Patents by Inventor Yukio Shibano

Yukio Shibano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9919962
    Abstract: Disclosed is a polishing agent for synthetic quartz glass substrates, which is characterized by containing a colloidal solution of a colloidal silica or the like having a colloid concentration of 20-50% by mass, and a polycarboxylic acid polymer, an acidic amino acid, a phenol or a glycosaminoglycan.
    Type: Grant
    Filed: October 9, 2014
    Date of Patent: March 20, 2018
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Daijitsu Harada, Masaki Takeuchi, Yukio Shibano, Shuhei Ueda, Atsushi Watabe
  • Patent number: 9316902
    Abstract: A photomask-forming glass substrate having a square major surface is provided wherein two strip regions are defined on the major surface near a pair of opposed sides such that each region spans between 2 mm and 10 mm inward of the side and excludes end portions extending 2 mm inward from the opposed ends of the side, a least squares plane is computed for each of the two strip regions, the angle included between normal lines to the least squares planes of two strip regions is within 10 seconds, and the height difference between two strip regions is up to 0.5 ?m.
    Type: Grant
    Filed: September 6, 2013
    Date of Patent: April 19, 2016
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Daijitsu Harada, Mamoru Morikawa, Masaki Takeuchi, Yukio Shibano
  • Publication number: 20150021292
    Abstract: Disclosed is a polishing agent for synthetic quartz glass substrates, which is characterized by containing a colloidal solution of a colloidal silica or the like having a colloid concentration of 20-50% by mass, and a polycarboxylic acid polymer, an acidic amino acid, a phenol or a glycosaminoglycan.
    Type: Application
    Filed: October 9, 2014
    Publication date: January 22, 2015
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Daijitsu HARADA, Masaki TAKEUCHI, Yukio SHIBANO, Shuhei UEDA, Atsushi WATABE
  • Publication number: 20140004309
    Abstract: A photomask-forming glass substrate having a square major surface is provided wherein two strip regions are defined on the major surface near a pair of opposed sides such that each region spans between 2 mm and 10 mm inward of the side and excludes end portions extending 2 mm inward from the opposed ends of the side, a least squares plane is computed for each of the two strip regions, the angle included between normal lines to the least squares planes of two strip regions is within 10 seconds, and the height difference between two strip regions is up to 0.5 ?m.
    Type: Application
    Filed: September 6, 2013
    Publication date: January 2, 2014
    Applicant: SHIN-ETSI CHEMICAL CO., LTD.
    Inventors: Daijitsu HARADA, Mamoru MORIKAWA, Masaki TAKEUCHI, Yukio SHIBANO
  • Patent number: 8551346
    Abstract: A photomask-forming glass substrate having a square major surface is provided wherein two strip regions are defined on the major surface near a pair of opposed sides such that each region spans between 2 mm and 10 mm inward of the side and excludes end portions extending 2 mm inward from the opposed ends of the side, a least squares plane is computed for each of the two strip regions, the angle included between normal lines to the least squares planes of two strip regions is within 10 seconds, and the height difference between two strip regions is up to 0.5 ?m.
    Type: Grant
    Filed: December 10, 2010
    Date of Patent: October 8, 2013
    Assignee: Shin-Etsu Chemcial Co., Ltd.
    Inventors: Daijitsu Harada, Mamoru Morikawa, Masaki Takeuchi, Yukio Shibano
  • Patent number: 8460061
    Abstract: A large-size synthetic quartz glass substrate is produced by measuring a flatness and parallelism of front and back surfaces of a synthetic quartz glass substrate stock having a diagonal length of at least 1,000 mm, and partially removing raised portions and thick portions of the substrate stock on the basis of the measured data of flatness and parallelism. The removing step includes abrasive working by a first working tool having a diameter of 15-50% of the diagonal length, and abrasive working by a second working tool having a smaller diameter.
    Type: Grant
    Filed: March 31, 2010
    Date of Patent: June 11, 2013
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Yukio Shibano, Atsushi Watabe
  • Patent number: 8012563
    Abstract: A large-size substrate adapted for light exposure is of a plate shape having a diagonal length or diameter of 500-2,000 mm, a thickness of 1-20 mm, and a peripheral surface with a roughness Ra of 0.05-0.4 ?m. The number of particles released from the substrate periphery during cleaning is minimized, leading to an improved yield in the cleaning step. The substrate can be manually handled, achieving an improvement in substrate quality without a need for a handling mechanism.
    Type: Grant
    Filed: July 15, 2004
    Date of Patent: September 6, 2011
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Daisuke Kusabiraki, Yukio Shibano
  • Publication number: 20110143267
    Abstract: A photomask-forming glass substrate having a square major surface is provided wherein two strip regions are defined on the major surface near a pair of opposed sides such that each region spans between 2 mm and 10 mm inward of the side and excludes end portions extending 2 mm inward from the opposed ends of the side, a least squares plane is computed for each of the two strip regions, the angle included between normal lines to the least squares planes of two strip regions is within 10 seconds, and the height difference between two strip regions is up to 0.5 ?m.
    Type: Application
    Filed: December 10, 2010
    Publication date: June 16, 2011
    Inventors: Daijitsu Harada, Mamoru Morikawa, Masaki Takeuchi, Yukio Shibano
  • Patent number: 7906256
    Abstract: A used large-size photomask substrate having a patterned light-shielding film is recycled by (i) removing the light-shielding film from the used substrate to provide a photomask-forming glass substrate stock, (ii) resurfacing the glass substrate stock by sand blasting, (iii) repolishing the resurfaced glass substrate stock to yield a regenerated glass substrate stock, (iv) applying a light-shielding film onto the regenerated glass substrate stock to yield a regenerated photomask-forming blank, and (v) processing the light-shielding film of the blank into a pattern corresponding to a desired exposure of a mother glass, yielding a regenerated photomask substrate.
    Type: Grant
    Filed: December 13, 2007
    Date of Patent: March 15, 2011
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Shuhei Ueda, Yukio Shibano
  • Publication number: 20100255761
    Abstract: A large-size synthetic quartz glass substrate is produced by measuring a flatness and parallelism of front and back surfaces of a synthetic quartz glass substrate stock having a diagonal length of at least 1,000 mm, and partially removing raised portions and thick portions of the substrate stock on the basis of the measured data of flatness and parallelism. The removing step includes abrasive working by a first working tool having a diameter of 15-50% of the diagonal length, and abrasive working by a second working tool having a smaller diameter.
    Type: Application
    Filed: March 31, 2010
    Publication date: October 7, 2010
    Inventors: Yukio SHIBANO, Atsushi Watabe
  • Publication number: 20100243950
    Abstract: Disclosed is a polishing agent for synthetic quartz glass substrates, which is characterized by containing a colloidal solution of a colloidal silica or the like having a colloid concentration of 20-50% by mass, and a polycarboxylic acid polymer, an acidic amino acid, a phenol or a glycosaminoglycan.
    Type: Application
    Filed: May 27, 2009
    Publication date: September 30, 2010
    Inventors: Daijitsu Harada, Masaki Takeuchi, Yukio Shibano, Shuhei Ueda, Atsushi Watabe
  • Patent number: 7745071
    Abstract: A large-sized substrate having a diagonal length of not less than 500 mm and a ratio of flatness/diagonal length of not more than 6×10?6 is disclosed. By use of the large-sized substrate for exposure of the present invention, the exposure accuracy, particularly the register accuracy and resolution are enhanced, so that it is possible to achieve high-precision exposure of a large-sized panel. With the processing method according to the present invention, it is possible to stably obtain a large-sized photomask substrate with a high flatness, and since the CD accuracy (dimensional accuracy) at the time of exposure of the panel is enhanced, it is possible to perform exposure of a fine pattern, leading to a higher yield of the panel. Furthermore, by applying the processing method according to the present invention, it is also possible to create an arbitrary surface shape.
    Type: Grant
    Filed: February 12, 2007
    Date of Patent: June 29, 2010
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Yukio Shibano, Satoru Miharada, Shuhei Ueda, Atsushi Watabe, Masaki Tabata
  • Patent number: 7608542
    Abstract: A large-size glass substrate, from which a photomask substrate is formed, is prepared by processing a large-size glass substrate stock by (1) a flattening removal quantity based on height data of the substrate stock in the vertical attitude plus a deformation-corrective removal quantity. The deformation-corrective removal quantity is calculated from (2) a deflection of the substrate stock by its own weight in the horizontal attitude, (3) a deformation of the photomask substrate caused by chucking in an exposure apparatus, and (4) an accuracy distortion of a platen for supporting a mother glass.
    Type: Grant
    Filed: June 12, 2006
    Date of Patent: October 27, 2009
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Shuhei Ueda, Yukio Shibano, Atsushi Watabe, Daisuke Kusabiraki
  • Patent number: 7588481
    Abstract: A wafer substrate is polished by disposing the wafer substrate between an abrasive cloth on a polishing platen and a plate, and relatively rotating the polishing platen and the plate for mirror polishing the surface of the wafer substrate with the abrasive cloth. A liquid is fed onto the plate side surface of the wafer substrate so that the wafer substrate is directly held to the plate by the adsorption force of the liquid, while performing the mirror polishing.
    Type: Grant
    Filed: August 30, 2006
    Date of Patent: September 15, 2009
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Toshinari Murai, Yukio Shibano
  • Publication number: 20080261119
    Abstract: A large-size glass substrate, from which a photomask substrate is formed, is prepared by processing a large-size glass substrate stock by (1) a flattening removal quantity based on height data of the substrate stock in the vertical attitude plus a deformation-corrective removal quantity. The deformation-corrective removal quantity is calculated from (2) a deflection of the substrate stock by its own weight in the horizontal attitude, (3) a deformation of the photomask substrate caused by chucking in an exposure apparatus, and (4) an accuracy distortion of a platen for supporting a mother glass.
    Type: Application
    Filed: June 12, 2006
    Publication date: October 23, 2008
    Inventors: Shuhei Ueda, Yukio Shibano, Atsushi Watabe, Daisuke Kusabiraki
  • Publication number: 20080145770
    Abstract: A used large-size photomask substrate having a patterned light-shielding film is recycled by (i) removing the light-shielding film from the used substrate to provide a photomask-forming glass substrate stock, (ii) resurfacing the glass substrate stock by sand blasting, (iii) repolishing the resurfaced glass substrate stock to yield a regenerated glass substrate stock, (iv) applying a light-shielding film onto the regenerated glass substrate stock to yield a regenerated photomask-forming blank, and (v) processing the light-shielding film of the blank into a pattern corresponding to the desired exposure of a mother glass, yielding a regenerated photomask substrate.
    Type: Application
    Filed: December 13, 2007
    Publication date: June 19, 2008
    Inventors: Shuhei Ueda, Yukio Shibano
  • Publication number: 20070132068
    Abstract: A large-sized substrate having a diagonal length of not less than 500 mm and a ratio of flatness/diagonal length of not more than 6×10?6 is disclosed. By use of the large-sized substrate for exposure of the present invention, the exposure accuracy, particularly the register accuracy and resolution are enhanced, so that it is possible to achieve high-precision exposure of a large-sized panel. With the processing method according to the present invention, it is possible to stably obtain a large-sized photomask substrate with a high flatness, and since the CD accuracy (dimensional accuracy) at the time of exposure of the panel is enhanced, it is possible to perform exposure of a fine pattern, leading to a higher yield of the panel. Furthermore, by applying the processing method according to the present invention, it is also possible to create an arbitrary surface shape.
    Type: Application
    Filed: February 12, 2007
    Publication date: June 14, 2007
    Inventors: Yukio Shibano, Satoru Miharada, Shuhei Ueda, Atsushi Watabe, Masaki Tabata
  • Patent number: 7191618
    Abstract: A large-sized substrate having a diagonal length of not less than 500 mm and a ratio of flatness/diagonal length of not more than 6.0×10?6 is disclosed. By use of the large-sized substrate for exposure of the present invention, the exposure accuracy, particularly the register accuracy and resolution are enhanced, so that it is possible to achieve high-precision exposure of a large-sized panel. With the processing method according to the present invention, it is possible to stably obtain a large-sized photomask substrate with a high flatness, and since the CD accuracy (dimensional accuracy) at the time of exposure of the panel is enhanced, it is possible to perform exposure of a fine pattern, leading to a higher yield of the panel. Furthermore, by applying the processing method according to the present invention, it is also possible to create an arbitrary surface shape.
    Type: Grant
    Filed: January 31, 2003
    Date of Patent: March 20, 2007
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Yukio Shibano, Satoru Miharada, Shuhei Ueda, Atsushi Watabe, Masaki Tabata
  • Publication number: 20070045232
    Abstract: A wafer substrate is polished by disposing the wafer substrate between an abrasive cloth on a polishing platen and a plate, and relatively rotating the polishing platen and the plate for mirror polishing the surface of the wafer substrate with the abrasive cloth. A liquid is fed onto the plate side surface of the wafer substrate so that the wafer substrate is directly held to the plate by the adsorption force of the liquid, while performing the mirror polishing.
    Type: Application
    Filed: August 30, 2006
    Publication date: March 1, 2007
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Toshinari MURAI, Yukio Shibano
  • Patent number: 7183210
    Abstract: A large-size substrate having improved flatness is prepared by measuring the flatness of one surface or opposite surfaces of a large-size substrate having a diagonal length of at least 500 mm, and partially removing raised portions on the one surface or opposite surfaces of the substrate by means of a processing tool on the basis of the measured data. The processing tool is adapted to blast a slurry of microparticulates in water carried on compressed air against the substrate.
    Type: Grant
    Filed: February 17, 2005
    Date of Patent: February 27, 2007
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Yukio Shibano, Daisuke Kusabiraki, Shuhei Ueda, Atsushi Watabe