Patents by Inventor Yukuo Katayama
Yukuo Katayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8556998Abstract: A method for dewatering a water-containing combustible solid excluding coal, comprising heating, in a sealed vessel, the water-containing combustible solid at a temperature of 100° C. to 300° C. under a pressure not less than a saturated steam pressure at said heating temperature, while applying a shearing force of 0.01 MPa to 20 MPa to said water-containing combustible solid. The method allows the production of a slurry in water which contains the water separated from the water-containing combustible solid and a combustible solid from which the water is removed, has a suitable viscosity and water content, and can be subjected to spray combustion, at low costs.Type: GrantFiled: September 16, 2004Date of Patent: October 15, 2013Assignees: K.E.M. CorporationInventor: Yukuo Katayama
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Patent number: 8557004Abstract: A method for dewatering water-containing coal which includes heating the water-containing coal at a temperature of 100 to 350° C. under a pressure not less than a saturated steam pressure at the temperature for the heating, while applying a shearing force of 0.01 to 20 MPa to the coal, in a sealed vessel. The method is novel and allows the production of dewatered coal which is inhibited from reabsorbing water after dewatering and is also inhibited from absorbing oxygen after dewatering.Type: GrantFiled: July 16, 2004Date of Patent: October 15, 2013Assignees: K.E.M. CorporationInventor: Yukuo Katayama
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Publication number: 20110129890Abstract: A method for converting a material comprising lignocellulose or cellulose into a substance convertible with yeast into ethyl alcohol, wherein a mixture comprising 1 part by weight of the material and 0.5 to 5 parts by weight of water is stirred at a temperature of 150 to 270 degrees C. in a vessel closed in terms of pressure in conditions of providing a high shearing force to be pulverized to an average of maximum dimensions of 1 to 20 micrometers, whereby the material is degraded and at least 15% by weight of the cellulose in the material is converted into a substance convertible into ethyl alcohol. It is possible to prepare saccharides for alcohol fermentation from lignocellulose or cellulose by using this method.Type: ApplicationFiled: July 30, 2008Publication date: June 2, 2011Applicant: K.E.M. CORPORATIONInventor: Yukuo Katayama
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Patent number: 7444947Abstract: The present invention is a method for feeding a mixture comprising a burnable solid and water to a combustion furnace or gasification reactor, comprising heating the mixture with a heater to convert at least a part of the water in the mixture into a form of steam and feeding the whole mixture to a combustion furnace or gasification reactor, wherein the whole mixture is transferred between an inlet of the heater and the combustion furnace or gasification reactor by a pump, characterized in that a discharge pressure at the pump is higher than an inner pressure in the combustion furnace or gasification reactor at least by 1.5 MPa and not higher than 22.12 MPa, and that a flow rate of said mixture with at least a part of the water being in a form of steam is from 6 to 50 m/s in a pipe in the heater and in a pipe between an outlet of the heater and an inlet of the combustion furnace or gasification reactor.Type: GrantFiled: December 11, 2003Date of Patent: November 4, 2008Inventor: Yukuo Katayama
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Publication number: 20070256353Abstract: A method for dewatering a water-containing combustible solid excluding coal, comprising heating, in a sealed vessel, the water-containing combustible solid at a temperature of 100° C. to 300° C. under a pressure not less than a saturated steam pressure at said heating temperature, while applying a shearing force of 0.01 MPa to 20 MPa to said water-containing combustible solid. The method allows the production of a slurry in water which contains the water separated from the water-containing combustible solid and a combustible solid from which the water is removed, has a suitable viscosity and water content, and can be subjected to spray combustion, at low costs.Type: ApplicationFiled: September 16, 2004Publication date: November 8, 2007Applicants: YUKUO KATAYAMA, K.E.M. CORPORATIONInventor: Yukuo Katayama
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Patent number: 7270689Abstract: A reformer for reacting a raw material gas to be reformed, with an oxidizing agent gas and a reforming agent gas in the presence of an oxidation catalyst and a reforming catalyst to obtain a hydrogen-containing gas, including: a set of catalyst layers consisting of an oxidation catalyst layer and a reforming catalyst layer, and two or more inlets for feeding the oxidizing agent gas to the oxidation catalyst and/or the reforming catalyst in plural stages. The reformer can produce a hydrogen-containing gas without forming a combustion region of a temperature of as high as one thousand and several hundreds centigrade and can be manufactured at a low cost.Type: GrantFiled: July 14, 2004Date of Patent: September 18, 2007Assignees: Toyo Engineering Corporation, K. E. M. CorporationInventors: Hidetsugu Fujii, Fumitake Watanabe, Katsuya Uehara, Yukuo Katayama
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Publication number: 20060156622Abstract: A method for dewatering water-containing coal which includes heating the water-containing coal at a temperature of 100 to 350° C. under a pressure not less than a saturated steam pressure at the temperature for the heating, while applying a shearing force of 0.01 to 20 MPa to the coal, in a sealed vessel. The method is novel and allows the production of dewatered coal which is inhibited from reabsorbing water after dewatering and is also inhibited from absorbing oxygen after dewatering.Type: ApplicationFiled: July 16, 2004Publication date: July 20, 2006Inventor: Yukuo Katayama
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Publication number: 20060105278Abstract: The present invention is a method for feeding a mixture comprising a burnable solid and water to a combustion furnace or gasification reactor, comprising heating the mixture with a heater to convert at least a part of the water in the mixture into a form of steam and feeding the whole mixture to a combustion furnace or gasification reactor, wherein the whole mixture is transferred between an inlet of the heater and the combustion furnace or gasification reactor by a pump, characterized in that a discharge pressure at the pump is higher than an inner pressure in the combustion furnace or gasification reactor at least by 1.5 MPa and not higher than 22.12 MPa, and that a flow rate of said mixture with at least a part of the water being in a form of steam is from 6 to 50 m/s in a pipe in the heater and in a pipe between an outlet of the heater and an inlet of the combustion furnace or gasification reactor.Type: ApplicationFiled: December 11, 2003Publication date: May 18, 2006Inventor: Yukuo Katayama
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Patent number: 6997965Abstract: A method of the gasification of coal using oxygen and steam is provided wherein the coal is gasified at a temperature of from 1000 to 2500° C. and a pressure of from 1 to 100 kg/cm2 using oxygen generated by electrolyzing water and steam having a temperature of from 300 to 600° C. attained by heat exchange heat with a high temperature gas generated by the coal gasification. In the method, a remarkably higher efficiency and low carbon dioxide emission is attained.Type: GrantFiled: May 8, 2001Date of Patent: February 14, 2006Assignees: Toyo Engineering Corporation, The Institute of Applied EnergyInventor: Yukuo Katayama
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Publication number: 20050013752Abstract: A reformer for reacting a raw material gas to be reformed, with an oxidizing agent gas and a reforming agent gas in the presence of an oxidation catalyst and a reforming catalyst to obtain a hydrogen-containing gas, including: a set of catalyst layers consisting of an oxidation catalyst layer and a reforming catalyst layer, and two or more inlets for feeding the oxidizing agent gas to the oxidation catalyst and/or the reforming catalyst in plural stages. The reformer can produce a hydrogen-containing gas without forming a combustion region of a temperature of as high as one thousand and several hundreds centigrade and can be manufactured at a low cost.Type: ApplicationFiled: July 14, 2004Publication date: January 20, 2005Inventors: Hidetsugu Fujii, Fumitake Watanabe, Katsuya Uehara, Yukuo Katayama
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Patent number: 6599494Abstract: A process is provided for the preparation of artificial zeolite comprising the steps of (a) mixing x kilograms of incineration ash or any other aluminosilicate-containing substance with y liters of an aqueous solution of alkali metalhydroxide having a concentration of 1 N or higher in a proportion, y/x, of from about 0.1 to about 1.5 (liter/kg) to prepare a slurry, and (b) heating the slurry to cause a zeolite forming reaction. Water is continuously or intermittently removed by evaporation so that a decrease in a concentration of alkali which would otherwise naturally occur during the reaction is at least suppressed to thereby facilitate the reaction.Type: GrantFiled: March 21, 2002Date of Patent: July 29, 2003Assignee: K.E.M. CorporationInventor: Yukuo Katayama
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Publication number: 20020106322Abstract: A process is provided for the preparation of artificial zeolite comprising the steps of (a) mixing x kilograms of incineration ash or any other aluminosilicate-containing substance with y liters of an aqueous solution of alkali metalhydroxide having a concentration of 1 N or higher in a proportion, y/x, of from about 0.1 to about 1.5 (liter/kg) to prepare a slurry, and (b) heating the slurry to cause a zeolite forming reaction. Water is continuously or intermittently removed by evaporation so that a decrease in a concentration of alkali which would otherwise naturally occur during the reaction is at least suppressed to thereby facilitate the reaction.Type: ApplicationFiled: March 21, 2002Publication date: August 8, 2002Inventor: Yukuo Katayama
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Publication number: 20020095867Abstract: The present invention is a method for the gasification of coal wherein a slurry of coal and water is supplied to a gasification reactor, characterized in that at least apart of the water is supplied in a form of steam to the gasification reactor. This method solves all of the aforesaid problems in the conventional method for supplying a coal/water slurry to a gasification reactor and attains a remarkably high efficiency.Type: ApplicationFiled: November 20, 2001Publication date: July 25, 2002Inventor: Yukuo Katayama
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Publication number: 20010054256Abstract: A method of the gasification of coal using oxygen and steam is provided wherein the coal is gasified at a temperature of from 1000 to 2500° C. and a pressure of from 1 to 100 kg/cm2 using oxygen generated by electrolyzing water and steam having a temperature of from 300 to 600° C. attained by heat exchange heat with a high temperature gas generated by the coal gasification. In the method, a remarkably higher efficiency and low carbon dioxide emission is attained.Type: ApplicationFiled: May 8, 2001Publication date: December 27, 2001Inventor: Yukuo Katayama
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Patent number: 3984305Abstract: A process for producing a low sulfur content fuel oil in a high yield from a starting oil having a high sulfur content, which comprises (1) treating a residual petroleum oil with hydrogen at a temperature of about 350.degree. to 450.degree. C and a pressure of about 50 to 200 Kg/cm.sup.2 at a liquid hourly space velocity of about 0.2 to 4 l/H.l in the presence of a catalyst, (2) introducing an inert gas or steam at a temperature of about 400.degree. to 900.degree.C and pyrolyzing the treated oil at a temperature of about 350.degree. to 500.degree.C and at a pressure of about atmospheric pressure to 100 Kg/cm.sup.2 with a residence time of about 0.5 to 10 hours, and (3) hydrodesulfurizing the pyrolyzed oil at a temperature of about 300.degree. to 400.degree.C and a pressure of about 30 to 100 Kg/cm.sup.2 at a liquid hourly space velocity of about 0.5 to 4 l/H.l in the presence of a desulfurizing catalyst.Type: GrantFiled: April 12, 1974Date of Patent: October 5, 1976Assignee: Kureha Kagaku Kogyo Kabushiki KaishaInventors: Takuji Hosoi, Tadaaki Kato, Yukuo Katayama, Kazuaki Matsui, Tsutomu Konno