Patents by Inventor Yuma Furuhashi

Yuma Furuhashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230374236
    Abstract: A prepreg containing a matrix resin containing: a polyetherimide resin (A) having a repeating unit represented by General Formula (A); and carbon fibers, in which the matrix resin satisfies Condition (1). Condition (1): A tensile elongation at break (T1) of a film, obtained by extrusion-molding the matrix resin into a film shape, in a TD direction, and a tensile elongation at break (T2) of the film in the TD direction after immersing of the film for 1,000 hours in a specific oil at 23° C. are measured, and a tensile elongation retention rate obtained by Expression (1) is 15% or greater and 90% or less. Tensile Elongation Retention Rate=(Tensile Elongation at Break (T2)/Tensile Elongation at Break (T1))×100 . . . (1) (in Formula (a), m is a number of 5 to 1,500.
    Type: Application
    Filed: August 3, 2023
    Publication date: November 23, 2023
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Yuma FURUHASHI, Kazuya OKADA
  • Patent number: 11787150
    Abstract: A prepreg sheet includes a plurality of prepreg tapes each of which overlaps with a corresponding adjacent prepreg tape for a suitable overlapping length. The plurality of prepreg tapes each contain a reinforcing fiber bundle that is impregnated with a thermosetting resin composition. According to a method for manufacturing a preform, for example, a primary premolded article is manufactured by preforming an intermediate base material containing a reinforcing fiber base material and a matrix resin composition, and a secondary premolded article is manufactured by preforming the primary premolded article on which the intermediate base material is further placed.
    Type: Grant
    Filed: December 18, 2020
    Date of Patent: October 17, 2023
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Yuma Furuhashi, Masahiro Ichino, Kazuhisa Ikeda
  • Publication number: 20230040679
    Abstract: A fiber-reinforced composite material includes a matrix resin, and reinforcing fibers, in which the matrix resin includes a polyaryl ketone resin and a resin having a nitrogen atom in a repeating structural unit. A surface of the fiber-reinforced composite material includes a portion in which a contact angle with water is 60° or less.
    Type: Application
    Filed: September 20, 2022
    Publication date: February 9, 2023
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Yuma FURUHASHI, Takahiro Hayashi
  • Patent number: 11421089
    Abstract: A prepreg sheet (1) is formed by stacking a plurality of unit layers (10a, 10b) In the unit layers (10a, 10b), prepreg tapes (100), in which a reinforced fiber bundle is impregnated with a thermosetting matrix resin composition, are disposed in rows a plurality of times. One or more of the unit layers (10a, 10b) has a gap (G) between adjacent prepreg tapes (100), and the width thereof is 10% or less of the width of the narrower of the adjacent prepreg tapes (100).
    Type: Grant
    Filed: September 27, 2019
    Date of Patent: August 23, 2022
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Masahiro Ichino, Kazuhisa Ikeda, Satoshi Okamoto, Yuma Furuhashi
  • Publication number: 20220168974
    Abstract: Provided is a method of manufacturing a FRP product that is obtained by integrally curing a prepreg where fibers are arranged in a specific direction, such as a unidirectional prepreg, a cloth prepreg, or a tow prepreg and a chopped fiber prepreg, such as a sheet molding compound, in which disorder of fiber arrangement in a portion obtained by curing the prepreg is suppressed to obtain an expected strength.
    Type: Application
    Filed: February 16, 2022
    Publication date: June 2, 2022
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Satoshi Kaji, Tsuneo Takano, Yuma Furuhashi
  • Publication number: 20220040935
    Abstract: A method for manufacturing a fiber-reinforced composite material molded article of the present invention includes a step of causing a reinforcing fiber base material to undergo deformation with use of a mold, the reinforcing fiber base material including: reinforcing fibers which are unidirectionally oriented; and a matrix resin composition. The reinforcing fiber base material has a cut in a zone which is to undergo shear deformation and/or compressive deformation, the cut being substantially parallel to an orientation direction of the reinforcing fibers, and has substantially no cut that cuts through a fiber.
    Type: Application
    Filed: October 22, 2021
    Publication date: February 10, 2022
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Yuma Furuhashi, Masahiro Ichino, Kazuhisa Ikeda
  • Publication number: 20210316479
    Abstract: The present invention realizes the production of a molded composite article that has superior appearance, that is capable of preventing or reducing a deterioration of mechanical properties, and that is superior in productivity. A sheet of a unidirectional material is fixed to a specific part of a lower mold, a force in an out-of-plane direction is applied to a specific part of a zone of the sheet which zone is to undergo shear deformation or compressive deformation, and the sheet is preformed, thereby obtaining a preform. Heat and pressure are applied to the preform in a mold, thereby obtaining a molded composite article having a desired shape.
    Type: Application
    Filed: June 24, 2021
    Publication date: October 14, 2021
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Masahiro ICHINO, Yuma FURUHASHI, Yukiko HACHIYA
  • Publication number: 20210115209
    Abstract: A prepreg sheet includes a plurality of prepreg tapes each of which overlaps with a corresponding adjacent prepreg tape for a suitable overlapping length. The plurality of prepreg tapes each contain a reinforcing fiber bundle that is impregnated with a thermosetting resin composition. According to a method for manufacturing a preform, for example, a primary premolded article is manufactured by preforming an intermediate base material containing a reinforcing fiber base material and a matrix resin composition, and a secondary premolded article is manufactured by preforming the primary premolded article on which the intermediate base material is further placed.
    Type: Application
    Filed: December 18, 2020
    Publication date: April 22, 2021
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Yuma FURUHASHI, Masahiro ICHINO, Kazuhisa IKEDA
  • Publication number: 20200114590
    Abstract: There are provided a method of producing a laminate that is used to produce a fiber-reinforced composite material molded product having a complex shape, and a method of producing a fiber-reinforced composite material molded product having excellent appearance and mechanical characteristics and having a complex shape. The method of producing a laminate according to the present invention includes, in an assembly (50) having at least one selected from the group consisting of an abutment part in which ends of sheet-like prepregs are abutted so that side end surfaces come in contact with each other and an overlapping part in which ends of sheet-like prepregs overlap, laminating a sheet molding compound on at least a part of one or both of the abutment part and the overlapping part in an overlapping manner.
    Type: Application
    Filed: December 12, 2019
    Publication date: April 16, 2020
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Kazuhisa Ikeda, Yuma Furuhashi, Daiki Hirakawa
  • Publication number: 20200024414
    Abstract: A prepreg sheet (1) is formed by stacking a plurality of unit layers (10a, 10b) In the unit layers (10a, 10b), prepreg tapes (100), in which a reinforced fiber bundle is impregnated with a thermosetting matrix resin composition, are disposed in rows a plurality of times. One or more of the unit layers (10a, 10b) has a gap (G) between adjacent prepreg tapes (100), and the width thereof is 10% or less of the width of the narrower of the adjacent prepreg tapes (100).
    Type: Application
    Filed: September 27, 2019
    Publication date: January 23, 2020
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Masahiro Ichino, Kazuhisa Ikeda, Satoshi Okamoto, Yuma Furuhashi