Patents by Inventor Yukio Tojo

Yukio Tojo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8664013
    Abstract: In a continuous processing system, a controller of a heat treatment apparatus calculates a weight of each layer from input target film thicknesses of a phosphorous-doped polysilicon film (D-poly film) and an amorphous silicon film (a-Si film), and calculates activation energy of stacked films based on the calculated weight and activation energy. The controller prepares a stacked film model based on the calculated activation energy and a relationship of a temperature of each zone and film thicknesses of the D-poly film and the a-Si film, and calculates an optimum temperature of each zone by using the prepared stacked film model. The controller controls power controllers of heaters to set a temperature in a reaction tube to be the calculated temperature of each zone and forms stacked films on a semiconductor wafer by controlling a pressure adjusting unit, flow rate adjusting units, etc.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: March 4, 2014
    Assignee: Tokyo Electron Limited
    Inventors: Yuichi Takenaga, Yukio Tojo
  • Patent number: 8652973
    Abstract: A processing method for forming a structure including an amorphous carbon film includes performing a preliminary treatment of removing water from a surface of the underlying layer by heating the inside of the reaction chamber at a preliminary treatment temperature of 800 to 950° C. and supplying a preliminary treatment gas selected from the group consisting of nitrogen gas and ammonia gas into the reaction chamber while exhausting gas from inside the reaction chamber; and, then performing main CVD of forming an amorphous carbon film on the underlying layer by heating the inside of the reaction chamber at a main process temperature and supplying a hydrocarbon gas into the reaction chamber while exhausting gas from inside the reaction chamber.
    Type: Grant
    Filed: May 31, 2012
    Date of Patent: February 18, 2014
    Assignee: Tokyo Electron Limited
    Inventors: Mitsuhiro Okada, Yukio Tojo
  • Patent number: 8592324
    Abstract: A method for forming a laminated structure including an amorphous carbon film on an underlying layer includes forming an initial layer containing Si—C bonds on a surface of the underlying layer, by supplying an organic silicon gas onto the underlying layer; and forming the amorphous carbon film by thermal film formation on the underlying layer with the initial layer formed on the surface thereof, by supplying a film formation gas containing a hydrocarbon compound gas onto the underlying layer.
    Type: Grant
    Filed: February 2, 2011
    Date of Patent: November 26, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Mitsuhiro Okada, Yukio Tojo
  • Publication number: 20130260572
    Abstract: In a continuous processing system, a controller of a heat treatment apparatus calculates a weight of each layer from input target film thicknesses of a phosphorous-doped polysilicon film (D-poly film) and an amorphous silicon film (a-Si film), and calculates activation energy of stacked films based on the calculated weight and activation energy. The controller prepares a stacked film model based on the calculated activation energy and a relationship of a temperature of each zone and film thicknesses of the D-poly film and the a-Si film, and calculates an optimum temperature of each zone by using the prepared stacked film model. The controller controls power controllers of heaters to set a temperature in a reaction tube to be the calculated temperature of each zone and forms stacked films on a semiconductor wafer by controlling a pressure adjusting unit, flow rate adjusting units, etc.
    Type: Application
    Filed: March 14, 2013
    Publication date: October 3, 2013
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Yuichi TAKENAGA, Yukio TOJO
  • Publication number: 20120247511
    Abstract: A method for cleaning a thin film forming apparatus by removing extraneous matter attached to an interior of the thin film forming apparatus after supplying a treatment gas into a reaction chamber of the thin film forming apparatus and forming a thin film on an object to be processed, the method including: supplying a cleaning gas including fluorine gas, hydrogen fluoride gas, and chlorine gas into the reaction chamber heated to a predetermined temperature to remove the extraneous matter.
    Type: Application
    Filed: March 27, 2012
    Publication date: October 4, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Mitsuhiro OKADA, Yukio TOJO, Kenji TAGO, Kazuaki NISHIMURA
  • Publication number: 20120238107
    Abstract: A processing method for forming a structure including an amorphous carbon film includes performing a preliminary treatment of removing water from a surface of the underlying layer by heating the inside of the reaction chamber at a preliminary treatment temperature of 800 to 950° C. and supplying a preliminary treatment gas selected from the group consisting of nitrogen gas and ammonia gas into the reaction chamber while exhausting gas from inside the reaction chamber; and, then performing main CVD of forming an amorphous carbon film on the underlying layer by heating the inside of the reaction chamber at a main process temperature and supplying a hydrocarbon gas into the reaction chamber while exhausting gas from inside the reaction chamber.
    Type: Application
    Filed: May 31, 2012
    Publication date: September 20, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Mitsuhiro Okada, Yukio Tojo
  • Patent number: 8222162
    Abstract: A batch processing method for forming a structure including an amorphous carbon film includes performing a preliminary treatment of removing water from a surface of the underlying layer by heating the inside of the reaction chamber at a preliminary treatment temperature of 800 to 950° C. and supplying a preliminary treatment gas selected from the group consisting of nitrogen gas and ammonia gas into the reaction chamber while exhausting gas from inside the reaction chamber; and, then performing main CVD of forming an amorphous carbon film on the underlying layer by heating the inside of the reaction chamber at a main process temperature and supplying a hydrocarbon gas into the reaction chamber while exhausting gas from inside the reaction chamber.
    Type: Grant
    Filed: June 2, 2010
    Date of Patent: July 17, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Mitsuhiro Okada, Yukio Tojo
  • Publication number: 20110195580
    Abstract: A method for forming a laminated structure including an amorphous carbon film on an underlying layer includes forming an initial layer containing Si—C bonds on a surface of the underlying layer, by supplying an organic silicon gas onto the underlying layer; and forming the amorphous carbon film by thermal film formation on the underlying layer with the initial layer formed on the surface thereof, by supplying a film formation gas containing a hydrocarbon compound gas onto the underlying layer.
    Type: Application
    Filed: February 2, 2011
    Publication date: August 11, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Mitsuhiro OKADA, Yukio TOJO
  • Publication number: 20100311251
    Abstract: A batch processing method for forming a structure including an amorphous carbon film includes performing a preliminary treatment of removing water from a surface of the underlying layer by heating the inside of the reaction chamber at a preliminary treatment temperature of 800 to 950° C. and supplying a preliminary treatment gas selected from the group consisting of nitrogen gas and ammonia gas into the reaction chamber while exhausting gas from inside the reaction chamber; and, then performing main CVD of forming an amorphous carbon film on the underlying layer by heating the inside of the reaction chamber at a main process temperature and supplying a hydrocarbon gas into the reaction chamber while exhausting gas from inside the reaction chamber.
    Type: Application
    Filed: June 2, 2010
    Publication date: December 9, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Mitsuhiro OKADA, Yukio Tojo
  • Patent number: 7727296
    Abstract: A collecting unit is disposed on an exhaust passage of a semiconductor processing apparatus to collect by-products contained in an exhaust gas. The collecting unit includes a trap body detachably disposed inside a casing and configured to collect a part of the by-products. The trap body includes fins arrayed in a flow direction of the exhaust gas and having a surface on which a part of the by-products is deposited and trapped. The collecting unit further includes a receiving mechanism disposed inside the casing and configured to receive a part of the by-products that peels off from the trap body or an inner surface of the casing to prevent this part from being deposited on a bottom of the casing. The receiving mechanism is configured to allow a part of the by-products held thereon to be in contact with a cleaning gas from above and from below.
    Type: Grant
    Filed: October 5, 2007
    Date of Patent: June 1, 2010
    Assignee: Tokyo Electron Limited
    Inventors: Yukio Tojo, Naotaka Noro, Yoshiyuki Fujita, Yuji Ito
  • Publication number: 20080104935
    Abstract: A collecting unit is disposed on an exhaust passage of a semiconductor processing apparatus to collect by-products contained in an exhaust gas. The collecting unit includes a trap body detachably disposed inside a casing and configured to collect a part of the by-products. The trap body includes fins arrayed in a flow direction of the exhaust gas and having a surface on which a part of the by-products is deposited and trapped. The collecting unit further includes a receiving mechanism disposed inside the casing and configured to receive a part of the by-products that peels off from the trap body or an inner surface of the casing to prevent this part from being deposited on a bottom of the casing. The receiving mechanism is configured to allow a part of the by-products held thereon to be in contact with a cleaning gas from above and from below.
    Type: Application
    Filed: October 5, 2007
    Publication date: May 8, 2008
    Inventors: Yukio Tojo, Naotaka Noro, Yoshiyuki Fujita, Yuji Ito
  • Publication number: 20050270405
    Abstract: The surface of the image pickup device 21 is covered by a transparent conductive member 26 that is made of, for example, a transparent conductive past resin and that is electrically connected to a ground potential GND. By having this arrangement, it is possible to electromagnetically shield the image pickup device 30 itself. The transparent conductive member 26 has one or more openings in the parts that correspond to the conductive unit of the signal wiring portion (the electrodes 23; A to D, F, and G, and the wiring patterns 25 that are connected thereto), out of the electrodes 23 and the wiring patterns 25 provided on the front surface side of the image pickup device body unit 21.
    Type: Application
    Filed: June 3, 2005
    Publication date: December 8, 2005
    Inventors: Yoshinori Tanida, Hiroaki Fukuda, Yukio Tojo
  • Patent number: 6925731
    Abstract: A cleaning process for cleaning a thermal processing apparatus includes: a heating step of heating an interior of a reaction tube at 300° C., and a cleaning step of removing deposits deposited in the thermal processing apparatus. In the cleaning step, a cleaning gas containing fluorine gas, chlorine gas and nitrogen gas is supplied into the interior of the reaction tube heated at 300° C. to remove silicon nitride so to clean an interior of the thermal processing apparatus.
    Type: Grant
    Filed: February 20, 2002
    Date of Patent: August 9, 2005
    Assignee: Tokyo Electron Limited
    Inventors: Kazuaki Nishimura, Yukio Tojo, Phillip Spaull, Kenji Tago
  • Publication number: 20050090123
    Abstract: A cleaning process for cleaning a thermal processing apparatus includes: a heating step of heating an interior of a reaction tube at 300° C., and a cleaning step of removing deposits deposited in the thermal processing apparatus. In the cleaning step, a cleaning gas containing fluorine gas, chlorine gas and nitrogen gas is supplied into the interior of the reaction tube heated at 300° C. to remove silicon nitride so to clean an interior of the thermal processing apparatus.
    Type: Application
    Filed: February 20, 2002
    Publication date: April 28, 2005
    Inventors: Kazuaki Nishimura, Yukio Tojo, Phillip Spaull, Kenji Tago
  • Patent number: 6635310
    Abstract: A thermal processing method of the invention includes; a loading step of loading an object to be processed into a processing container, the object having a surface provided with a silicon film having a minutely irregular profile; and a doping step of introducing phosphorus atoms in the silicon film as impurities, by using PH3 gas as a doping gas while maintaining a temperature of 550 to 750° C.
    Type: Grant
    Filed: April 26, 2001
    Date of Patent: October 21, 2003
    Assignee: Tokyo Electron Limited
    Inventors: Hitoshi Kato, Yoshiyuki Fujita, Yukio Tojo, Toshitake Tsuda
  • Patent number: 5315402
    Abstract: A video signal recording/reproducing device has at least a frequency modulating unit which FM modulates information to be recorded on an optical disk memory, a laser driving pulse generating unit for generating a laser driving pulse derived from the frequency-modulated signal generated by the frequency modulating unit and for modifying the duty factor of the laser driving pulse in accordance with the linear velocity of the optical disk memory where recording is taking place; and a recording unit for controlling the laser power during recording to an optimum value in accordance with the linear velocity of the optical disk memory where recording is taking place. This arrangement enables reduction of the minimal length of recording bits resulting in reproduced signals of a level sufficient for obtaining reproduced images of a fine quality addition enables increase of the recording capacity of the optical disk memory.
    Type: Grant
    Filed: August 25, 1992
    Date of Patent: May 24, 1994
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Yasuyuki Ito, Takeshi Kawabe, Yukio Tojo, Takeo Takase