki Mitsuta, Masashi Sugishita, Daisuke Okonogi
  • Patent number: 9905862
    Abstract: A fuel cell includes a resin-framed membrane electrode assembly, first and second separators, and a resin frame member. The resin frame member is provided to surround an outer periphery of a solid polymer electrolyte membrane. The first and second separators sandwich the resin-framed membrane electrode assembly therebetween in a stacking direction to define a reactant gas flow channel between each of the first and second separators and the resin-framed membrane electrode assembly. The first and second separators include a reactant gas manifold hole which passes through the first and second separators in the stacking direction. The resin frame member includes a bridge portion having connecting flow channels connecting the reactant gas flow channel and the reactant gas manifold hole. At least one of the connecting flow channels has a sloped surface.
    Type: Grant
    Filed: February 17, 2017
    Date of Patent: February 27, 2018
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Hidetada Kojima, Yukihito Tanaka
  • Patent number: 9780400
    Abstract: A fuel cell includes a membrane electrode assembly interposed between a cathode-side separator and an anode-side separator. A first gas diffusion layer included in a cathode is designed to have a planar size larger than a planar size of a second gas diffusion layer included in an anode. The anode-side separator has a thin clearance part in a portion that faces an outer peripheral portion of the second gas diffusion layer.
    Type: Grant
    Filed: September 18, 2013
    Date of Patent: October 3, 2017
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Seiji Sugiura, Yukihito Tanaka
  • Publication number: 20170237085
    Abstract: A fuel cell includes a resin-framed membrane electrode assembly, first and second separators, and a resin frame member. The resin frame member is provided to surround an outer periphery of a solid polymer electrolyte membrane. The first and second separators sandwich the resin-framed membrane electrode assembly therebetween in a stacking direction to define a reactant gas flow channel between each of the first and second separators and the resin-framed membrane electrode assembly. The first and second separators include a reactant gas manifold hole which passes through the first and second separators in the stacking direction. The resin frame member includes a bridge portion having connecting flow channels connecting the reactant gas flow channel and the reactant gas manifold hole. At least one of the connecting flow channels has a sloped surface.
    Type: Application
    Filed: February 17, 2017
    Publication date: August 17, 2017
    Applicant: HONDA MOTOR CO., LTD.
    Inventors: Hidetada KOJIMA, Yukihito TANAKA
  • Publication number: 20170117558
    Abstract: A fuel cell includes a membrane electrode assembly having a substantially rectangular shape having a first side and a second side opposite to the first side in a side direction. The substantially rectangular shape includes a first portion and a second portion. The first portion is closer to the first side than to the second side in the side direction. At least one of a cathode electrode and an anode electrode has a smaller amount of cracks in an electrode catalyst layer in the first portion than in the second portion. A fuel gas outlet manifold and an oxidant gas inlet manifold are closer to the first side than to the second side in the side direction. A fuel gas inlet manifold and an oxidant gas outlet manifold are closer to the second side than to the first side in the side direction.
    Type: Application
    Filed: October 21, 2016
    Publication date: April 27, 2017
    Applicant: HONDA MOTOR CO., LTD.
    Inventors: Yukihito TANAKA, Suguru OHMORI, Eri TERADA
  • Publication number: 20170117560
    Abstract: A resin frame equipped membrane electrode assembly includes an MEA having different sizes of components, and a resin frame member. A resin melt portion is provided for the resin frame member. The inside of a first gas diffusion layer is impregnated with resin as a part of the resin melt portion. A thin portion is provided at an outermost peripheral portion of the resin frame member through a step at an outermost peripheral portion of the resin melt portion, and the thin portion is thinner in a thickness direction than the resin melt portion.
    Type: Application
    Filed: October 18, 2016
    Publication date: April 27, 2017
    Inventors: Suguru OHMORI, Yukihito TANAKA, Yoshihito KIMURA, Ryugo FUJITSUKA, Shintaro TANAKA, Masaki TANI
  • Patent number: 9577276
    Abstract: A membrane electrode assembly includes an MEA structure unit and a resin frame member. The MEA structure unit includes a cathode, an anode, and a solid polymer electrolyte membrane interposed between the cathode and the anode. The resin frame member is formed around the MEA structure unit, and joined to the MEA structure unit. An adhesive layer is provided between an outer marginal portion of the solid polymer electrolyte membrane extending outward beyond an outer end of a second gas diffusion layer and an inner extension of the resin frame member. The adhesive layer includes an overlapped portion overlapped on an outer marginal end of the second gas diffusion layer.
    Type: Grant
    Filed: June 26, 2013
    Date of Patent: February 21, 2017
    Assignee: Honda Motor Co., Ltd.
    Inventors: Naoki Mitsuta, Yukihito Tanaka, Masashi Sugishita, Hiroshi Sohma, Kenichi Tanaka, Masahiro Fukuta