Abstract: A fine blanking device and method for forming a friction plate with friction material layers. The fine blanking device includes an upper die, a lower die, a guide mechanism, a punch and a counter punch. Upper and lower blank holders are respectively provided at outer circumferences of the punch and the counter punch. The upper and lower blank holders are respectively provided with a buffer mechanism. Friction material powders are sintered on both sides of the base sheet. The friction material layers are trimmed and planished by hot pressing. The base sheet with the friction material layers is fixed by the upper blank holder and the lower blank holder. A tooth profile with an absolute shear fractural surface is formed. The fixing indentation of the V-shaped structure of the friction material layers is cut off for obtaining a finished friction plate product with the friction material layers.

Abstract: Disclosed a method for preparing a matrix protective coating, including a preprocessing step and a like transfer membrane coating preparation step. The like transfer membrane coating preparation step includes the following steps: mixing, drying and cooling YSZ powder and polytetrafluoroethylene powder to obtain a mixture, and then spraying the mixture onto the surface of a preprocessed matrix by an atmospheric plasma spraying method, wherein spraying parameters are set as follows: a moving speed of a spray gun is 440-460 mm/s; the current is 550-600 A, the voltage is 40-50 V, and the power is 24.8-30 kW; the compressed air is 0.6-0.7 MPa; the powder feeding carrier gas Ar is 3-6 L/min; a powder feeding rate is 25-28 g/min; and a spraying distance is 108-112 mm. The wear resistance of the coating of the present invention is significantly improved; the corrosion resistance is excellent; and the superhydrophobic property is excellent.

Abstract: A fine blanking device and method for forming a friction plate with friction material layers. The fine blanking device includes an upper die, a lower die, a guide mechanism, a punch and a counter punch. Upper and lower blank holders are respectively provided at outer circumferences of the punch and the counter punch. The upper and lower blank holders are respectively provided with a buffer mechanism. Friction material powders are sintered on both sides of the base sheet. The friction material layers are trimmed and planished by hot pressing. The base sheet with the friction material layers is fixed by the upper blank holder and the lower blank holder. A tooth profile with an absolute shear fractural surface is formed. The fixing indentation of the V-shaped structure of the friction material layers is cut off for obtaining a finished friction plate product with the friction material layers.