Patents by Inventor Yukio Hanyu

Yukio Hanyu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11285636
    Abstract: A three-dimensional object is obtained by repeating multiple times forming a ceramic powder layer formed of a ceramic powder and applying to a desired region of the ceramic powder layer a liquid precursor composition at least containing at least any one of a metal alkoxide, a metal chloride, a hydrolysate of the metal alkoxide and a polycondensate of the hydrolysate, and water, thereby obtaining a laminated body; subsequently heating the laminated body at a temperature lower than the sintering temperature of the ceramic powder; and removing the ceramic particle in a region to which the precursor composition has not been applied.
    Type: Grant
    Filed: March 4, 2020
    Date of Patent: March 29, 2022
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Akira Sugiyama, Yukio Hanyu, Naotake Sato, Masahiko Takahashi, Tomohiro Saito
  • Patent number: 11001006
    Abstract: An additive manufacturing apparatus in which a streak in a manufacturing direction is difficult to be made on the surface of a product manufactured object in a boundary region of projection regions of exposure images is provided. In this apparatus, a vessel holds a photosetting liquid resin material, a first projector makes a first exposure image incident from an incident surface and projects it into the resin material, a second projector makes a second exposure image, continuous with the first exposure image, incident from the incident surface and projects it into the resin material, and a controlling unit adjusts on a projection surface a boundary region between a first projection image obtained by projecting the first exposure image by the first projector and a second projection image obtained by projecting the second exposure image by the second projector.
    Type: Grant
    Filed: September 4, 2018
    Date of Patent: May 11, 2021
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Yasuhiro Sekine, Toshiki Ito, Yukio Hanyu
  • Patent number: 10933619
    Abstract: A shaping plate to be set on a shaping stage of a shaping system for performing shaping by an additive manufacturing method includes a water-insoluble base substrate and an underlying layer containing a water-soluble material on at least one surface of the base substrate, wherein the base substrate has a plurality of through holes that extend in the direction intersecting the surface provided with the underlying layer.
    Type: Grant
    Filed: March 21, 2017
    Date of Patent: March 2, 2021
    Assignee: Canon Kabushiki Kaisha
    Inventors: Akira Sugiyama, Tomohiro Saito, Yukio Hanyu, Naotake Sato, Masahiko Takahashi
  • Patent number: 10731025
    Abstract: A powder contains particles containing a water-soluble material and a water-insoluble material. When dependence on temperature of a storage elastic modulus and a loss elastic modulus of a cylindrical compact of the powder in a shear direction, the cylindrical compact having a diameter of 10 mm and a thickness of 1 mm, is measured with a rotational rheometer at an angular frequency of 1 Hz and a rate of temperature increase of 2° C./min, letting a temperature at which the storage elastic modulus is 1 MPa be T° C., the storage elastic modulus is always higher than the loss elastic modulus in a temperature range of T° C. to (T+10)° C.
    Type: Grant
    Filed: May 24, 2017
    Date of Patent: August 4, 2020
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Yukio Hanyu, Tomohiro Saito, Akira Sugiyama, Naotake Sato, Masahiko Takahashi
  • Patent number: 10695988
    Abstract: A method of producing a three-dimensional shaped article includes a step of forming particle layers by arranging particles containing a material for forming a shaped article and particles containing a material having higher solubility in fluid than the material for forming the shaped article, a step of forming a stack by melting and stacking the particle layers, and a step of removing the material having higher solubility in the fluid than the material for forming the shaped article from the stack by dissolving the material having higher solubility in the fluid than the material for forming the shaped article in the fluid.
    Type: Grant
    Filed: June 26, 2019
    Date of Patent: June 30, 2020
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Yukio Hanyu, Akira Sugiyama, Naotake Sato, Tatsuya Tada, Satoru Yamanaka
  • Publication number: 20200198179
    Abstract: A three-dimensional object is obtained by repeating multiple times forming a ceramic powder layer formed of a ceramic powder and applying to a desired region of the ceramic powder layer a liquid precursor composition at least containing at least any one of a metal alkoxide, a metal chloride, a hydrolysate of the metal alkoxide and a polycondensate of the hydrolysate, and water, thereby obtaining a laminated body; subsequently heating the laminated body at a temperature lower than the sintering temperature of the ceramic powder; and removing the ceramic particle in a region to which the precursor composition has not been applied.
    Type: Application
    Filed: March 4, 2020
    Publication date: June 25, 2020
    Inventors: Akira Sugiyama, Yukio Hanyu, Naotake Sato, Masahiko Takahashi, Tomohiro Saito
  • Patent number: 10532383
    Abstract: Provided is a method of producing a three-dimensional object, including: a first step of placing and laminating a water-insoluble structural material and a support material each containing a water-soluble material and a fiber material to form a material layer; and a second step of bringing a portion of the shaped object including the support material into contact with a liquid containing water and a bipolar surfactant to remove the portion.
    Type: Grant
    Filed: October 24, 2016
    Date of Patent: January 14, 2020
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Tomohiro Saito, Yukio Hanyu, Akira Sugiyama
  • Publication number: 20190315052
    Abstract: A method of producing a three-dimensional shaped article includes a step of forming particle layers by arranging particles containing a material for forming a shaped article and particles containing a material having higher solubility in fluid than the material for forming the shaped article, a step of forming a stack by melting and stacking the particle layers, and a step of removing the material having higher solubility in the fluid than the material for forming the shaped article from the stack by dissolving the material having higher solubility in the fluid than the material for forming the shaped article in the fluid.
    Type: Application
    Filed: June 26, 2019
    Publication date: October 17, 2019
    Inventors: Yukio Hanyu, Akira Sugiyama, Naotake Sato, Tatsuya Tada, Satoru Yamanaka
  • Patent number: 10322573
    Abstract: Provided are constituent particles containing a water-soluble material with high flowability in the form of powder, the constituent particles being capable of forming a support member that can be removed with a water-containing solvent in a process for producing a three-dimensional object. The constituent particles used for the production of a three-dimensional object each include a core and a shell that covers at least part of a surface of the core, the core containing a water-soluble material most abundantly, and a material contained in the shell most abundantly having a lower water solubility than the water-soluble material contained in the core.
    Type: Grant
    Filed: March 23, 2017
    Date of Patent: June 18, 2019
    Assignee: Canon Kabushiki Kaisha
    Inventors: Akira Sugiyama, Yukio Hanyu, Naotake Sato, Masahiko Takahashi, Tomohiro Saito
  • Publication number: 20180370148
    Abstract: An additive manufacturing apparatus in which a streak in a manufacturing direction is difficult to be made on the surface of a product manufactured object in a boundary region of projection regions of exposure images is provided. In this apparatus, a vessel holds a photosetting liquid resin material, a first projector makes a first exposure image incident from an incident surface and projects it into the resin material, a second projector makes a second exposure image, continuous with the first exposure image, incident from the incident surface and projects it into the resin material, and a controlling unit adjusts on a projection surface a boundary region between a first projection image obtained by projecting the first exposure image by the first projector and a second projection image obtained by projecting the second exposure image by the second projector.
    Type: Application
    Filed: September 4, 2018
    Publication date: December 27, 2018
    Inventors: Yasuhiro Sekine, Toshiki Ito, Yukio Hanyu
  • Publication number: 20170283596
    Abstract: A support material contains at least one member selected from the group consisting of low molecular weight saccharides, polyvinyl alcohols, and polyalkylene glycols; non-water-soluble cellulose fibers; and a water-soluble cellulose derivative.
    Type: Application
    Filed: March 28, 2017
    Publication date: October 5, 2017
    Inventors: Tomohiro Saito, Akira Sugiyama, Yukio Hanyu, Naotake Sato, Masahiko Takahashi
  • Publication number: 20170274600
    Abstract: A shaping plate to be set on a shaping stage of a shaping system for performing shaping by an additive manufacturing method includes a water-insoluble base substrate and an underlying layer containing a water-soluble material on at least one surface of the base substrate, wherein the base substrate has a plurality of through holes that extend in the direction intersecting the surface provided with the underlying layer.
    Type: Application
    Filed: March 21, 2017
    Publication date: September 28, 2017
    Inventors: Akira Sugiyama, Tomohiro Saito, Yukio Hanyu, Naotake Sato, Masahiko Takahashi
  • Publication number: 20170260359
    Abstract: A powder contains particles containing a water-soluble material and a water-insoluble material. When dependence on temperature of a storage elastic modulus and a loss elastic modulus of a cylindrical compact of the powder in a shear direction, the cylindrical compact having a diameter of 10 mm and a thickness of 1 mm, is measured with a rotational rheometer at an angular frequency of 1 Hz and a rate of temperature increase of 2° C./min, letting a temperature at which the storage elastic modulus is 1 MPa be T° C., the storage elastic modulus is always higher than the loss elastic modulus in a temperature range of T° C. to (T+10)° C.
    Type: Application
    Filed: May 24, 2017
    Publication date: September 14, 2017
    Inventors: Yukio Hanyu, Tomohiro Saito, Akira Sugiyama, Naotake Sato, Masahiko Takahashi
  • Publication number: 20170197365
    Abstract: Provided are constituent particles containing a water-soluble material with high flowability in the form of powder, the constituent particles being capable of forming a support member that can be removed with a water-containing solvent in a process for producing a three-dimensional object. The constituent particles used for the production of a three-dimensional object each include a core and a shell that covers at least part of a surface of the core, the core containing a water-soluble material most abundantly, and a material contained in the shell most abundantly having a lower water solubility than the water-soluble material contained in the core.
    Type: Application
    Filed: March 23, 2017
    Publication date: July 13, 2017
    Inventors: Akira Sugiyama, Yukio Hanyu, Naotake Sato, Masahiko Takahashi, Tomohiro Saito
  • Publication number: 20170120533
    Abstract: Provided is a method of producing a three-dimensional object, including: a first step of placing and laminating a water-insoluble structural material and a support material each containing a water-soluble material and a fiber material to form a material layer; and a second step of bringing a portion of the shaped object including the support material into contact with a liquid containing water and a bipolar surfactant to remove the portion.
    Type: Application
    Filed: October 24, 2016
    Publication date: May 4, 2017
    Inventors: Tomohiro Saito, Yukio Hanyu, Akira Sugiyama
  • Patent number: 9636851
    Abstract: An imprint apparatus of the present invention that molds and cures an imprint material on a substrate using a mold to form a pattern on the substrate. The imprint apparatus includes a supply unit configured to supply a gas into a gap between the imprint material on the substrate and the mold. The supply unit is configured to supply a mixed gas in which a permeable gas, which permeates at least one of the mold, the imprint material and the substrate, and a condensable gas, which is liquefied under a pressure generated by the molding, is mixed with each other.
    Type: Grant
    Filed: February 4, 2014
    Date of Patent: May 2, 2017
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Masayuki Tanabe, Yasuyuki Tamura, Yukio Hanyu
  • Publication number: 20170015063
    Abstract: A method of producing a three-dimensional shaped article includes a step of forming particle layers by arranging particles containing a material for forming a shaped article and particles containing a material having higher solubility in fluid than the material for forming the shaped article, a step of forming a stack by melting and stacking the particle layers, and a step of removing the material having higher solubility in the fluid than the material for forming the shaped article from the stack by dissolving the material having higher solubility in the fluid than the material for forming the shaped article in the fluid.
    Type: Application
    Filed: March 3, 2015
    Publication date: January 19, 2017
    Inventors: Yukio Hanyu, Akira Sugiyama, Naotake Sato, Tatsuya Tada, Satoru Yamanaka
  • Publication number: 20160031131
    Abstract: An imprint apparatus of the present invention that molds and cures an imprint material on a substrate using a mold to form a pattern on the substrate. The imprint apparatus includes a supply unit configured to supply a gas into a gap between the imprint material on the substrate and the mold. The supply unit is configured to supply a mixed gas in which a permeable gas, which permeates at least one of the mold, the imprint material and the substrate, and a condensable gas, which is liquefied under a pressure generated by the molding, is mixed with each other.
    Type: Application
    Filed: October 16, 2015
    Publication date: February 4, 2016
    Inventors: Masayuki TANABE, Yasuyuki TAMURA, Yukio HANYU
  • Publication number: 20140145370
    Abstract: An imprint apparatus of the present invention that molds and cures an imprint material on a substrate using a mold to form a pattern on the substrate. The imprint apparatus includes a supply unit configured to supply a gas into a gap between the imprint material on the substrate and the mold. The supply unit is configured to supply a mixed gas in which a permeable gas, which permeates at least one of the mold, the imprint material and the substrate, and a condensable gas, which is liquefied under a pressure generated by the molding, is mixed with each other.
    Type: Application
    Filed: February 4, 2014
    Publication date: May 29, 2014
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Masayuki TANABE, Yasuyuki TAMURA, Yukio HANYU
  • Patent number: 8672663
    Abstract: An imprint apparatus of the present invention that molds and cures an imprint material on a substrate using a mold to form a pattern on the substrate. The imprint apparatus includes a supply unit configured to supply a gas into a gap between the imprint material on the substrate and the mold. The supply unit is configured to supply a mixed gas in which a permeable gas, which permeates at least one of the mold, the imprint material and the substrate, and a condensable gas, which is liquefied under a pressure generated by the molding, is mixed with each other.
    Type: Grant
    Filed: February 7, 2012
    Date of Patent: March 18, 2014
    Assignee: Canon Kabushiki Kaisha
    Inventors: Masayuki Tanabe, Yasuyuki Tamura, Yukio Hanyu