Patents by Inventor Yukio Takeuchi

Yukio Takeuchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11752710
    Abstract: A pultrusion material serves as a composite material having a reinforced part that is a part reinforced against a load acting in a load direction. The reinforced part includes: a core material that comprises bundled reinforcing fibers and that is provided so as to extend along the load direction; and a cover section obtained by covering the circumference of the core material with a fiber sheet. The fiber direction of the reinforcing fibers in the core material is oriented along the load direction.
    Type: Grant
    Filed: July 4, 2017
    Date of Patent: September 12, 2023
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Shunichi Morishima, Toshio Kozasa, Masatake Hatano, Kazuaki Kishimoto, Yukio Takeuchi, Masayuki Yamashita, Hitoshi Ojika
  • Publication number: 20220254001
    Abstract: An image measurement method for performing shape measurement of a component in which measurement points associated with identifiers are set includes: a first step of capturing images of the component to obtain measurement images; a second step of obtaining correspondence data in which the identifiers of the measurement points are associated with the measurement image; a third step of counting the number of measurement images associated with the identifier of each measurement point based on the correspondence data; a fourth step of calculating an evaluation point for each measurement image based on evaluation parameters including the number of measurement images; a fifth step of selecting and removing measurement images based on the calculated evaluation points; and a sixth step of performing the shape measurement of the component by using the measurement images other than the removed measurement images.
    Type: Application
    Filed: February 12, 2020
    Publication date: August 11, 2022
    Inventors: Akitoshi ICHIO, Yukio TAKEUCHI, Yuichi SASANO, Yoshihiro KOKETSU
  • Patent number: 11396145
    Abstract: Provided are a method and a device for producing a pultruded material that improve the homogeneity of a thermosetting resin. The device for producing a pultruded material comprises a first opening section, a second opening section, a closing section, a tension-applying section, an impregnating section, and a mold. The first opening section and the second opening section open a bundle of reinforcing fibers and thereby obtain a bundle of reinforcing fibers. The closing section closes the bundle of opened reinforcing fibers and thereby obtains a bundle of reinforcing fibers. The tension-applying section applies tension along the direction in which the reinforcing fibers extend to the bundle of reinforcing fibers that pass through the closing section. The impregnating section impregnates the bundle of reinforcing fibers with a thermosetting resin. The mold pultrudes the bundle of reinforcing fibers that have been impregnated with the thermosetting resin.
    Type: Grant
    Filed: June 23, 2017
    Date of Patent: July 26, 2022
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Shunichi Morishima, Toshio Kozasa, Masatake Hatano, Kazuaki Kishimoto, Yukio Takeuchi, Masayuki Yamashita, Hitoshi Ojika
  • Patent number: 11370183
    Abstract: An object is to provide a composite material manufacturing method for improving interlayer strength. The present disclosure provides a composite material manufacturing method of laminating a plurality of prepregs (10) formed of a fiber reinforced base material impregnated with an uncured matrix resin and performing hot molding, the method including: using the prepregs (10) each provided with a gap layer (12) that does not contain a resin and is continuous in an in-plane direction and resin layers (11a, 11b) disposed on both surfaces of the gap layer; disposing a plurality of short fibers (13) on facing surfaces of the prepregs (10) that are adjacent to each other; and evacuating the laminated prepregs (10) to degas the gap layer (12) and then performing hot molding.
    Type: Grant
    Filed: April 25, 2019
    Date of Patent: June 28, 2022
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Yukio Takeuchi, Katsunori Akiyama, Shunichi Morishima
  • Patent number: 11318710
    Abstract: A joined member assembly method includes: a step in which a substrate is inserted in a gap between a superposed first component and a second component, said substrate being configured from a multilayer fabric that is capable of expanding as a result of heating and that is flexible after expansion and a reinforcing material woven into the multilayer fabric; a step in which the substrate is heated and made to expand in the thickness direction; a step in which the gap is filled with a resin and the substrate is impregnated with the resin; and a step in which the resin is cured. A step in which a seam is created by machining in accordance with a measured gap shape is omitted.
    Type: Grant
    Filed: June 30, 2017
    Date of Patent: May 3, 2022
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Shunichi Morishima, Toshio Kozasa, Masatake Hatano, Kazuaki Kishimoto, Yukio Takeuchi, Masahiko Matsuhashi
  • Patent number: 11285679
    Abstract: A device for producing a pultruded article is provided with: a mold in which an intermediate molded article comprising reinforcing fibers impregnated with a thermosetting resin is heated and hardened; and a pultrusion device that causes a pultruded article generated by heating and hardening the intermediate molded article in the mold to be pultruded from the mold. The mold comprises a pressing member that is elastically deformable and that presses the intermediate molded article.
    Type: Grant
    Filed: June 26, 2017
    Date of Patent: March 29, 2022
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Shunichi Morishima, Toshio Kozasa, Masatake Hatano, Kazuaki Kishimoto, Yukio Takeuchi, Masayuki Yamashita, Hitoshi Ojika
  • Patent number: 11247417
    Abstract: This pultrusion material that is a composite material member comprises: a plurality of fiber sheets that extend along a lengthwise direction; and a gap material that is provided to a gap formed by the plurality of fiber sheets, wherein the gap material has a gap fiber sheet including reinforcement fibers that are oriented in a different fiber direction than the lengthwise direction, and has gap reinforcement fibers that are oriented in the same fiber direction as the lengthwise direction. Additionally, the gap reinforcement fibers are provided evenly distributed in a cross-section of the gap material, said cross-section being perpendicular to the lengthwise direction.
    Type: Grant
    Filed: July 14, 2017
    Date of Patent: February 15, 2022
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Shunichi Morishima, Toshio Kozasa, Masatake Hatano, Kazuaki Kishimoto, Yukio Takeuchi, Masayuki Yamashita, Hitoshi Ojika
  • Patent number: 11241844
    Abstract: Provided are: a fiber-containing material which has improved strength in an out-of-plane direction without a decrease in strength in an in-plane direction; a method for inserting out-of-plane reinforcement threads; and a method for producing the fiber-containing material. The fiber-containing material contains a base material and out-of-plane reinforcement threads. The base material contains reinforcement fibers extending in a direction along a plane. The out-of-plane reinforcement threads are formed in the base material so as to extend in a direction intersecting the direction along the plane.
    Type: Grant
    Filed: June 2, 2017
    Date of Patent: February 8, 2022
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Shunichi Morishima, Toshio Kozasa, Masatake Hatano, Kazuaki Kishimoto, Yukio Takeuchi, Masayuki Yamashita, Hitoshi Ojika
  • Patent number: 11192313
    Abstract: A method for producing a pultruded article includes: a step in which an activation sheet having a sliding surface capable of sliding with the inner surface of a mold is arranged on the surface of an intermediate molded article comprising reinforcing fibers that are impregnated with a thermosetting resin and the intermediate molded article and the activation sheet are introduced into a mold together; and a step in which a pultruded article generated by heating and hardening the intermediate molded article in the mold is pultruded together with the activation sheet from the mold.
    Type: Grant
    Filed: June 26, 2017
    Date of Patent: December 7, 2021
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Shunichi Morishima, Toshio Kozasa, Masatake Hatano, Kazuaki Kishimoto, Yukio Takeuchi, Masayuki Yamashita, Hitoshi Ojika
  • Patent number: 11104769
    Abstract: A pultruded material includes a thermosetting resin, and a reinforced fibers impregnated with the thermosetting resin. The thermosetting resin includes a solid resin that contains a fire-resistant resin having a median oxygen index of equal to or higher than, a long-chain fatty acid ester that has a median number of carbons per molecule within a range equal to or more than 3 and equal to or less than 1000, and that has a median flash point within a range equal to or higher than 150 degrees Celsius, and an additive that has a median BET specific surface area within a range equal to or more than 150 m2/g and equal to or less than 250 m2/g, and that has a median primary particle diameter within a range equal to or more than 5 nanometers and equal to or smaller than 20 nanometers.
    Type: Grant
    Filed: December 5, 2019
    Date of Patent: August 31, 2021
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Yukio Takeuchi, Kosuke Ikeda, Wataru Nishimura
  • Patent number: 11059243
    Abstract: This device for producing a pultrusion molded article is provided with: a mold member that heats and cures an intermediate molded article as a result of the mold member contacting an intermediate molded article in which reinforcing fibers are impregnated with a thermosetting resin; a pultrusion device for extracting, in the pultruding direction, the pultrusion molded article formed by heating and curing the intermediate molded article; and a moving device for moving the mold member in the pultruding direction in synchronization with the pultrusion device.
    Type: Grant
    Filed: June 16, 2017
    Date of Patent: July 13, 2021
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Shunichi Morishima, Toshio Kozasa, Masatake Hatano, Kazuaki Kishimoto, Yukio Takeuchi, Masayuki Yamashita, Hitoshi Ojika
  • Publication number: 20210008818
    Abstract: An object is to provide a composite material manufacturing method for improving interlayer strength. The present disclosure provides a composite material manufacturing method of laminating a plurality of prepregs (10) formed of a fiber reinforced base material impregnated with an uncured matrix resin and performing hot molding, the method including: using the prepregs (10) each provided with a gap layer (12) that does not contain a resin and is continuous in an in-plane direction and resin layers (11a, 11b) disposed on both surfaces of the gap layer; disposing a plurality of short fibers (13) on facing surfaces of the prepregs (10) that are adjacent to each other; and evacuating the laminated prepregs (10) to degas the gap layer (12) and then performing hot molding.
    Type: Application
    Filed: April 25, 2019
    Publication date: January 14, 2021
    Inventors: Yukio TAKEUCHI, Katsunori AKIYAMA, Shunichi MORISHIMA
  • Publication number: 20200391453
    Abstract: A device for producing a pultruded article is provided with: a mold in which an intermediate molded article comprising reinforcing fibers impregnated with a thermosetting resin is heated and hardened; and a pultrusion device that causes a pultruded article generated by heating and hardening the intermediate molded article in the mold to be pultruded from the mold. The mold comprises a pressing member that is elastically deformable and that presses the intermediate molded article.
    Type: Application
    Filed: June 26, 2017
    Publication date: December 17, 2020
    Inventors: Shunichi MORISHIMA, Toshio KOZASA, Masatake HATANO, Kazuaki KISHIMOTO, Yukio TAKEUCHI, Masayuki YAMASHITA, Hitoshi OJIKA
  • Publication number: 20200307127
    Abstract: A method for producing a pultruded article includes: a step in which an activation sheet having a sliding surface capable of sliding with the inner surface of a mold is arranged on the surface of an intermediate molded article comprising reinforcing fibers that are impregnated with a thermosetting resin and the intermediate molded article and the activation sheet are introduced into a mold together; and a step in which a pultruded article generated by heating and hardening the intermediate molded article in the mold is pultruded together with the activation sheet from the mold.
    Type: Application
    Filed: June 26, 2017
    Publication date: October 1, 2020
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Shunichi MORISHIMA, Toshio KOZASA, Masatake HATANO, Kazuaki KISHIMOTO, Yukio TAKEUCHI, Masayuki YAMASHITA, Hitoshi OJIKA
  • Publication number: 20200282672
    Abstract: A pultrusion material serves as a composite material having a reinforced part that is a part reinforced against a load acting in a load direction. The reinforced part includes: a core material that comprises bundled reinforcing fibers and that is provided so as to extend along the load direction; and a cover section obtained by covering the circumference of the core material with a fiber sheet. The fiber direction of the reinforcing fibers in the core material is oriented along the load direction.
    Type: Application
    Filed: July 4, 2017
    Publication date: September 10, 2020
    Inventors: Shunichi MORISHIMA, Toshio KOZASA, Masatake HATANO, Kazuaki KISHIMOTO, Yukio TAKEUCHI, Masayuki YAMASHITA, Hitoshi OJIKA
  • Publication number: 20200282696
    Abstract: A joined member assembly method includes: a step in which a substrate is inserted in a gap between a superposed first component and a second component, said substrate being configured from a multilayer fabric that is capable of expanding as a result of heating and that is flexible after expansion and a reinforcing material woven into the multilayer fabric; a step in which the substrate is heated and made to expand in the thickness direction; a step in which the gap is filled with a resin and the substrate is impregnated with the resin; and a step in which the resin is cured. A step in which a seam is created by machining in accordance with a measured gap shape is omitted.
    Type: Application
    Filed: June 30, 2017
    Publication date: September 10, 2020
    Inventors: Shunichi MORISHIMA, Toshio KOZASA, Masatake HATANO, Kazuaki KISHIMOTO, Yukio TAKEUCHI, Masahiko MATSUHASHI
  • Publication number: 20200282673
    Abstract: Provided are a method and a device for producing a pultruded material that improve the homogeneity of a thermosetting resin. The device for producing a pultruded material comprises a first opening section, a second opening section, a closing section, a tension-applying section, an impregnating section, and a mold. The first opening section and the second opening section open a bundle of reinforcing fibers and thereby obtain a bundle of reinforcing fibers. The closing section closes the bundle of opened reinforcing fibers and thereby obtains a bundle of reinforcing fibers. The tension-applying section applies tension along the direction in which the reinforcing fibers extend to the bundle of reinforcing fibers that pass through the closing section. The impregnating section impregnates the bundle of reinforcing fibers with a thermosetting resin. The mold pultrudes the bundle of reinforcing fibers that have been impregnated with the thermosetting resin.
    Type: Application
    Filed: June 23, 2017
    Publication date: September 10, 2020
    Inventors: Shunichi MORISHIMA, Toshio KOZASA, Masatake HATANO, Kazuaki KISHIMOTO, Yukio TAKEUCHI, Masayuki YAMASHITA, Hitoshi OJIKA
  • Publication number: 20200181339
    Abstract: A pultruded material includes a thermosetting resin, and a reinforced fibers impregnated with the thermosetting resin. The thermosetting resin includes a solid resin that contains a fire-resistant resin having a median oxygen index of equal to or higher than, a long-chain fatty acid ester that has a median number of carbons per molecule within a range equal to or more than 3 and equal to or less than 1000, and that has a median flash point within a range equal to or higher than 150 degrees Celsius, and an additive that has a median BET specific surface area within a range equal to or more than 150 m2/g and equal to or less than 250 m2/g, and that has a median primary particle diameter within a range equal to or more than 5 nanometers and equal to or smaller than 20 nanometers.
    Type: Application
    Filed: December 5, 2019
    Publication date: June 11, 2020
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Yukio Takeuchi, Kosuke Ikeda, Wataru Nishimura
  • Publication number: 20190308379
    Abstract: This device for producing a pultrusion molded article is provided with: a mold member that heats and cures an intermediate molded article as a result of the mold member contacting an intermediate molded article in which reinforcing fibers are impregnated with a thermosetting resin; a pultrusion device for extracting, in the pultruding direction, the pultrusion molded article formed by heating and curing the intermediate molded article; and a moving device for moving the mold member in the pultruding direction in synchronization with the pultrusion device.
    Type: Application
    Filed: June 16, 2017
    Publication date: October 10, 2019
    Inventors: Shunichi MORISHIMA, Toshio KOZASA, Masatake HATANO, Kazuaki KISHIMOTO, Yukio TAKEUCHI, Masayuki YAMASHITA, Hitoshi OJIKA
  • Patent number: 10386314
    Abstract: Electrons excited by irradiation of a visible light to a sample is at an energy level lower than a vacuum level, thus photoelectrons are not emitted from the sample and energy of excited electrons cannot be measured. The visible light is irradiated to the sample through a mesh electrode. A surface film for reducing the vacuum level is formed on a surface of the sample. With the surface film being formed, photoelectrons are obtained by the visible light, and these photoelectrons are accelerated by the mesh electrode toward a photoelectron spectrometer. Ultraviolet light may be irradiated to the sample and metal having same potential therewith. In this case, the mesh electrode is set at a retracted position to prohibit interaction of the mesh electrode and the ultraviolet light. A difference between the valence band and the Fermi level of the sample can be measured.
    Type: Grant
    Filed: November 2, 2016
    Date of Patent: August 20, 2019
    Assignee: NATIONAL UNIVERSITY CORPORATION NAGOYA UNIVERSITY
    Inventors: Toru Ujihara, Fumiaki Ichihashi, Takahiko Kawaguchi, Takahiro Ito, Makoto Kuwahara, Peter Baltzer, Yukio Takeuchi